Isuzu Trooper UX UBS Workshop Service Repair Manual PDF - MISZTRP9502OPES.zip
This is a full repair and service manual, complete with electrical wiring schematics, covering every Isuzu Trooper model. It contains all the workshop detail needed to maintain, troubleshoot, fix, and service the vehicle at the level of a professional mechanic.
The Isuzu Trooper workshop, service, and repair manual, covering all models, includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
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Isuzu UX Trooper Workshop Manual.pdf
Isuzu UBS Trooper Workshop Manual.pdf
PRODUCT DETAILS:
Total Pages: 17,587 pages
File Format: PDF (Windows & Mac & Linux)
Language: English
'95 UX Trooper Workshop Manual....2
ETM....3
Workshop Manual....280
'98-'02 UBS Trooper Workshop Manual....2208
ECU in Japanese....2209
EXP UBS....2220
TOP....0
EXP UBS....2221
1998/1999 MODEL....0
UBS....2222
Sec.0 GENERAL INFORMATION....2234
0A GENERAL INFORMATION....2234
GENERAL REPAIR INSTRUCTIONS....2235
HOW TO USE THIS MANUAL....2236
IDENTIFICATION....2239
LIFTING INSTRUCTIONS....2241
TORQUE SPECIFICATIONS....2243
RECOMMENDED LIQUID GASKET....2244
RECOMMENDED THREAD LOCKING AGENTS....2244
ABBREVIATIONS CHARTS....2245
0B MAINTENANCE AND LUBRICATION....2247
MAINTENANCE SCHEDULE....2248
RECOMMENDED FLUIDS, LUBRICANTS AND FUELS....2253
OIL VISCOSITY CHART....2256
Sec.1 SERVICE INFORMATION....2259
00 SERVICE INFORMATION....2259
TROUBLESHOOTING....2261
CIRCUIT DIAGRAM....2262
HEATING CYCLE TROUBLESHOOTING....2274
FAN CONTROL KNOB (FAN SWITCH)....2275
BLOWER MOTOR DOES NOT RUN....2276
BLOWER MOTOR DOES NOT RUN IN CERTAIN POSITION....2277
BLOWER MOTOR DOES NOT STOP AT "OFF" POSITION....2277
CERAMIC HEATER....2278
CERAMIC HEATER DOES NOT OPERATE....2279
CERAMIC HEATER DOES NOT STOP....2280
AIR CONDITIONING CYCLE TROUBLESHOOTING....2281
CHECKING REFRIGERANT SYSTEM WITH MANIFOLD GAUGE....2282
MAGNETIC CLUTCH....2285
6VD1/6VE1 ENGINE....2285
4JG2 ENGINE....2289
4JX1 ENGINE....2292
CONDENSER FAN....2295
CONDENSER FAN DOES NOT RUN....2296
CONDENSER FAN DOES NOT STOP....2297
COMPRESSOR TROUBLESHOOTING....2298
INDIVIDUAL INSPECTION....2299
MAIN DATA AND SPECIFICATIONS....2303
FIXING TORQUE....2306
SPECIAL TOOLS....2310
1A HEATING AND VENTILATION....2315
GENERAL DESCRIPTION....2316
HEATER....2316
CONTROL LEVER ASSEMBLY....2317
VENTILATION....2317
AIR SELECT KNOB....2318
AIR SOURCE SELECT LEVER....2318
FAN CONTROL KNOB....2318
TEMPERATURE CONTROL KNOB....2318
CERAMIC HEATER....2319
ON-VEHICLE SERVICE....2320
HEATER UNIT....2320
HEATER CORE AND/OR MODE DOOR....2322
HEATER MODE CONTROL LINK UNIT....2324
HEATER TEMPERATURE CONTROL LINK UNIT....2326
BLOWER ASSEMBLY....2328
BLOWER LINK UNIT AND/OR MODE DOOR....2330
BLOWER MOTOR....2332
REAR HEATER DUCT, DEFROSTER NOZZLE AND VENTILATION DUCT....2334
CENTER AND/OR SIDE VENT....2336
CONTROL LEVER ASSEMBLY AND/OR CONTROL CABLES....2338
CONTROL PANEL ILLUMINATION BULB....2341
RESISTOR....2342
CERAMIC HEATER AND/OR FULL HOT SWITCH....2344
1B AIR CONDITIONING....2346
GENERAL DESCRIPTION....2348
