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John Deere 5310 5410 5510 Tractors Workshop Repair Service Manual TM4767 PDF - MJODTM4767.zip

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Everything you need in one complete technical guide, featuring electrical schematics for the John Deere 5310, 5410 and 5510 tractors. This workshop manual contains the full range of data professionals rely on to service, troubleshoot, overhaul and restore these machines, covering diagnosis, operation, testing, repair and general servicing.


What's inside the John Deere 5310, 5410 and 5510 technical service manual:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


tm4767 - 5310, 5410 and 5510 Tractors Technical Manual (Diagnostics and Repair).pdf


tm4767 - 5310, 5410 and 5510 Tractors Technical Manual (Diagnostics and Repair).epub


PRODUCT DETAILS:


Total Pages: 1,412 pages


File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)


Language: English


MAIN SECTIONS


Foreword


Safety


Safety Measures


General Information


Specifications


Tune-Up


Engine - Repair


Removal and Installation of Engine Components


Fuel and Air Intake Systems - Repair


Speed Control Linkage


Fuel System


Air Intake System


Electrical System - Repair


Battery, Starting Motor and Alternator


Switches and Sending Units


Wiring Harnesses


Transmission - Repair


Removal and Installation of Power Train Components


Clutch


Hi-Lo System (24/24-Speed Transmission)


Transmission


Drive Systems - Repair


Component Removal and Installation


Front Wheel Drive Clutch - Transmission


Differential


Final Drives


Power Take-Off


Steering and Brake Systems - Repair


Steering System


Brake System


Hydraulic System - Repair


Hydraulic Pump and Filter


Rockshaft


Three-Point Hitch


Selective Control Valves


Miscellaneous - Repair


Remove and Installation of Components


Front Axle


Front Wheel Drive


Front Wheel Bearings


Front and Rear Wheels


Fenders


Operator's Cab and Open Operator's Station - Repair


Removing and Installing Operator's Cab/Open Operator's Station


Controls and Instruments


Air-Conditioning System


Heating System


Operators's Cab


Open Operator’s Station


Operator's Seat


Electrical System - Operation and Tests


Component Location


Theory of Operation


Diagnosis, Tests and Adjustments


Wiring Diagrams - 5310, 5410 and 5510 Tractors


Power Train - Operation and Tests


Component Location


Theory of Operation


Diagnosis, Tests and Adjustments


Steering and Brake Systems - Operation and Tests


Component Location


Theory of Operation


Diagnosis, Tests and Adjustments


Hydraulic System - Operation and Tests


Component Location


Theory of Operation


Diagnosis


Tests


Adjustments


Hydraulic System Schematics


Air-Conditioning System - Operation and Tests


Component Location


Theory of Operation


Diagnosis, Tests and Adjustments


Special Tools - Self-Manufactured


Manufacturing the Tools


tm4767 - 5310, 5410 and 5510 Tractors


Table of Contents


Foreword


Section 05: Safety


Group 05: Safety Measures


Recognize Safety Information


Understand Signal Words


“Important” - Information


“Note” - Information


Follow Safety Instructions


Handle Fluids Safely-Avoid Fires


Prevent Battery Explosions


Prepare for Emergencies


Prevent Acid Burns


Service Cooling System Safely


Avoid High-Pressure Fluids


Park Machine Safely


Support Machine Properly


Wear Protective Clothing


Work in Clean Area


Service Machines Safely


Work In Ventilated Area


Illuminate Work Area Safely


Replace Safety Signs


Use Proper Lifting Equipment


Keep ROPS Installed Properly


Service Tires Safely


Avoid Harmful Asbestos Dust


Avoid Heating Near Pressurized Fluid Lines


Remove Paint Before Welding or Heating


Use Proper Tools


Dispose of Waste Properly


Use Safety Lights and Devices


Practice Safe Maintenance


Service Front-Wheel Drive Tractor Safely


Live With Safety


Section 10: General Information


Group 05: Specifications


Engine


Hydraulic System


Fuel System


Brakes


Transmission


Electrical System


Sound Level


Three-Point Hitch


Capacities


Weights


Load Capacity Of Tires


Metric Bolt and Cap Screw Torque Values


Unified Inch Bolt and Cap Screw Torque Values


Fuel


Handling and Storing Diesel Fuel


Do Not Use Galvanized Containers


Fill Fuel Tank


Diesel Engine Break-In Oil


Diesel Engine Oil


Transmission and Hydraulic Oil


Front Wheel Drive Axle Oil


Grease


Diesel Engine Coolant


Operating in Warm Temperature Climates


Oil Filters


Lubricant Storage


Mixing of Lubricants


Alternative and Synthetic Lubricants


Serial Number Plates


Product Identification Number Location


Engine Serial Number


Fuel Injection Pump Serial Number Location


Alternator Serial Number Location


Power Steering Valve Serial Number Location


Air-Conditioning Compressor Serial Number Location


Transmission Serial Number Location


Front Axle (2WD) Serial Number Location


Front Wheel Drive Serial Number


Starter Serial Number Location


Group 10: Tune-Up


Using High-Pressure Washers


Cleaning Radiator Screens and Oil Cooler Screens


Cleaning Air-Conditioning System Condenser (If Equipped)


