Volvo PF6110 Tracked Paver Workshop Service Repair Manual PDF - MVLVPF6110.zip

A full-service repair manual for the Volvo Tracked Pavers PF6110, featuring complete Electrical Wiring Diagrams and the technical data professionals rely on to service, troubleshoot, and rebuild these machines like expert technicians.

The Volvo Tracked Pavers PF6110 workshop service repair manual contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

Volvo Tracked Pavers PF6110 Service Repair Manual.pdf

Volvo Tracked Pavers PF6110 Parts Manual.pdf

0 - GENERAL...2

00 - DESCRIPTION; COMPLETE MACHINE...3

Machine identification...4

Description; complete machine...6

03 - SPECIFICATIONS...9

Tightening torque; specifications_{16-58}...10

Tightening torque; specifications_{16-36}...13

Conversion tables...16

Thread locking compound; application_specifications...24

Critical mounting torques...27

Diesel fuels - quality and function ...29

Hydraulic connections; tightening torques...30

08 - TOOL...37

Operation numbers for additional work...38

E-7003...40

1 - STANDARD PARTS; SERVICE...41

16 - LUBRICANT; FUEL; OTHER FLUID...42

Fuel; lubricant and filling capacities...43

Lubrication and oil system; general specifications...44

Recommended lubricants...46

Diesel fuels - quality and function...47

Lubricant recommendation...48

Alternative fuels...50

Hydraulic oil; specifications...53

17 - SERVICE...54

Arrival Inspection; according to Inspection Programme...56

Delivery Inspection; according to Inspection Programme...57

Maintenance of Stored Machines; according to Inspection Programme...58

Maintenance service; first 10 hours...59

Maintenance service; every 10 hours...60

Maintenance service; every 50 hours...61

Maintenance service; every 500 hours...62

Maintenance service; every 1000 hours...63

Lubrication; every 10 hours...64

Lubrication; every 50 hours...67

Engine belt condition; checking...69

Engine oil level; checking...71

Engine oil and filter; changing...73

Water separator; checking...76

Fuel filter; replacing...78

Water separator filter; replacing...80

Engine air cleaner system integrity; checking...82

Engine air cleaner primary filter; cleaning...86

Engine air cleaner primary filter; replacing...91

Engine air cleaner secondary filter; replacing...93

Coolant level; checking...96

Coolant; changing...98

Coolant freezing point; checking...101

Cooling system integrity; checking...102

Coolers; cleaning...103

Battery system integrity; checking...104

Clutch torque; checking...106

Clutch torque; adjusting...108

Clutch collar assembly; checking...111

Pump gearbox oil; changing...113

Planetary drive oil level; checking...116

Planetary drive oil; changing...118

Parking brake function; checking...120

Rubber track; inspecting...121

Track wheel bearing; repacking_{51-54}...122

Track wheel bearing; repacking_{51-29}...125

Bogie and take-up wheels; checking...128

Hydraulic oil level; checking...133

Hydraulic oil; changing...134

Hydraulic oil filters; replacing...137

Hydraulic oil return filter; replacing...139

Hydraulic hoses; checking...141

Emulsion tank level; checking...142

Emulsion pump strainer; cleaning...145

Material handling components; inspecting...147

Hopper hinges; inspecting...149

Auger flights; checking...150

Auger drive chain tension; checking...151

19 - GENERAL...152

Safety concerns everybody!...153

Service positions...157

Safety when handling the machine...158

A few simple safety rules...162

Before operating...166

Before service; read...170

General...174

Cleanliness...179

Electrical system...183

Welding and grinding work...187

Checklist after a fire or heat exposure...188

Health hazards with paint; plastics and rubber...191

Safety when handling oil and fuel...195

Safety when working with batteries...198

Charging batteries...201

Safety when lifting and supporting the machine...205

Environment...208

Environmental handling for the future...213

Decontamination...216

2 - ENGINE WITH MOUNTING AND EQUIPMENT...220

21 - ENGINE...221

Engine; description...222

Engine; removing...223

Engine; installing...235

Fuel system; description...242

Fuel cooler; replacing...243

25 - INLET & EXHAUST SYSTEM...245

