Mitsubishi Outlander 2001-2016 Workshop Repair Service Manual PDF - MMTBSOLD0116OMES.zip

A full service and repair guide featuring Electrical Wiring Diagrams for the Mitsubishi Outlander 2001-2016, packed with every technical detail needed to service, troubleshoot, fix, and rebuild your vehicle the way expert technicians do.

The Mitsubishi Outlander 2001-2016 workshop service repair manual covers:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:

Total Pages: 6,112 pages

File Format: PDF / DVD iso disc image

Language: English

TABLE OF CONTENTS

BRM...1

GR00000100-0...1

BODY REPAIR MANUAL...0

GENERAL...1

VEHICLE IDENTIFICATION...2

MAJOR SPECIFICATIONS...3

GR00000200-1...5

BODY REPAIR MANUAL...0

BODY CONSTRUCTION...5

BODY COMPONENTS...6

BODY MAIN CROSS-SECTIONAL VIEWS...8

MAINTENANCE, SERVICEABILITY...10

FENDER SHIELD...10

SIDE STRUCTURE...11

SIDE OUTER PANEL...11

BODY CONSTRUCTION CHARACTERISTICS...12

FRONT BODY...12

HEADLAMP SUPPORT...12

FENDER SHIELD...13

FRONT SIDEMEMBER REINFORCEMENT...14

FRONT DECK...16

DASH PANEL...17

SIDE BODY...18

SIDE STRUCTURE...18

SIDE STRUCTURE REINFORCEMENT...20

REAR BODY...21

REAR END CROSSMEMBER...21

ROOF...22

UNDER BODY...23

FRONT FLOOR...23

REAR FLOOR...24

REAR FLOOR SIDEMEMBER REINFORCEMENT...25

DOOR...26

SILENCER APPLICATION LOCATIONS...27

LOCATIONS USING URETHANE FOAM AND FOAM MATERIAL...28

STIFFENER AND DAMP SHEET APPLICATION LOCATIONS...31

GR00000300-2...33

BODY REPAIR MANUAL...0

BODY DIMENSIONS...33

BODY DIMENSIONS AND MEASUREMENT METHODS...34

TYPE A (PROJECTED DIMENSIONS)...36

UNDER BODY...36

SUSPENSION INSTALLATION DIMENSIONS...38

TYPE B (ACTUAL-MEASUREMENT DIMENSIONS)...40

UNDER BODY...40

SUSPENSION INSTALLATION DIMENSIONS...42

FRONT BODY...44

SIDE BODY...46

REAR BODY...48

INTERIOR...50

GR00000400-3...53

BODY REPAIR MANUAL...0

WELDED PANEL REPLACEMENT...53

HEADLAMP SUPPORT...54

FENDER SHIELD...56

FRONT SIDEMEMBER (PARTIAL REPLACEMENT)...60

NOTE ON REPAIR WORK...62

FRONT PILLAR...64

NOTE ON REPAIR WORK...65

CENTRE PILLAR...68

NOTE ON REPAIR WORK...69

SIDE SILL...70

NOTE ON REPAIR WORK...71

QUARTER OUTER...74

NOTE ON REPAIR WORK...75

ROOF...78

NOTE ON REPAIR WORK...79

REAR FLOOR...80

NOTE ON REPAIR WORK...81

REAR END CROSSMEMBER...82

NOTE ON REPAIR WORK...82

QUARTER, INNER...84

NOTE ON REPAIR WORK...86

FRONT DOOR OUTER PANEL...87

NOTE ON REPAIR WORK...87

REAR DOOR OUTER PANEL...88

NOTE ON REPAIR WORK...88

GR00000500-4...89

BODY REPAIR MANUAL...0

CORROSION PROTECTION...89

BODY SEALING LOCATIONS...90

FLOOR...90

UPPER BODY...90

SIDE BODY...91

WAX INJECTION LOCATIONS...94

NOTES REGARDING WAX INJECTION WORK...94

ROCKER PANEL PRIMER APPLICATION LOCATIONS...100

UNDERCOAT APPLICATION LOCATIONS...101

UNDERBODY ANTICORROSION AGENT LOCATIONS...102

GR00000600-5...103

BODY REPAIR MANUAL...0

SYNTHETIC-RESIN PARTS...103

LOCATION OF SYNTHETIC-RESIN PARTS...104

GR00000700-6...107