Inspect All Tires


Service Air Cleaner at Regular Intervals


Removing Primary Air Cleaner Element


Cleaning Primary Element


Inspecting Element


Storing Element


Cleaning Cab Air Filter


Checking Belt Wear and Tension


Clean Engine Crankcase Vent Tube


Section 20: Engine - Repair


Group 00: Removal and Installation of Engine Components


Engine Repair


Essential Tools


Specifications


Remove Engine


Install Engine


Water Pump Repair


Remove and Inspect Radiator


Install Radiator


Remove and Install Oil Cooler


Replace Thermostat


Section 30: Fuel and Air Intake Systems - Repair


Group 05: Speed Control Linkage


Remove and Install Speed Control Linkage


Inspect and Repair Speed Control Linkage


Adjusting Engine Idle Speed


Throttle Lever Adjustment


Group 10: Fuel System


Injection Pump, Nozzle and Governor Repair


Specifications


Remove, Inspect and Install Fuel Tank


Replace Fuel Filter


Remove and Install Fuel Filter / Primer Pump Assembly


Bleeding Fuel System


Group 15: Air Intake System


Turbocharger Repair


Removing Primary Air Cleaner Element


Section 40: Electrical System - Repair


Group 05: Battery, Starting Motor and Alternator


Starting Motor Repair


Remove and Install Battery


Remove and Install Starting Motor


Alternator/Regulator Repair


Replace Alternator/Regulator


Checking Belt Wear and Tension


Group 10: Switches and Sending Units


Replace Air Filter Restriction Switch


Replace Coolant Temperature Sender


Replace Engine Speed Sensor


Replace Fuel Shut-Off Solenoid


Replace Engine Oil Pressure Switch


Replace Main Switch


Replace Light Switch


Replace Hazard Warning Light Switch


Replace Turn Signal Switch


Replace Instrument Panel


Replace Neutral Start Switch


Replace Handbrake Switch


Replace PTO switch (Selective Control Lever)


Replace PTO Sensor


Replace Rear PTO Switch


Replace Brake Switches


Replace Fuel Level Sender


Group 15: Wiring Harnesses


Replace Front Wiring Harness


Replace Mid Wiring Harness


Replace Rear Wiring Harness


Section 50: Transmission - Repair


Group 00: Removal and Installation of Power Train Components


Summary of References - Removal and Installation of Power Train Components


Essential Tools


Service Equipment and Tools


Specifications


Separate Engine from Clutch Housing - Tractors Without Cab


Install Engine to Clutch Housing - Tractors Without Cab


Separate Engine from Clutch Housing - Tractors With Cab


Install Engine to Clutch Housing - Tractors With Cab


Separate Clutch Housing from Transmission


Install Clutch Housing to Transmission


Replace Clutch Housing Seal (12/12 Speed Transmission)


Replace Clutch Housing Seals (24/24 Speed Transmission)


Group 05: Clutch


Summary of References - Clutch


Essential Tools


Specifications


Inspect and Repair Clutch Pedal and Linkage


Remove and Install Clutch Assembly


Disassemble and Inspect Clutch Assembly


Assemble Clutch Assembly


Traction Clutch Finger Adjustment


PTO Clutch Finger Adjustment


Remove and Inspect Clutch Release Mechanism


Install Clutch Release Mechanism


Group 10: Hi-Lo System (24/24-Speed Transmission)


Summary of References - Hi-Lo System (24/24-Speed Transmission)


Dealer-Manufactured Tools


Service Equipment and Tools


Specifications


Remove and Inspect Mechanical Hi-Lo Drive


Install Mechanical Hi-Lo Drive


Disassemble, Inspect and Assemble Hi-Lo Shift Shaft Assembly


Disassemble, Inspect and Assemble Hi-Lo Synchronizer


Disassemble, Inspect and Assemble Mechanical Hi-Lo Drive Shaft


Disassemble, Inspect and Assemble Hi-Lo Reduction Shaft


Inspect and Repair Hi-Lo Shift Lever


Remove and Inspect Hydraulic Hi-Lo Clutch Assembly


Install Hydraulic Hi-Lo Clutch Assembly


Disassemble, Inspect and Assemble Hydraulic Hi-Lo Clutch


Disassemble, Inspect and Assemble Hydraulic Hi-Lo Drive Shaft


Group 20: Transmission


Summary of References - Transmission


Essential Tools


Service Equipment and Tools


Specifications


Remove and Install Transmission


Inspect and Repair Gear and Range Shift Levers


Remove, Inspect and Install Range Shaft


Range Shaft End Play Adjustment


Remove, Inspect and Install Primary and Reverse Shafts


Primary Shaft End Play Adjustment


Remove, Inspect and Install Pinion Shaft


Pinion Shaft Cone Point Adjustment


Pinion Bearing Pre-Load Adjustment


Remove, Inspect and Install Secondary Shaft


Secondary Shaft End Play Adjustment


Section 56: Drive Systems - Repair

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