Volvo L50F Wheel Loader Workshop Repair Service Manual PDF Wiring Diagrams - MVLVL50F.zip
A full service and repair guide, complete with electrical wiring diagrams, for the Volvo Construction L50F — everything you need to service, troubleshoot, fix, and rebuild the machine the way a professional technician would.
The Volvo Construction L50F workshop service repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
L50F Volvo Service Repair Manual.pdf
PRODUCT DETAILS:
Total Pages: 1,343 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
0 - GENERAL...2
00 - DESCRIPTION; COMPLETE MACHINE...3
Description...4
Machine dimensions...5
Position of components...7
Product plates...10
03 - SPECIFICATIONS...12
Measurement conversion tables...13
Volvo standard tightening torques...18
Engine; specifications...20
Engine; weights...21
Engine; capacity...22
Engine; tightening torque...23
Cooling system; capacity ...25
Fuel tank; volume...26
Electrical system; specifications...27
Battery; specifications...28
Lights; specifications...29
Power transmission; specifications ...30
Front axle; specification...31
Front axle; weight ...32
Front axle; capacity...33
Rear axle; specification...34
Rear axle; weight...35
Rear axle; capacity ...36
Axles; tightening torques ...37
Tire size...38
Brakes; specifications ...39
Lever steering (CDC); specifications ...41
Hydraulic system; specification...42
Hydraulic system; volume...43
Frame; weight ...44
Cab mounts; tightening torques ...45
Counterweight; tightening torques_...46
Counterweight; tightening torques ...48
05 - TRANSPOET INSTRUCTION; STORAGE INSTRUCTION; OPERATIONG INSTRUCTION...50
Transporting the machine...51
07 - STANDARD TIME...54
Operation numbers for additional work...55
08 - TOOL...57
E-2000...58
E-tool Cab support...60
1 - STANDARD PARTS; SERVICE...61
16 - LUBRICANT; FUEL; OTHER FLUID...62
Recommended lubricants ...63
Coolant with freezing and corrosion protection...65
Coolant...67
Alternative fuels...72
17 - SERVICE...75
Service...77
Service and maintenance...78
Work on the machine's electrical system...80
Cleanliness; braking and hydraulic system...81
Charging batteries...82
Electric welding...83
Arrival Inspection; according to Inspection Programme...84
Delivery Inspection; according to Inspection Programme...85
Delivery Instructions; according to Inspection Programme...86
Maintenance of Stored Machines; according to Inspection Programme...87
Service position 2_{23-20}...88
Service position 1_{22-59}...90
Maintenance service; every 10 hours...92
Maintenance service; every 50 hours...93
Maintenance service; every 500 hours...94
Maintenance service; every 1000 hours...95
Maintenance service; every 1500 hours...97
Maintenance service; every 2000 hours...99
Maintenance service; every 3000 hours...101
Maintenance service; every 6000 hours...103
Test running and checking...104
Leakage; checking...105
Lubrication...106
Engine belt tension; checking...108
Valves; adjusting ...110
Engine oil level; checking...115
Engine oil and filter; changing...116
Water separator; checking...118
Fuel filters; replacing...120
Fuel tank breather filter; replacing...122
Engine air cleaner primary filter; replacing...124
Engine air cleaner secondary filter; replacing...126
Coolant level; checking...127
Coolant; changing...129
Coolant freezing point; checking...131
Radiator; cleaning...133
MATRIS and Tech Tool; reading...135
Battery; checking...136
Transmission oil filter; replacing...137
Propeller shaft movement; checking...140
Axle oil; changing_{11-17}...142
Axle oil; changing_{10-56}...145
Axle oil; changing_{10-36}...148
Service brake disc wear; checking...151
Brake pressure and function; checking...153
Parking brake pads; checking...158
Steering pressure; checking_{08-31}...159
Steering pressure; checking_{08-11}...162
Steering cylinders; locking of pivot pins; checking...165
Tyre wear and air pressure; checking...167
Wheel nuts torque; checking...168
Cab main filter; replacing...169
Hydraulic oil level; checking...171
Hydraulic oil; changing...173
Hydraulic oil filters; replacing...175
Hydraulic tank sediment; draining...177
Hydraulic pressure; checking...179
Towing...182
19 - GENERAL...183
Safety concerns everybody!...184
CE-marking; EMC-directive...186
Safety when handling the machine...190
Safety rules when servicing...194
Service position 2_{00-35}...197
Service position 1_{00-14}...199
Service position 2_{59-44}...201
Service position 1_{59-24}...203
Loader boom; safety strut...205
Working under raised boom...208
Fire prevention measures...210
Some simple rules regarding tyre handling...213
Safety when lifting and supporting complete machine...215
Safety when using lifting equipment...217
Safety when working with batteries...219
Starting with booster batteries...222
Safety when handling oils and fuel...224
Safety when handling accumulators...225
Safety when working on hydraulic systems...226
Checklist after a fire or heat exposure...228
Health hazards with paint; plastics and rubber...229
Environmental handling for the future...231
Waste handling...233
Environmentally safe handling...234
Environmentally hazardous fluids...236
Safety when working with refrigerant...237
Working in environmentally contaminated areas...240
Decontamination...241
2 - ENGINE WITH MOUNTING AND EQUIPMENT...243
20 - GENERAL...244
Engine; description...245
Component locations...246
Engine; weights...248
21 - ENGINE...249