BODY REPAIR MANUAL...0

BODY COLOUR...107

BODY COLOUR CODE...108

BODY COLOUR CHARTS...108

BODY COLOURING...109

BUMPER...109

SIDE SILL GARNISH...109

DOOR SASH, WHEELHOUSE...110

GR00000800-8...111

BODY REPAIR MANUAL...0

REFERENCE MATERIAL...111

BOLTED PANEL FIT AND ADJUSTMENT...112

HOOD...112

HOOD FIT ADJUSTMENT...112

DOOR...112

DOOR FIT ADJUSTMENT...112

TAILGATE...113

TAILGATE FIT ADJUSTMENT...113

FUEL FILLER LID...114

FUEL FILLER LID FIT ADJUSTMENT...114

INSTALLATION AND REMOVAL OF ADHESIVE COMPONENTS...115

SIDE SILL GARNISH...115

REMOVAL...116

INSTALLATION...117

ADJUSTMENT OF OTHER PARTS...118

FRONT WHEEL ALIGNMENT...118

REAR WHEEL ALIGNMENT...118

HEADLAMP AIMING...119

PRE-AIMING INSTRUCTIONS LOW BEAM...119

HEADLAMP ADJUSTMENT LOW BEAM...120

PRE-AIMING INSTRUCTIONS HIGH BEAM...120

HEADLAMP ADJUSTMENT HIGH BEAM...121

FOG LAMP AIMING...122

PRE-AIMING INSTRUCTIONS...122

FOG LAMP ADJUSTMENT...123

SUPPLEMENTAL RESTRAINT SYSTEM (SRS) - AIR BAG...124

PrefaceForEUR...125

E-CoverScreen...127

WM...128

GR00000100-11...128

WORKSHOP MANUAL...0

ENGINE...128

GR00000100-80...130

WORKSHOP MANUAL...0

CONFIGURATION DIAGRAMS...130

OVERALL CONFIGURATION DIAGRAM...131

OVERALL CONFIGURATION DIAGRAM LHD...131

OVERALL CONFIGURATION DIAGRAM RHD...132

ENGINE COMPARTMENT...133

ENGINE AND TRANSMISSION...135

ENGINE AND TRANSMISSION 4G63-NON-TURBO...135

ENGINE AND TRANSMISSION 4G63-TURBO...139

ENGINE AND TRANSMISSION 4G69 (LHD)...143

ENGINE AND TRANSMISSION 4G69 (RHD)...147

DASH PANEL...151

DASH PANEL LHD...151

DASH PANEL RHD...159

FLOOR AND ROOF...167

FLOOR AND ROOF LHD...167

FLOOR AND ROOF RHD...169

DOOR...171

DOOR LHD...171

DOOR RHD...173

TAILGATE...175

GR00000200-11A...176

WORKSHOP MANUAL...0

ENGINE MECHANICAL 4G63-Non-Turbo...176

SERVICE SPECIFICATIONS...177

SEALANTS...177

SPECIAL TOOLS...178

ON-VEHICLE SERVICE...182

DRIVE BELT TENSION CHECK...182

AUTO-TENSIONER CHECK...182

OPERATION CHECK...182

FUNCTION CHECK...182

IGNITION TIMING CHECK...186

IDLE SPEED CHECK...187

IDLE MIXTURE CHECK...188

COMPRESSION PRESSURE CHECK...188

MANIFOLD VACUUM CHECK...189

LASH ADJUSTER CHECK...190

LASH ADJUSTER AIR BLEEDING...191

CRANKSHAFT PULLEY...192

REMOVAL AND INSTALLATION...192

REMOVAL SERVICE POINT...193

CAMSHAFT AND VALVE STEM SEAL...194

REMOVAL AND INSTALLATION...194

LUBRICATION AND SEALING POINTS...196

REMOVAL SERVICE POINTS...197

INSTALLATION SERVICE POINTS...197

OIL PAN...202

REMOVAL AND INSTALLATION 2WD...202

REMOVAL SERVICE POINT...203

INSTALLATION SERVICE POINTS...203

REMOVAL AND INSTALLATION 4WD...205

REMOVAL SERVICE POINTS...206

INSTALLATION SERVICE POINTS...206

INSPECTION...207

CRANKSHAFT OIL SEAL...208

REMOVAL AND INSTALLATION...208

REMOVAL SERVICE POINTS...209

INSTALLATION SERVICE POINTS...209

CYLINDER HEAD GASKET...211

REMOVAL AND INSTALLATION...211

REMOVAL SERVICE POINT...213

INSTALLATION SERVICE POINTS...213

TIMING BELT...215

