5S Methodology | A Self-Support Training E-Book in PDF for All Quality Professionals

eBook Specifications:-

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eBook Format: PDF
Language: English
Categories: 5S Methodology, Lean Six Sigma, Total Quality Management
File Size: 4MB
Pages: 87
Orientation: Landscape
Facilitator/Author: Narender Sharma

Content Outlines:-

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Section1: Introduction of 5S Methodology

• What is 5S?
• Logic behind 5S
• Objective of 5S
• Implementation of 5S
• The Japanese approach

Section2: S1-Seiri or Sorting

• What is Seiri or Sorting?
• Stratification Management
• Difference between need and want
• One is Best

Section3: S2-Seiton or Set in order

• What is Seiton or Set in Order?
• Steps in to set the things in an order
• Neatness for Notices, Posters, and Signs

Section4: S3-Seiso or Shine

• What is Seiso or Shine?
• Who is responsible for cleaning?
• Motto of cleaning
• Problems arise in absence of cleaning
• Graphing out of individual areas of responsibility

Section5: S4-Seiketsu or Standardization

• What is Seiketsu or Standardization?
• Focus of Standardization
• Emphasis of standardization

Section6: S5-Shitsuke or Sustain

• What is Shitsuke or Sustain?
• Discipline vs Self-discipline
• Japanese philosophy
• In absence of discipline
• Bad example of discipline
• Human attitude towards work; theory of X, Y, and Z
• The painless transition from X to Y to Z

Section7: 5S in Office

• The objective of 5S implementation in office
• Difference between an office and a factory
• The nature of office work
• Scope of continuous improvement in office
• Key points of 5S implementation in office
• The 'One is Best' campaign

Section8: Benefits of 5S implementation

• Address the issues of non-performing workplace
• 5S for general purpose
• 5S for specific purpose; Safety, Efficiency, Quality, and Breakdowns

Section9: 5S implementation roadmap

• Top management commitment and preparedness
• Promotional Campaign
• Keeping records
• 5S Training
• Evaluation and Audit

Section10: Evaluation and Audit Sheets of 5S Implementation

• Audit sheet for S1-Sort
• Audit sheet for S2-Set in order
• Audit sheet for S3-Shine
• Audit sheet for S4-Standardization
• Audit sheet for S5-Sustain
• Audit sheet for daily 5S for a workshop
• Audit sheet for daily 5S for an office

Section11: 5S Implementation plan for a month

About The Facilitator/Author

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• Author (Narender Sharma) is a coach and consultant of Quality Excellence and Lean Six Sigma.
• Earned 20 years of cross-industry experience including 13years of strong working experience as a quality professional in 'In-process inspection' in Hindusthan National Glass and Ind. Ltd. (HNG) since 2001-2014
• MBA Production and Operation Management
• B.Sc. Electronics, B.Ed