Caterpillar D40D 2JJ D400D 8TF Articulated Truck Workshop Repair Service Manual PDF - MCATD40DD400D.zip

Full shop repair documentation covering the Caterpillar D40D (Prefix 2JJ) and D400D (Prefix 8TF) ARTICULATED TRUCKS, containing every piece of workshop service data needed to service, troubleshoot, fix, and overhaul these machines.

The workshop service manual for Caterpillar D40D, D400D ARTICULATED TRUCKS contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

SENR8191 - Schematic (D25D, D30D, D350D, D40D & D400D ARTICULATED DUMP HYDRAULIC S.).pdf

SENR8193 - Specifications (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS STEERING).pdf

SENR8193 - Systems Operation (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS STEERING).pdf

SENR8193 - Testing And Adjusting (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS STEERING).pdf

SENR8194 - Specifications (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS SUSPENS).pdf

SENR8194 - Systems Operation (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS SUSPENS).pdf

SENR8194 - Testing and Adjusting (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS SUSPENS).pdf

SENR8196 - Specifications (D40D AND D400D ARTICULATED TRUCKS AIR SYSTEM & BRAKES).pdf

SENR8196 - Systems Operation (D40D AND D400D ARTICULATED TRUCKS AIR SYSTEM & BRAKES).pdf

SENR8196 - Troubleshooting (D40D AND D400D ARTICULATED TRUCKS AIR SYSTEM & BRAKES).pdf

SENR8197 - Specifications (D40D & D400D ARTICULATED DUMP TRUCKS POWER TRAIN).pdf

SENR8197 - Systems Operation (D40D & D400D ARTICULATED DUMP TRUCKS POWER TRAIN).pdf

SENR8197 - Testing And Adjusting (D40D & D400D ARTICULATED DUMP TRUCKS POWER TRAIN).pdf

SENR8202 - Disassembly and Assembly (D40D & D400D ARTICULATED DUMP TRUCKS POWER TRAIN).pdf

SENR8203 - Disassembly and Assembly (D40D & D400D ARTICULATED DUMP TRUCKS VEHICLE SYSTEMS).pdf

SENR8208 - Schematic (Caterpillar D40D, D400D Articulated Dump Trucks Electrical System).pdf

Total Pages: 926 pages

File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)

Manual Type: Disassembly & Assembly, Testing & Adjusting, Specifications, Systems Operation, Electrical Schematic, Troubleshooting...

Language: English

TABLE OF CONTENTS

SENR8191 - Schematic (D25D, D30D, D350D, D40D & D400D ARTICULATED DUMP HYDRAULIC S.).......3

SENR8193 - Specifications (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS STEERING).......11

Counterbalance Valve (133-8810).......12

Hydraulic Pump (5U0557 And 5U0558).......16

Pressure Reducing Valve (7U-6970).......18

Supplemental Steering Pump (112-7358).......22

SENR8193 - Systems Operation (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS STEERING).......29

SENR8193 - Testing And Adjusting (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS STEERING).......69

SENR8194 - Specifications (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS SUSPENS).......90

Accumulator 1.......91

Accumulator 2.......93

Accumulator Precharge Pressure_Temperature Relationship.......94

Suspension Cylinder.......95

SENR8194 - Systems Operation (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS SUSPENS).......113

SENR8194 - Testing and Adjusting (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS SUSPENS).......137

SENR8196 - Specifications (D40D AND D400D ARTICULATED TRUCKS AIR SYSTEM & BRAKES).......148

Air_Hydraulic Brake Actuator (4U-7965).......149

Air_Hydraulic Brake Actuator (8W-3406).......150

Compressor.......151

Dryer (First Type) (8V-0769).......152

Dryer (Second Type) (102-9536).......154

Governor (6U-5704).......156

Pressure Switch (6T1546).......157

Pressure Switch (9G-8009).......158

Relief Valve (5U-3834).......159

Slack Adjuster (2G-6535).......160

System Protection Valve (7U-5835).......161

Wheel Brake Trailer (D40D Trailer).......162

SENR8196 - Systems Operation (D40D AND D400D ARTICULATED TRUCKS AIR SYSTEM & BRAKES).......164

