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Caterpillar 315C Excavator Workshop Repair Service Manual PDF Download - MCAT315COPES.zip

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A full factory-style service and repair manual, complete with Electrical Wiring Diagrams, for the Caterpillar 315C Excavator — everything you need to service, troubleshoot, fix, and overhaul the machine the way trained technicians do.


Contained within this Caterpillar 315C Excavator workshop service and repair manual:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


RENR3616 - Schematic (315C Excavator Hydraulic System - Attachment One-Way with Two Pump Flow).pdf


RENR3617 - Schematic (315C Excavator Hydraulic System - Attachment Two-Way with One Pump System).pdf


RENR3644 - Schematic (312C & 315C Excavators Hydraulic System - Attachment Combined Function Hydraulics).pdf


RENR3763 - Specifications (312C, 315C, 318C, 319C, 320C, 322C, 325C, 330C Excavators Air Conditioning and Heating).pdf


RENR3763 - Systems Operation (312C, 315C, 318C, 319C, 320C, 322C, 325C, 330C Excavators Air Conditioning and Heating).pdf


RENR3763 - Testing & Adjusting (312C, 315C, 318C, 319C, 320C, 322C, 325C, 330C Excavators Air Conditioning and Heating).pdf


RENR3814 - Systems Operation (312C, 315C, 318C, 319C, 320C, 321C, 322C, 325C, 330C, M325C Excavators & 325C MHPU & 330C MHPU Mobile Hydraulic Power Units Engine & Pump Control - V2).pdf


RENR3814 - Testing & Adjusting (312C, 315C, 318C, 319C, 320C, 321C, 322C, 325C, 330C, M325C Excavators & 325C MHPU & 330C MHPU Mobile Hydraulic Power Units Engine & Pump Control - V2).pdf


RENR5516 - Disassembly & Assembly (315C Excavator).pdf


RENR5517 - Specifications (315C Excavator Machine System Specifications).pdf


RENR5518 - Systems Operation (315C Excavator Hydraulic System).pdf


RENR5519 - Testing & Adjusting (315C Excavator Hydraulic System).pdf


RENR5524 - Schematic (315C Excavator Hydraulic System).pdf


RENR5525 - Disassembly & Assembly (315C Excavator Machine Systems).pdf


RENR5554 - Systems Operation (312C & 315C Excavators Tool Control System).pdf


RENR5554 - Testing & Adjusting (312C & 315C Excavators Tool Control System).pdf


RENR5554 - Troubleshooting (312C & 315C Excavators Tool Control System).pdf


RENR6634 - Systems Operation (312C and 315C Excavators Tool Control System).pdf


RENR6634 - Testing and Adjusting (312C and 315C Excavators Tool Control System).pdf


RENR6634 - Troubleshooting (312C and 315C Excavators Tool Control System).pdf


RENR7274 - Schematic (312C; 315C; 318C; 320C; 322C; 325C; 330C Excavators Air Conditioning Electrical System).pdf


RENR7276 - Schematic (312C; 315C; 318C; 320C; 322C; 325C; 330C Excavators Heating Electrical System).pdf


RENR7863 - Schematic (315C Excavator Electrical System).pdf


SENR6573 - Disassembly & Assembly (Nippondenso Fuel System).pdf


SENR6573- Systems Operation (Nippondenso Fuel System).pdf


SENR6573 - Testing & Adjusting (Nippondenso Fuel System).pdf


PRODUCT DETAILS:


Total Pages: 3,643 pages


File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)


Language: English


TABLE OF CONTENTS


!!! # Generated bmk file


RENR7276 - Schematic (312C; 315C; 318C; 320C; 322C; 325C; 330C Excavators Heating Electrical System)...3


Main...4


Collage...6


RENR7274 - Schematic (312C; 315C; 318C; 320C; 322C; 325C; 330C Excavators Air Conditioning Electrical System)...12


Main...13


Collage...15


RENR6634 - Testing and Adjusting (312C and 315C Excavators Tool Control System)...21