AIR CONDITIONING REFRIGERANT CYCLE CONSTRUCTION....2348
COMPRESSOR....2349
MAGNETIC CLUTCH....2350
DUAL PRESSURE SWITCH....2351
TRIPLE PRESSURE SWITCH....2351
EXPANSION VALVE....2351
EVAPORATOR....2352
ELECTRONIC THERMOSTAT....2352
REFRIGERANT LINE....2352
SERVICE CHARGE VALVES....2352
AIR CONDITIONING PARTS....2353
ON-VEHICLE SERVICE....2358
PRECAUTIONS FOR REPLACEMENT OR REPAIR OF AIR CONDITIONING PARTS....2358
Compressor Assembly and Associated Parts....2368
CONDENSER ASSEMBLY (LHD V6 WITHOUT CONDENSER FAN)....2378
CONDENSER FAN MOTOR....2380
RECEIVER/DRIER....2382
PRESSURE SWITCH....2384
EVAPORATOR ASSEMBLY....2387
EVAPORATOR CORE AND/OR EXPANSION VALVE....2389
ELECTRONIC THERMOSTAT....2392
A/C SWITCH AND ILLUMINATION BULB....2393
REFRIGERANT LINE....2394
REAR COOLER PARTS....2396
FULL AUTOMATIC AIR CONDITIONING SYSTEM....2405
GENERAL DESCRIPTION....2405
Full Automatic Air Conditioner Parts Configuration....2405
CIRCUIT DIAGRAM....2407
FUNCTIONS AND FEATURES....2419
FULL AUTOMATIC AIR CONDITIONER BLOCK DIAGRAM....2420
AIR CONDITIONING PARTS....2421
Control Panel Layout....2425
Air Control Functions....2426
OPERATION AND FUNCTIONS OF CONTROL PANEL SWITCHES....2427
OVERVIEW OF CONSTRUCTION, MOVEMENT AND CONTROL OF MAJOR PARTS OF FULL AUTOMATIC AIR CONDITIONER SYSTEM....2429
OVERVIEW OF AUTOMATIC CONTROL OF FULL AUTOMATIC AIR CONDITIONER....2433
TROUBLESHOOTING....2437
Troubleshooting, Its Overview and Procedures....2437
Performance and Movement checklist for Automatic Air Conditioner Related Parts....2440
TROUBLESHOOTING WITH SELF-DIAGNOSIS FUNCTION....2442
INSPECTION BY FAILED LOCATION....2445
Inspection of the Sensors....2445
Inspection of the Intake Actuator System....2449
Inspection of the Mix Actuator System....2452
Inspection of the Mode Actuator System....2455
Inspection of the Fan Motor System....2458
Inspection of the Magnet Clutch System....2463
Inspection of the Air Conditioner Room Temperature Setup System....2468
INDIVIDUAL INSPECTION....2469
ON-VEHICLE SERVICE....2471
Power Transistor....2471
Automatic Heater/Air Conditioner Control Unit....2471
In Car Sensor....2472
Ambient Sensor....2472
Sun Sensor....2473
Electronic Thermostat....2473
Mode Actuator....2474
MIX Actuator....2474
Intake Actuator....2475
1D COMPRESSOR OVERHAUL....2476
GENERAL DESCRIPTION....2477
GENERAL INFORMATION....2479
COMPRESSOR OIL....2479
SERVICE PROCEDURE....2481
DKV-14D TYPE COMPRESSOR....2481
DKS-15CH TYPE COMPRESSOR....2485
HD6 TYPE COMPRESSOR....2493
Sec.2 SERVICE INFORMATION....2502
00 SERVICE INFORMATION....2502
TROUBLESHOOTING....2504
GENERAL INFORMATION....2505
GENERAL TROUBLESHOOTING....2505
POWER STEERING SYSTEM....2508
POWER STEERING PUMP....2509
STEERING COLUMN....2510
MAIN DATA AND SPECIFICATIONS....2512
SERVICE STANDARD....2513
SERVICING....2514
FIXING TORQUE....2516
SPECIAL TOOLS....2520
2A FRONT END ALIGNMENT....2522
GENERAL DESCRIPTION....2523
DEFINITION OF TERMS....2523
ON-VEHICLE SERVICE....2524
INSPECTION....2524
TRIM HEIGHT ADJUSTMENT....2524
CASTER ADJUSTMENT....2525
CAMBER ADJUSTMENT....2525
TOE-IN ADJUSTMENT....2526
MAXIMUM STEERING ANGLE ADJUSTMENT....2526