SENR8196 - Troubleshooting (D40D AND D400D ARTICULATED TRUCKS AIR SYSTEM & BRAKES).......227

SENR8197 - Specifications (D40D & D400D ARTICULATED DUMP TRUCKS POWER TRAIN).......245

Differential Lock Actuator Group (7U4426).......246

Differential and Bevel Gear Group (9C2207).......247

Differential and Bevel Gear Group (9C2283).......251

Differential and Bevel Gear Group (9C4561).......255

Final Drive and Wheel Group (4C1636).......259

Final Drive and Wheel Group.......261

Gearshift Linkages.......263

Input Transfer Drive (4C1801).......266

Inter-Axle Differential (7U1249).......268

Output Transfer Drive (7U4421).......269

Planetary Transmission (3T6677).......271

Retarder Control Valve (2P5802).......274

Torque Converter (1T1778).......276

Torque Converter Outlet Relief Valve (8P1471).......278

Transfer Gearbox (7U4508).......280

Transmission Hydraulic Control Group (6P6875).......282

Transmission Hydraulic Pump (7U4889).......283

Transmission Mountings.......285

Transmission Oil Filter (6P4603).......287

Transmission Selector and Pressure Control Valve (6Y2343).......289

SENR8197 - Systems Operation (D40D & D400D ARTICULATED DUMP TRUCKS POWER TRAIN).......293

SENR8197 - Testing And Adjusting (D40D & D400D ARTICULATED DUMP TRUCKS POWER TRAIN).......338

SENR8202 - Disassembly and Assembly (D40D & D400D ARTICULATED DUMP TRUCKS POWER TRAIN).......357

Axles.......359

Center Axle Housing, Serial Number 8TF1-Up.......362

Differential & Bevel Gear (Center Or Rear), Serial Number 8TF1-Up.......368

Differential & Bevel Gear, (Front), Serial Number 8TF1-Up.......371

Driveshaft (Transfer Gear Case To Center Axle).......385

Driveshaft Assembly (Transmission Drop Box To Drive Hitch).......387

Driveshaft, (Mid Bearing To Rear Axle), Serial Number 8TF1-Up.......389

Driveshaft, (Transfer Gear To Mid Bearing), Serial Number 8TF1-Up.......391

Duo-Cone Seals (Conventional & Inverted).......393

Engine Separation.......411

Engine, Retarder & Torque Converter.......415

Final Drives Serial Number 8TF1-Up.......422

Front Axle Housing.......426

Gear Group-Transfer, Serial Number 8TF1-Up.......436

Lockup Clutch Valve.......447

Rear Axle Housing, Serial Number 8TF1-Up.......455

Retarder Control Valve.......471

Retarder.......475

Shaft Drive-Drive Hitch, Serial Number 8TF1-Up.......480

Shaft-Main Drive (Gear Group-Output To Front Axle Differential).......483

Shaft-Main Drive (Torque Converter To Transmission).......484

Torque Converter Arrangement.......485

Torque Converter Outlet Relief Valve.......508

Transmission (Differential Lock) Air Actuator.......512

Transmission Control.......514

Transmission Hydraulic Control Valve.......516

Transmission Lock Cylinder.......552

Transmission Oil Filter.......554

Transmission Pump.......557

Transmission-Gear-Transfer (Input & Output).......566

Transmission-Gear-Transfer (Output) Differential.......571

Transmission.......619

Wheels, Bearings & Duo-Cone Seals.......627

SENR8203 - Disassembly and Assembly (D40D & D400D ARTICULATED DUMP TRUCKS VEHICLE SYSTEMS).......634

