John Deere 5210 5310 5410 5510 Tractor Repair & Diagnostic Service Manual TM1716 PDF - MJODTM1716.zip
The All Inclusive Technical Manual for John Deere Tractors Models 5210, 5310, 5410, and 5510 comes complete with electrical wiring diagrams, providing every piece of shop-level guidance needed to maintain, troubleshoot, service, and rebuild these machines just like trained professional technicians (covering Diagnosis, Operation, Tests, Repair, Service, and Troubleshooting).
The John Deere Tractors Models 5210, 5310, 5410, and 5510 workshop technical manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm1716 - 5210, 5310, 5410, and 5510 tractors diagnostic and repair technical manual Technical Manual.pdf
tm1716 - 5210, 5310, 5410, and 5510 tractors diagnostic and repair technical manual Technical Manual.epub
Total Pages: 1,756 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General Information
Safety
General Specifications
Fuel and Lubricants
Serial Number Locations
Features and Accessories
Engine Repair
Engine
Cooling System
Fuel and Air Repair
Fuel System
Air Intake System
Speed Control Linkage
Electrical Repair
Battery, Starter and Alternator
Electrical System Components
Wiring Harness
Power Train Repair
Clutch Housing
Clutch Assembly-CollarShift/SyncShuttle™ Transmissions
Clutch Assembly-PowrReverser™ Transmission
PowrReverser™
CollarShift/SyncShuttle™ Transmission
PowrReverser™ Transmission
Rear PTO Drive Shaft
Differential
Final Drives
Mechanical Front Wheel Drive
Creeper Assembly
Steering and Brake Repair
Steering Repair
Brake Repair
Hydraulic Repair
Hydraulic Pump and Filter
Hydraulic Oil Cooler
Rockshaft
Dual Selective Control Valve
Single (Third) Selective Control Valve
Hydraulic Mid Mount Coupler
Hydraulic Power Beyond
Miscellaneous Repair
Front Axle-2WD
Wheels
3-Point Hitch
Operator Station Repair
Seat and Support
Control Console and Panel-Tractors Without Cab
ROLL-GARD™
Cab Components
Air Conditioning System
Heating System
Operational Checkout Procedures
Operational Checkout Procedures
Engine Operation, Tests, and Adjustments
Component Location
Theory of Operation
Diagnosis, Tests, and Adjustments
Fuel/Air Operation, Tests, and Adjustments
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Electrical System Operation, Tests & Adjust
Component Location
Theory of Operation
Diagnosis, Test and Adjust
Wiring Schematics
Power Train Operation, Tests, and Adjustments
Component Location-Collar Shift and SyncShuttle™ Transmissions
Component Location-PowrReverser™ Transmission
Theory of Operation-Collar Shift and SyncShuttle™ Transmissions
Theory of Operation-PowrReverser™ Transmission
Diagnosis, Tests, and Adjustments-CS/SS Transmissions
Diagnosis, Tests, and Adjustments-PowrReverser™
Steering and Brake Operation, Tests, and Adjustments
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Hydraulic System Operation, Tests, and Adjustments
Component Location
Theory of Operation
Diagnosis
Hydraulic Tests-Without SCV
Hydraulic Tests-With SCV
Hydraulic Tests-All
Adjustments
Hydraulic Schematics
Operator Station
Component Location
Theory of Operation
Diagnosis, Tests, and Adjustments
Dealer Fabricated Tools
Dealer Fabricated Tools
tm1716 - 5210, 5310, 5410, and 5510 tractors diagnostic and repair technical manual
Table of Contents
Foreword
Section 10: General Information
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Handle Fluids Safely-Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Service Cooling System Safely
Handle Chemical Products Safely
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work in Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Keep ROPS Installed Properly
Service Tires Safely
Avoid Harmful Asbestos Dust
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Use Proper Tools
Dispose of Waste Properly
Live With Safety
Group 10: General Specifications
Machine Specifications-5210 and 5310
Travel Speeds-5210 and 5310
Machine Specifications-5410
Travel Speeds-5410
Machine Specifications-5510
Travel Speeds-5510
Service Recommendations for O-Ring Boss Fittings
Service Recommendations for Flat Face O-Ring Seal Fittings
Metric Cap Screw Torque Values-Grade 7
Metric Bolt and Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Abbreviations
Group 20: Fuel and Lubricants
Diesel Fuel Specifications
Storing Fuel
Do Not Use Galvanized Containers
Fill Fuel Tank
Diesel Engine Oil
Diesel Engine Coolant
Liquid Coolant Conditioner
Transmission and Hydraulic Oil
MFWD Gear Oil
Grease (Specific Application)
Grease
Alternative and Synthetic Lubricants
Lubricant Storage
Group 25: Serial Number Locations
Serial Numbers
Product Identification Number Location