Silencer; removing...246

Silencer; installing...249

Air cleaner; removing...252

Air cleaner; installing...253

26 - COOLING SYSTEM...254

Hydraulic pumps; specifications ...255

Fan pump; removing...256

Fan pump; installing...258

Hydraulic motor; specifications ...260

Fan motor; checking working pressure...261

Fan motor; removing...263

Fan motor; installing...265

3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS...267

30 - GENERAL...268

Fault tracing information...269

Failure Mode...271

Fault code list...273

31 - BATTERY...279

Battery; disconnecting...280

Battery; connecting...282

Batteries; replacing...284

36 - OTHER ELECTRICAL EQUIPMENT...286

P1 Connector...292

J2 Connector...293

P4 Connector...294

P5 Connector...296

P6 Connector...297

P7 Connector...299

P8 Connector...301

P9 Connector...303

P10 Connector...304

P11 Connector...306

P12 Connector...308

P13 Connector...310

P14 Connector...311

P15 Connector...313

P16 Connector...315

P17 Connector...317

P18 Connector...319

P19 Connector...321

P20 Connector...323

P21 Connector...325

P22 Connector...327

P23 Connector...329

P24 Connector...331

P29 Connector...333

P30 Connector...335

P31 Connector...337

P32 Connector...339

P33 Connector...341

J34 Connector...343

J35 Connector...345

J36 Connector...347

P36 Connector...349

J37 Connector...351

P37 Connector...353

J38 Connector...355

P38 Connector...357

J39 Connector...359

P39 Connector...361

J40 Connector...363

P40 Connector...365

J41 Connector...367

J42 Connector...369

P42 Connector...371

P43 Connector...373

P44 Connector...375

J46 Connector...376

J47 Connector...377

P47 Connector...379

J49 Connector...381

P50 Connector...382

J51 Connector...383

P52 Connector...384

J53 Connector...385

P54 Connector...386

P55 Connector...387

P56 Connector...388

J57 Connector...389

J58 Connector...390

P60 Connector...391

P61 Connector...392

P62 Connector...393

P63 Connector...394

P64 Connector...395

P65 Connector...396

P66 Connector...397

P67 Connector...398

P68 Connector...399

P69 Connector...400

P70 Connector...401

P71 Connector...402

P72 Connector...403

P73 Connector...404

P74 Connector...405

P75 Connector...406

P76 Connector...407

P77 Connector...408

P78 Connector...409

J79 Connector...410

J80 Connector...411

P81 Connector...412

P82 Connector...413

P83 Connector...415

P84 Connector...416

P85 Connector...417

P86 Connector...418

P88 Connector...419

P89 Connector...420

P90 Connector...421

P91 Connector...422

P92 Connector...423

P93 Connector...424

P94 Connector...425

P95 Connector...426

P96 Connector...427

P97 Connector...428

P98 Connector...429

P99 Connector...430

P100 Connector...431

P101 Connector...432

P102 Connector...433

P103 Connector...434

P104 Connector...435

P105 Connector...436

P106 Connector...437

P107 Connector...438

P108 Connector...439

P109 Connector...440

P110 Connector...441

P111 Connector...442

P112 Connector...443

P113 Connector...445

P114 Connector...446

J118 Connector...447

J119 Connector...448

P120 Connector...449

P121 Connector...450

P123 Connector...451

J126 Connector...452

P128 Connector...453

P129 Connector...454

P130 Connector...455

P131 Connector...456

J132 Connector...457

P134 Connector...458

P135 Connector...459

P136 Connector...460

P137 Connector...461

P138 Connector...462

P139 Connector...463

P140 Connector...464

P141 Connector...465

P142 Connector...466

P143 Connector...467

P144 Connector...468

P145 Connector...469

P146 Connector...470

P147 Connector...471

P252 Connector...472

P253 Connector...473

P254 Connector...474

P255 Connector...475

P256 Connector...476

P257 Connector...477

J258 Connector...478

P258 Connector...479

P259 Connector...480

P260 Connector...481

P261 Connector...482

J263 Connector...483

P263 Connector...484

J264 Connector...485

P264 Connector...486

J265 Connector...487

P265 Connector...488

P266 Connector...489

P267 Connector...490

P270 Connector...491

P271 Connector...492

P272 Connector...493

P122 Connector...494

Junction box; removing...496

Junction box; installing...498

37 - CABLE; FUSE; RELAY...499

Component list; Diodes...500

Component list; instruments...503