Process for Setting Up the Work Tool...23


Service Mode - Enter...24


Machine Tool Control System - Select...29


Work Tool - Select...33


Work Tool Parameter - Program...39


System G 1a Default Value of Work Tool Parameters...46


System G 1a Solenoid Valve (Proportional Reducing) - Calibrate - Negative Flow Control...50


System G 1a Relief Valve (Line) - Test and Adjust...72


System G 1b Default Value of Work Tool Parameters...80


System G 1b Solenoid Valve (Proportional Reducing) - Calibrate - Negative Flow Control...86


System G 1b Relief Valve (Line) - Test and Adjust...108


System G 1c Default Value of Work Tool Parameters...116


System G 1c Solenoid Valve (Proportional Reducing) - Calibrate - Negative Flow Control...128


System G 1c Relief Valve (Line) - Test and Adjust - One-Way System...156


System G 2 Medium Pressure Hydraulic System - Test and Adjust...164


System G14 Default Value of Work Tool Parameters...173


System G14 Joystick Slide Control - Calibrate...199


System G14 Solenoid Valve (Proportional Reducing) - Calibrate - Negative Flow Control...205


System G14 Solenoid Valve (Proportional Reducing) - Calibrate - Attachment Control Valve...232


System G14 Relief Valve (Line) - Test and Adjust - Number 1 Relief Valve and Number 2 Relief Valve...240


System G14 Relief Valve (Line) - Test and Adjust - Auxiliary Control Valve (Medium Pressure)...250


System G14 Relief Valve (Line) - Test and Adjust - Auxiliary Control Valve...253


System G14 Relief Valve (Main) - Test and Adjust - Auxiliary Control Valve (Medium Pressure)...260


Solenoid Valve (Proportional Reducing) - Output Test - Negative Flow Control...262