Engine Serial Number Location
Fuel Injection Pump Serial Number Location
Alternator Serial Number Location
Power Steering Valve Serial Number Location
Starter Serial Number Location
Transmission Serial Number Location
Front Axle (2WD) Serial Number Location
Mechanical Front Wheel Drive (MFWD) Serial Number Location
Air Conditioning Compressor Serial Number Location
Group 30: Features and Accessories
Features and Accessories
Standard Features-5210 and 5310
Standard Features-5410 and 5510
Standard Features-5210 through 5510
Factory Installed Optional Equipment (5210-5510)
Field Installed Optional Kits and Accessories-5210 Through 5510
Section 20: Engine Repair
Group 05: Engine
Service Equipment and Tools
Specifications
John Deere Engine Repair-Use CTM104 or CTM125
Remove Engine-Tractors without Cab
Install Engine-Tractors without Cab
Remove Engine-Tractors with Cab
Install Engine-Tractors with Cab
Group 10: Cooling System
Specifications
Engine Water Pump Repair-Use CTM104 or CTM125
Remove and Inspect Radiator
Install Radiator
Replace Thermostat
Inspect and Replace Belt Tensioner-Models 5410 and 5510
Section 30: Fuel and Air Repair
Group 05: Fuel System
Specifications
Injection Pump, Nozzle and Governor Repair-Use CTM104 or CTM125
Remove, Inspect and Install Fuel Tank-Without Cab
Remove, Inspect and Install Fuel Tank-With Cab
Replace Fuel Filter-5210 and 5310
Remove and Install Fuel Filter/Primer Pump Assembly-5210 and 5310
Replace Fuel Filter-5410 and 5510
Remove and Install Fuel Filter/Primer Pump Assembly-5410 and 5510
Group 10: Air Intake System
Other Material
Specifications
Turbocharger Repair-Use CTM104 or CTM125
Remove, Inspect, and Install Air Cleaner Elements-5210 and 5310
Remove, Inspect, and Install Air Cleaner Elements-5410 and 5510
Remove Turbocharger-5310
Install Turbocharger-5310
Remove Turbocharger-5510
Install Turbocharger-5510
Turbocharger Break-In
Group 15: Speed Control Linkage
Inspect and Repair Speed Control Linkage-Without 540/540E PTO
Inspect and Repair Speed Control Linkage-With 540/540E PTO
Section 40: Electrical Repair
Group 05: Battery, Starter and Alternator
Starter Repair-Use CTM77
Remove and Install Battery-Tractors Without Cab
Remove and Install Battery-Tractors With Cab
Remove and Install Starter-5210 and 5310
Remove and Install Starter-5410 and 5510
Replace Alternator/Regulator-40 Amp Without Cab
Replace Alternator/Regulator-60 and 65 Amp with Cab
Group 10: Electrical System Components
Specifications
Service Equipment and Tools
Other Material
Replace Air Filter Restriction Switch-5210 and 5310
Replace Air Filter Restriction Switch-5410 and 5510
Replace Coolant Temperature Sender-5210 and 5310
Replace Coolant Temperature Sender-5410 and 5510
Replace Engine Speed Sensor
Replace Engine Oil Pressure Switch
Replace Air Intake Heater
Replace Air Intake Heater Relay
Replace Key Switch
Replace Tractor Light Switch
Replace Radio
Replace Speakers
Replace Antenna
Replace Turn Signal Controller
Replace Instrument Panel-CollarShift/SyncShuttle™ Transmission
Replace Instrument Panel-PowrReverser™ Transmission
Replace Rear PTO Switch-Tractors Without Cab
Replace Rear PTO Switch-Tractors With Cab
Replace Neutral Start Switch
Replace Seat Switch
Replace Fuel Level Sender-Tractors Without Cab
Replace Fuel Level Sender-Tractors With Cab
Replace Wiper Control Switch
Replace Wiper Motor
Replace Blower Control Switch
Replace Air Conditioning Temperature Control Switch
Replace Dome Light
Replace Dome Light Switch
Group 15: Wiring Harness
Special or Essential Tools
Service Equipment and Tools
Service Parts Kits
Replace Connector Body-Blade Terminals
Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector
Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact
Replace Front Wiring Harness-3 Cylinder
Replace Front Wiring Harness-4 Cylinder
Replace Rear Wiring Harness-Tractors Without Cab
Replace Rear Wiring Harness-Tractors With Cab
Replace Cab Wiring Harness-Lights
Replace Cab Wiring Harness-Radio/Antenna
Replace Cab Wiring Harness-Main
Section 50: Power Train Repair
Group 05: Clutch Housing
Service Equipment and Tools
Specifications
Service Parts Kits
Separate Engine from Clutch Housing-Tractors Without Cab
Install Engine to Clutch Housing-Tractors Without Cab
Separate Engine from Clutch Housing-Tractors With Cab
Install Engine to Clutch Housing-Tractors With Cab
Replace Clutch Housing Seal
Inspect and Repair Clutch Pedal and Linkage-CollarShift/SyncShuttle™
Inspect and Repair Clutch Pedal and Linkage-PowrReverser™
Group 10: Clutch Assembly-CollarShift/SyncShuttle™ Transmissions
Essential Tools
Other Material
Specifications
Service Parts Kits
Remove and Install Clutch Assembly