Accumulator-Charge & Test Procedure.......638

Accumulator-Check Valve.......642

Accumulator-Front.......644

Accumulator-Rear, Serial Number 2JJ1-Up.......651

Air Dryer.......654

Air Tank-Front.......664

Air Tank-Rear Brake.......666

Air Tank-Rear.......667

Air Tank-Relay Valve.......669

Air Tank-Secondary_Park.......670

Air_Hydraulic Cylinder, Serial Number 2JJ1-Up.......672

Air_Hydraulic Cylinder, Serial Number 8TF1-Up.......673

Battery.......681

Blower Motor Assembly.......683

Body Group, Serial Number 8TF1-Up.......686

Body Prop Assembly.......689

Brake Fluid Reservoir.......691

Brake Guard-Front Axle.......692

Brake Guard-Rear & Center Axle.......693

Brake Shoes.......694

Cab Glass Window.......697

Cab Tilt Cylinder.......700

Cab Tilt Hand Pump.......701

Cab.......702

Control Group-Brake (Front) Multi Circuit Protection Valve.......712

Control Group-Hand Brake.......714

Crankcase Guard.......716

Driveshaft Assembly (Transmission Drop Box To Drive Hitch).......717

Duo-Cone Seals (Conventional & Inverted) 01_12_2004.......719

Duo-Cone Seals (Conventional & Inverted).......723

Dust Guard.......740

Engine Hood.......742

Ether Starting Aid.......743

Fender.......744

Frame Lock Links.......746

Front Hoist Control Valve.......748

Front Suspension Cylinder.......754

Fuel Tank.......757

Governor Control Valve-Air Compressor.......760

Governor Pedal.......762

Guard Group-Rear Window.......764

Guard Group-Transmission.......765

Hand Metering Pump.......767

Hoist Control, Serial Number 8TF1-Up.......774

Hoist Cylinder, Serial Number 2JJ1-Up.......776

Hoist Cylinder, Serial Number 8TF1-Up.......778

Hydraulic Cylinder, Serial Number 2JJ1-Up.......781

Hydraulic Cylinder, Serial Number 8TF1-Up.......782

Hydraulic Oil Pump.......790

Hydraulic Tank (Brake Cooling), Serial Number 2JJ1-Up.......806

Hydraulic Tank.......808

Magnetic Screen & Filter.......810

Oscillating Truck Hitch.......811

Panhard Rod Assembly-Center Axle.......816

Panhard Rod Assembly-Rear Axle.......818

Park.......820

Platform Guard.......822

Pressure Reducing Valve Mounting Group.......823

Rear Suspension Cylinder, Serial Number 2JJ1-Up.......827

Rear Suspension Cylinder, Serial Number 8TF1-Up.......829

Retarder Control-Air Valve.......835

Retarder Control-Pressure Reducing Valve.......837

Retarder Control.......838

Seat.......841

Sensor, Serial Number 8TF1-Up.......842

Sensor-Position-Rear (Chassis), Serial Number 2JJ1-Up.......845

Shuttle Valve.......847

Spring Brake Actuator.......850

Steer Cylinder Relief Valve.......853

Steer Cylinder.......855

Steer Stop.......857

Steering Control.......858

Steering Neutralizer Valve.......861

Steering Valve.......865

Steering Wheel.......871

Supplemental Steering Pump.......873

Supplemental Steering Valve.......877

Suspension Control Valve.......880

Tailgate Cylinder Valve, Serial Number 8TF1-Up.......886

Tailgate Cylinder, Serial Number 8TF1-Up.......888

Tailgate, Serial Number 8TF1-Up.......889

Tires & Rims.......891

Tractor & Trailer Separation & Connection.......893

Valve Group-Brake, Serial Number 2JJ1-Up.......897

Valve Group-Diverter, Serial Number 2JJ1-Up.......901

Valve Group-Quick Release.......902

Valve Group-Slack Adjuster, Serial Number 2JJ1-Up.......904

Valve-Foot Brake.......905

Warning Group.......907

Wheel Brakes.......908

Wheel Spindles.......913

SENR8208 - Schematic (Caterpillar D40D, D400D Articulated Dump Trucks Electrical System).......916

Collage.......916

Main.......926

Caterpillar D40D (Prefix 2JJ), D400D (Prefix 8TF) ARTICULATED TRUCKS Repair Service Manuals