Switch Status - Check...266


Governor Actuator - Calibrate...270


Electronic Control Module (ECM) - Flash Program...279


Electronic Control Module (ECM) - Replace...280


Connector Contact Identification...281


System Schematic...289


RENR6634 - Troubleshooting (312C and 315C Excavators Tool Control System)...290


General Information...293


Service Tools...294


Electrical Component and Connector Locations...299


Harness and Wire Identification...300


Using Service Mode...302


Visual Inspection...310


Initial Troubleshooting Procedure...311


Diagnostic Code List...314


Using the Operator Monitor to Determine Diagnostic Codes...317


Using Caterpillar Electronic Technician to Determine Diagnostic Codes...320


MID 06A - CID 0145 - FMI 06...322


MID 06A - CID 1522 - FMI 03...325


MID 06A - CID 1522 - FMI 05...328


MID 06A - CID 1522 - FMI 06...332


MID 06A - CID 1523 - FMI 03...335


MID 06A - CID 1523 - FMI 05...338


MID 06A - CID 1523 - FMI 06...341


MID 06A - CID 1593 - FMI 03...344


MID 06A - CID 1593 - FMI 05...347


MID 06A - CID 1593 - FMI 06...350


MID 06A - CID 1594 - FMI 03...353


MID 06A - CID 1594 - FMI 05...356


MID 06A - CID 1594 - FMI 06...359


MID 06A - CID 1595 - FMI 03...362


MID 06A - CID 1595 - FMI 05...365


MID 06A - CID 1595 - FMI 06...368


MID 06A - CID 1596 - FMI 03...371


MID 06A - CID 1596 - FMI 05...374


MID 06A - CID 1596 - FMI 06...377


MID 06A - CID 1597 - FMI 03...380


MID 06A - CID 1597 - FMI 05...383


MID 06A - CID 1597 - FMI 06...386


MID 06A - CID 1598 - FMI 03...389


MID 06A - CID 1598 - FMI 05...392


MID 06A - CID 1598 - FMI 06...395


MID 06A - CID 1609 - FMI 03...398


MID 06A - CID 1609 - FMI 04...403


MID 06A - CID 1615 - FMI 03...405


MID 06A - CID 1615 - FMI 05...408


MID 06A - CID 1615 - FMI 06...411


MID 06A - CID 1657 - FMI 03...414


MID 06A - CID 1657 - FMI 04...419


MID 06A - CID 1658 - FMI 03...422


MID 06A - CID 1658 - FMI 04...427


MID 06A - CID 1665 - FMI 03...430


MID 06A - CID 1665 - FMI 05...433


MID 06A - CID 1665 - FMI 06...436


MID 06A - CID 1666 - FMI 03...439


MID 06A - CID 1666 - FMI 05...442


MID 06A - CID 1666 - FMI 06...445


MID 069 - CID 1524 - FMI 03...448


MID 069 - CID 1524 - FMI 05...451


MID 069 - CID 1524 - FMI 06...454


MID 069 - CID 1590 - FMI 03...457


MID 069 - CID 1590 - FMI 05...460


MID 069 - CID 1590 - FMI 06...463


Solenoid Valve (Work Tool)...466


Pressure Switch (Work Tool)...471


Pressure Switch (Medium)...480


Rocker Switch (One-Way_Two-Way)...489


Rocker Switch (One Pump_Two Pump)...496


RENR6634 - Systems Operation (312C and 315C Excavators Tool Control System)...502


General Information...503


System G 1a One-Way_One Pump_Pedal_Joystick Switch...511


System G 1b One-Way_Two Pump_Pedal_Joystick Switch...514


System G 1c Combined Function_Pedal_Joystick Switch...517


System G 2 Medium Pressure_Auxiliary Pump_Pedal...525


System G 14 Combined Function_Joystick with Slide Control...528


Hydraulic Control...537


Implement Electronic Control Module (Tool)...539


Switches...541


Sensors...551


Senders...554


Solenoid Valves...556


Relays...561


Monitor Overview...562


SENR6573 - Disassembly & Assembly (Nippondenso Fuel System)...565


Fuel Priming and Transfer Pump...566


Fuel Injection Pump Housing...572


Governor...586


RENR7863 - Schematic (315C Excavator Electrical System)...609


Main...610


Features...610


Cover Page...611


Information...0


Component Location...0


Page 1 of 2...612


Page 2 of 2...613


Connector Location...614


CID / MID / FMI...615


Specifications And Related Manuals...616


Wire Description...0


Page 1 of 2...617


Page 2 of 2...618


Standard Electrical...619


Schematic...620


Machine Views...0


Machine Component Locations...621


Area A...622


Area B...623


Area C...624


Area D...625


Area E...626


Area F...627


Area G...628


Collage...629


RENR5554 - Troubleshooting (312C & 315C Excavators Tool Control System)...645


Service Tools...646


Rocker Switch (One Pump Two Pump)...651


General Information...658


Pressure Switch (Work Tool)...659


MID 069 - CID 1590 - FMI 03...669


Visual Inspection...672


Pressure Switch (Medium)...674


Rocker Switch (One-Way Two-Way)...684


Two Pump)...691


MID 069 - CID 1590 - FMI 05...698


MID 069 - CID 1524 - FMI 06...702


Using the Operator Monitor to Determine Diagnostic Codes...706


Using Caterpillar Electronic Technician to Determine Diagnostic Codes...710


MID 069 - CID 1590 - FMI 06...713


Rocker Switch (One-Way_Two-Way)...717


MID 069 - CID 1524 - FMI 05...724


Counterclockwise Rotation Circuit...728


Solenoid Valve (Work Tool)...733


MID 069 - CID 1524 - FMI 03...738


Initial Troubleshooting Procedure...741


Diagnostic Code List...749


Using Service Mode...750


Electrical Component and Connector Locations...760


Clockwise Rotation Circuit...763


Harness and Wire Identification...768


RENR5554 - Testing & Adjusting (312C & 315C Excavators Tool Control System)...770


System Schematic...771


Controller Connector Contact Identification...773


Governor Actuator - Calibrate...775


Controller - Replace...785


Hydraulic System - Setup...787


Process for Setting Up the Work Tool...792


Service Mode - Enter...794


Controller - Flash Program...799


Work Tool Parameter - Program...800


System 11 Prime Default Value of Work Tool Parameters...809


System 11 Prime Medium Pressure Hydraulic System - Test and Adjust...814


System 3 Solenoid Valve (Proportional Reducing) - Calibrate - Negative Flow Control...824