Sec.3 SUSPENSION....2608
3C FRONT SUSPENSION....2608
GENERAL DESCRIPTION....2609
ON-VEHICLE SERVICE....2610
SHOCK ABSORBER....2610
STABILIZER BAR....2612
TORSION BAR....2614
KNUCKLE....2617
UPPER CONTROL ARM....2621
LOWER CONTROL ARM....2625
UPPER BALL JOINT....2629
LOWER BALL JOINT....2632
3D REAR SUSPENSION; COIL SPRING....2635
GENERAL DESCRIPTION....2636
ON-VEHICLE SERVICE....2637
COIL SPRING....2637
SHOCK ABSORBER....2640
TRAILING LINK....2642
CENTER LINK....2644
LATERAL ROD....2646
STABILIZER BAR....2649
3E WHEELS AND TIRES....2651
GENERAL DESCRIPTION....2652
ON-VEHICLE SERVICE....2653
WHEELS....2653
UNIT REPAIR....2654
TIRES....2654
WHEELS....2655
GENERAL BALANCE PROCEDURE....2655
BALANCING WHEEL AND TIRE....2656
Sec.4 DRIVELINE/AXLE....2657
4A1 DIFFERENTIAL (FRONT)....2657
Service Precaution....2657
Front Drive Axle....2658
Diagnosis....2658
Pinion Shaft Oil Seal....2659
Pinion Shaft Oil Seal and Associated Parts....2659
Removal....2659
Inspection and Repair....2660
Installation....2660
Front Drive Axle Assembly....2661
Front Drive Axle Assembly and Associated Parts....2661
Removal....2661
Installation....2663
Differential Assembly....2665
Disassembled View....2665
Disassembly....2665
Reassembly....2668
Differential Cage Assembly....2677
Disassembled View....2677
Disassembly....2677
Inspection and Repair....2678
Reassembly....2679
Main Data and Specifications....2681
Special Tools....2684
4A2A DIFFERENTIAL (Rear 220mm)....2687
Service Precaution....2687
General Description....2688
Diagnosis....2689
Axle Housing....2690
Axle Housing and Associated Parts....2690
Removal....2690
Oil Seal Replacement....2691
Installation....2691
Pinion Oil Seal....2692
Pinion Oil Seal and Associated Parts....2692
Removal....2692
Inspection and Repair....2693
Installation....2693
Differential Assembly....2694
Differential Assembly and Associated Parts....2694
Removal....2694
Installation....2695
Disassembled View....2696
Disassembly....2697
Reassembly....2699
Differential Cage Assembly....2707
Disassembled View....2707
Disassembly....2707
Inspection and Repair....2708
Reassembly....2709
Limited Slip Differential....2711
Disassembled View....2711
Disassembly....2712
Inspection and Repair....2712
Reassembly....2714
Main Data and Specifications....2718
Special Tools....2720
4A2B DIFFERENTIAL (REAR 244mm)....2723
Service Precaution....2723
General Description....2724
Diagnosis....2725
Axle Housing....2726
Axle Housing and Associated Parts....2726
Removal....2726
Oil Seal Replacement....2727
Installation....2727
Pinion Oil Seal....2728
Pinion Oil Seal and Associated Parts....2728
Removal....2728
Inspection and Repair....2729
Installation....2729
Differential Assembly....2730
Differential Assembly and Associated Parts....2730
Removal....2730
Installation....2731
Disassembled View....2732
Disassembly....2733
Reassembly....2735
Differential Cage Assembly....2742
Disassembled View....2742
Disassembly....2743
Inspection and Repair....2743
Reassembly....2743
Locking Differential Assembly....2745
Disassembled View....2745
Disassembly....2745