Cylinder compression; testing...250
Engine; removing...252
Engine; installing...262
Cylinder head; description...272
Valves; description...274
Valves; adjusting...276
Engine timing gears; description...281
Crankshaft; description...282
Connecting rod; description...283
22 - LUBRICATING SYSTEM...285
Lubrication system; principle of operation...286
Oil pump; description...288
Oil cooler; replacing...289
23 - FUEL SYSTEM...293
Fuel system; description...294
Fuel feed pump; description...296
Feed pump; replacing...297
Fuel tank; removing...301
Fuel tank; installing...306
Idling speed; checking and adjusting...310
Injection valve; check...312
25 - INLET & EXHAUST SYSTEM...315
Turbocharger; description...316
26 - COOLING SYSTEM...318
Cooling system; description...319
Cooling system; capacity...320
Radiator; removing...321
Radiator; installing...329
Coolant pump; replacing...337
Thermostat; replacing...340
27 - ENGINE CONTROL...342
Accelerator Pedal...343
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS...344
30 - GENERAL...345
Electrical system; work instructions...348
Electrical system; description...350
Communication; vehicle electronics_{25-58}...352
Communication; vehicle electronics_{25-38}...354
Electronic control system; description_{25-08}...356
Electronic control system; description_{24-48}...358
Machine; Calibration...360
Software parameters; description...370
Parameter; setting...376
General fault diagnosis information...381
Troubleshooting strategy...383
Collection of basic data...385
Information display; check ...387
Error codes; build-up...389
SAE error codes; translation to error messages; general...392
Bus communication supervision...394
Conditions when checking...396
Lead and connector checks...399
Troubleshooting tools...403
Special tools for troubleshooting...404
CU6601; description and measuring...405
MA2307; description and measuring...409
MA2602; description and measuring...411
MA4220; description and measuring...413
MA4221; description and measuring...415
MA4228; description and measuring...417
MA4603; description and measuring...419
MA4710; description and measuring...421
MA4720; description and measuring...423
MA9172; description and measuring...425
MA9173; description and measuring...427
MA9174; description and measuring...429
MO6401; description and measuring...431
Power supply I-ECU; description and measuring...433
Power supply T-ECU; description and measuring...435
Power supply V-ECU; description and measuring...437
Power supply V2-ECU; description and measuring...439
PWM2601; description and measuring...441
PWM4225; description and measuring...443
PWM4226; description and measuring...445
PWM4227; description and measuring...447
PWM6601; description and measuring...449
PWM6602; description and measuring...451
R2701; description and measuring...453
RE02; description and measuring...455
RE06; description and measuring...457
RE09; description and measuring...459
RE10; description and measuring...461
RE15; description and measuring...463
RE2319; description and measuring...465
RE2501; description and measuring...467
RE6401; description and measuring...469
RE8701; description and measuring...471
SAE J1708_1587 Information link; description and measuring...473
SAE J1939_CAN1 Control link; description and measuring_50-16...476
SAE J1939_CAN1 Control link; description and measuring_49-29...479
SAE J1939_CAN1 Control link; description and measuring_48-37...482
SAE J1939_CAN1 Control link; description and measuring...485
SAE J1939_CAN2 Control link; description and measuring...488
SE2203; description and measuring...491
SE2303; description and measuring...493
SE2502; description and measuring...495
SE2603; description and measuring...497
SE2606; description and measuring...499
SE2701; description and measuring...501
SE2702; description and measuring...503
SE4201; description and measuring...505
SE4405; description and measuring...507
SE4406; description and measuring...509
SE4407; description and measuring...511
SE6401; description and measuring...513
SE6403; description and measuring...515
SE6404; description and measuring...517
SE6601; description and measuring...519
SE8503; description and measuring...521
SE8702; description and measuring...523
SE8706; description and measuring...525
SE8708; description and measuring...527
SE8709; description and measuring...529
SE9105; description and measuring...531
SE9109; description and measuring...533
SW4205_SW4206; description and measuring...535
SW4208; description and measuring...537
SW4217; description and measuring...539
SW8701; description and measuring...541
Communication; vehicle electronics_{29-09}...543
Communication; vehicle electronics_{28-49}...545
Component descriptions...547
Limp home...550
Transmission shutdown...551
31 - BATTERY...552
Battery; description...553
Battery; charging...554
33 - STARTING SYSTEM...555
Booting sequence...556
35 - LIGHTING...557
Lighting; description...558
36 - OTHER ELECTRICAL EQUIPMENT...560
Reduced computer communication...561
Connector I_O description ...563
Electronic climate control unit ECC; description...584
Instrument control unit I-ECU; functional description...585
Vehicle control unit V-ECU; description...586
Vehicle control unit V2-ECU; description...588
Control units; changing...589
I-ECU MID 140 non-programmed; replacing...590
I-ECU MID 140 pre-programmed; replacing...592
37 - CABLE; FUSE; RELAY...594