Machine Tool Control System - Select...844


System 3 Default Value of Work Tool Parameters...852


System 11 Prime Relief Valve (Line) - Test and Adjust - One-Way System...857


System 5 Relief Valve (Line) - Test and Adjust...866


Work Tool - Select...870


System 11 Prime Relief Valve (Line) - Test and Adjust - Two-Way System...877


System 5 Default Value of Work Tool Parameters...886


System 3 Relief Valve (Line) - Test and Adjust...889


Solenoid Valve (Proportional Reducing) - Output Test - Negative Flow Control...898


System 11 Prime Solenoid Valve (Proportional Reducing) - Calibrate - Negative Flow Control...903


RENR5554 - Systems Operation (312C & 315C Excavators Tool Control System)...943


System 11 Prime Combined Function Pedal...944


System 3 One-Way_Two Pump_Foot Switch...954


System 11 Prime Combined Function_Pedal...961


Switches...976


System 5 Two-Way One Pump Pedal...999


Hydraulic Control...1003


System 5 Two-Way_One Pump_Pedal...1006


System 3 One-Way Two Pump Foot Switch...1010


General Information...1018


Controller...1034


Senders...1039


Solenoid Valves...1041


Monitor Overview...1055


Relays...1060


RENR5525 - Disassembly & Assembly (315C Excavator Machine Systems)...1063


Handle (Joystick) - Remove and Install...1069


Fuel Tank - Remove...1075


Gear Pump (Pilot) - Remove and Install...1083


Pump Control - Install...1086


Shuttle Valve - Install - Auxiliary Control...1089


Swing Drive - Assemble...1092


Swing Drive - Remove...1101


Auxiliary Pilot Valve (Straight Travel) - Install...1103


Shuttle Valve - Disassemble - Straight Travel...1106


Auxiliary Pilot Valve (Straight Travel) - Assemble...1108


Swing Gear and Bearing - Remove and Install...1111


Seat - Remove and Install...1117


Heating and Air Conditioning Unit - Remove...1121


Final Drive - Assemble...1131


Boom - Remove ...1143


Solenoid Valve (Two-Way Flow and One Pump_Two Pump) - Remove...1149


Counterbalance Valve (Travel) - Remove...1153


Check Valve (Cooler Bypass) - Remove...1156


Track Roller - Install...1159


Shuttle Valve - Remove - Auxiliary Control...1162


Shuttle Valve - Assemble - Straight Travel...1166


Window Wiper Motor - Remove and Install - Lower...1168


Counterbalance Valve (Travel) - Assemble...1175


Window Wiper Motor - Remove and Install - Upper...1181


Blower Motor (Air Conditioner; Heater) - Remove...1191


Swing Motor - Disassemble...1198


Travel Motor - Assemble...1209


Main Hydraulic Pump - Disassemble...1222


Two Pump) - Remove...1232


Pilot Valve (Implement) - Disassemble...1236


Travel Motor - Disassemble...1241


Final Drive - Disassemble...1254


Bucket Linkage Bearings and Seals - Install...1264


Swivel - Remove...1266


Heating and Air Conditioning Unit - Install...1270


Check Valve (Cooler Bypass) - Disassemble...1279


Boom Bearings and Seals - Remove and Install ...1282


Sprocket - Remove and Install...1288


Boom - Remove...1293


Stick Cylinder - Remove and Install ...1299


Bucket Linkage - Remove...1305


Swing Drive - Install...1308


Stick Bearings and Seals - Install...1310


Pilot Valve (Joystick) - Remove...1312


Pilot Valve (Oil Manifold) - Remove - NFC Limit Valve...1318


Travel Motor - Remove...1322


Hydraulic Lockout Control - Disassemble...1326


Temperature Sensor (Ambient Air) - Remove and Install...1331


Hydraulic Tank and Filter - Remove...1334

You will get the following files:
  • TXT (509B)
  • URL-LINK (509B)