REMOVAL AND INSTALLATION...215

REMOVAL SERVICE POINTS...217

INSTALLATION SERVICE POINTS...218

INSPECTION...224

TIMING BELT TENSIONER ADJUSTER CHECK...224

BALANCER TIMING BELT TENSION CHECK...224

ENGINE ASSEMBLY...225

REMOVAL AND INSTALLATION...225

REMOVAL SERVICE POINTS...228

INSTALLATION SERVICE POINTS...229

GR00000200-90...232

WORKSHOP MANUAL...0

CIRCUIT DIAGRAMS...232

J/B...235

J/C...237

J/C LHD...237

J/C RHD...243

CENTRALIZED JUNCTION...245

FUSIBLE LINK AND FUSE...245

POWER DISTRIBUTION SYSTEM...251

POWER DISTRIBUTION SYSTEM LHD...251

POWER DISTRIBUTION SYSTEM RHD...257

STARTING SYSTEM...263

STARTING SYSTEM NON-TURBO...263

STARTING SYSTEM TURBO...264

IGNITION SYSTEM...265

IGNITION SYSTEM 4G63...265

IGNITION SYSTEM 4G69 (LHD)...267

IGNITION SYSTEM 4G69 (RHD)...269

CHARGING SYSTEM...271

CHARGING SYSTEM 4G63-NON-TURBO...271

CHARGING SYSTEM 4G63-TURBO...272

CHARGING SYSTEM 4G69 (LHD)...273

CHARGING SYSTEM 4G69 (RHD)...274

ENGINE CONTROL SYSTEM...275

ENGINE CONTROL SYSTEM 4G63-NON-TURBO...275

ENGINE CONTROL SYSTEM 4G63-TURBO...285

ENGINE CONTROL SYSTEM 4G69-M/T (LHD)...295

ENGINE CONTROL SYSTEM 4G69-A/T (LHD)...307

ENGINE CONTROL SYSTEM 4G69-A/T (RHD)...319

COOLING SYSTEM...331

INVECS-II 4A/T...333

INVECS-II 4A/T 4G69 (LHD)...333

INVECS-II 4A/T 4G69 (RHD)...341

HEADLAMP...349

HEADLAMP LHD...349

HEADLAMP RHD...353

TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER...357

TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER LHD...357

TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER RHD...361

FRONT FOG LAMP...365

FRONT FOG LAMP LHD...365

FRONT FOG LAMP RHD...369

REAR FOG LAMP...373

REAR FOG LAMP LHD...373

REAR FOG LAMP RHD...377

FRONT ROOM LAMP, REAR ROOM LAMP AND IGNITION KEY CYLINDER ILLUMINATION LAMP...381

FRONT ROOM LAMP, REAR ROOM LAMP AND IGNITION KEY CYLINDER ILLUMINATION LAMP VEHICLES WITHOUT KEYLESS ENTRY SYSTEM (LHD)...381

FRONT ROOM LAMP, REAR ROOM LAMP AND IGNITION KEY CYLINDER ILLUMINATION LAMP VEHICLES WITHOUT KEYLESS ENTRY SYSTEM (RHD)...385

FRONT ROOM LAMP, REAR ROOM LAMP AND IGNITION KEY CYLINDER ILLUMINATION LAMP VEHICLES WITH KEYLESS ENTRY SYSTEM (LHD)...389

FRONT ROOM LAMP, REAR ROOM LAMP AND IGNITION KEY CYLINDER ILLUMINATION LAMP VEHICLES WITH KEYLESS ENTRY SYSTEM (RHD)...395

GLOVE BOX LAMP...401

GLOVE BOX LAMP LHD...401

GLOVE BOX LAMP RHD...402

HEADLAMP LEVELLING SYSTEM...403

HEADLAMP LEVELLING SYSTEM LHD...403

HEADLAMP LEVELLING SYSTEM RHD...405

TURN-SIGNAL LAMP AND HAZARD WARNING LAMP...407

TURN-SIGNAL LAMP AND HAZARD WARNING LAMP LHD...407

TURN-SIGNAL LAMP AND HAZARD WARNING LAMP RHD...411

BACK-UP LAMP...415

BACK-UP LAMP LHD...415

BACK-UP LAMP RHD...416

STOP LAMP...417

STOP LAMP LHD...417

STOP LAMP RHD...418

HORN...419

METER AND GAUGE...421

METER AND GAUGE 4G63...421

METER AND GAUGE 4G69 (LHD)...425

METER AND GAUGE 4G69 (RHD)...429

...

CAMSHAFT POSITION SENSOR AND CRANK ANGLE SENSOR...1894

INJECTOR...1895