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John Deere 5310 5055E 5060E 5065E 5075E Tractor Repair Service Manual (TM901919) - MJODTM901919.zip

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A full service and repair workshop manual covering John Deere 5055E, 5060E, 5065E and 5075E tractors (Asia/India market), providing the technical data needed to maintain, fix and overhaul these machines just as a professional technician would.


The John Deere 5055E, 5060E, 5065E & 5075E repair workshop manual contains:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


tm901919 - 5310, 5055E, 5060E, 5065E And 5075E Tractors Repair Technical Manual (India and Asia Edition) Technical Manual.pdf


tm901919 - 5310, 5055E, 5060E, 5065E And 5075E Tractors Repair Technical Manual (India and Asia Edition) Technical Manual.epub


PRODUCT DETAILS:


Total Pages: 827 pages


File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)


Language: English


MAIN SECTIONS


Foreword


General Information


Safety


General Specifications


Fuel and Lubricants


Serial Number Locations


Features and Accessories


Engine Repair


Engine


Cooling System


Fuel, Air Intake and Exhaust Systems


Fuel System


Air Intake and Exhaust System


Speed Control Linkage


Electrical Repair


Battery, Starter and Alternator


Electrical System Components


Wiring Harness


Power Train Repair (12x12 PR Transmission)


Clutch Housing


Clutch Assembly


Transmission


Rear PTO


Differential


Final Drives


Mechanical Front Wheel Drive


Power Train Repair (9x3 TSS Transmission)


Clutch Housing


Clutch Assembly


Transmission


Rear PTO


Differential


Final Drives


Mechanical Front Wheel Drive


Steering and Brake Repair


Steering Repair


Brake Repair


Trailer Brake Valve Repair


Hydraulic Repair


Hydraulic Pump and Filter


JD Rockshaft


Selective Control Valve (SCV)


Miscellaneous Repair


Front Axle


Wheels


3-Point Hitch


Hood


Ballast


Operator Station Repair (OOS)


Seat and Support


Control Console and Panel


Roll-GardROLL-GARD is a trademark of Deere & Company.


Operator Platform


Fenders


Canopy (If Equipped)


Operator Station Repair (Cab)


Seat and Support


Control Console and Panel


Cab Components


Air Conditioning System


Heating System


tm901919 - 5310, 5055E, 5060E, 5065E And 5075E Tractors RepairTechnical Manual(India and Asia Edition)


Table of Contents


Foreword


Section 10: General Information


Group 05: Safety


Recognize Safety Information


Understand Signal Words


Follow Safety Instructions


Prepare for Emergencies


Wear Protective Clothing


Protect Against Noise


Handle Fuel Safely—Avoid Fires


Handle Starting Fluid Safely


Fire Prevention


In Case of Fire


Avoid Static Electricity Risk When Refueling


Keep ROPS Installed Properly


Use Foldable ROPS and Seat Belt Properly


Stay Clear of Rotating Drivelines


Use Steps and Handholds Correctly


Read Operator’s Manuals for ISOBUS Controllers


Use Seat Belt Properly


Operating the Tractor Safely


Avoid Backover Accidents


Limited Use in Forestry Operation


Operating the Loader Tractor Safely


Keep Riders Off Machine


Instructional Seat


Use Safety Lights and Devices


Transport Towed Equipment at Safe Speeds


Use Caution On Slopes and Uneven Terrain


Freeing a Mired Machine


Avoid Contact with Agricultural Chemicals


Handle Agricultural Chemicals Safely


Handling Batteries Safely


Avoid Heating Near Pressurized Fluid Lines


Remove Paint Before Welding or Heating


Handle Electronic Components and Brackets Safely


Practice Safe Maintenance


Avoid Hot Exhaust


Clean Exhaust Filter Safely


Work In Ventilated Area


Support Machine Properly


Prevent Machine Runaway


Park Machine Safely


Transport Tractor Safely


Service Cooling System Safely


Service Accumulator Systems Safely


Service Tires Safely


Service Front-Wheel Drive Tractor Safely


Tightening Wheel Retaining Bolts/Nuts


Avoid High-Pressure Fluids


Do Not Open High-Pressure Fuel System


Store Attachments Safely


Decommissioning — Proper Recycling and Disposal of Fluids and Components


Group 11: General Specifications


Machine General Specifications


Repair Specifications


Ground Speed Estimates — PowrReverser™ Transmission


Service Recommendations for O-Ring Boss Fittings


Service Recommendations for Flat Face O-Ring Seal Fittings


Metric Bolt and Cap Screw Torque Values


Unified Inch Bolt and Cap Screw Torque Values


Glossary of Terms


Group 15: Fuel and Lubricants


Diesel Fuel


Handling and Storing Diesel Fuel


Lubricity of Diesel Fuel


Testing Diesel Fuel


BioDiesel Fuel


Do Not Use Galvanized Containers


Fill Fuel Tank


Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III


Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV


Oil Filters


Diesel Engine Coolant (engine with wet sleeve cylinder liners)


Operating in Warm Temperature Climates


Testing Diesel Engine Coolant


Transmission and Hydraulic Oil


Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER


Use Correct Transmission/Hydraulic Filter Element


MFWD Axle Housing and Wheel Hub Oil


Grease


Mixing of Lubricants


Alternative and Synthetic Lubricants


Lubricant Storage


Group 20: Serial Number Locations


Serial Numbers


Product Identification Number


Record Engine Serial Number


Fuel Injection Pump Serial Number


Alternator Serial Number Location


Power Steering Valve Serial Number Location


Starter Serial Number Location


Transaxle Serial Number Location (12x12 PR Transmission)


Record Mechanical Front Wheel Drive (MFWD) Serial Number


Record Front Axle (2-WD) Serial Number


OOS Serial Number


Cab Serial Number


Keep Proof of Ownership


Keep Machines Secure


Group 25: Features and Accessories


Features and Accessories


Section 20: Engine Repair


Group 05: Engine


Service Equipment and Tools


Specifications


John Deere Engine Repair—Use CTM


Remove Engine


Install Engine


Group 30: Cooling System


Special or Essential Tools


Specifications


Torques for Hardware


Clean Grille, Radiator, Charge Air Cooler (CAC), and Fuel Cooler (SyncShuttle)


Clean Front Grille, Radiator, Condenser, Oil Cooler and Fuel Cooler (PowrReverser™)


Remove and Inspect Radiator


Water Pump — Exploded View


Remove Water Pump


Disassemble Water Pump


Assemble Water Pump


Install Water Pump


Inspect Thermostat


Cooling System Deaeration


Check Fan/Alternator Belt Tension


Install Radiator


Replace Thermostat


Section 30: Fuel, Air Intake and Exhaust Systems


Group 05: Fuel System


Special or Essential Tools


Self-Manufactured Tool Template For Front Plate Replacement


Torques For Hardware


Injection Pump, Nozzle and Governor Repair—Use CTM


Remove, Inspect and Install Fuel Tank (OOS)


Remove, Inspect, and Install Fuel Tank (Cab)


Group 10: Air Intake and Exhaust System


Remove, Inspect, and Install Air Cleaner Elements


Check Air Inlet Pipe


Remove Turbocharger


Exhaust Manifold Inspection


Install Turbocharger


Turbocharger Break-In


Turbocharger Repair


Service Exhaust System


Group 15: Speed Control Linkage


Inspect and Repair Speed Control Linkage (OOS)


Inspect and Repair Speed Control Linkage (Cab)


Section 40: Electrical Repair


Group 05: Battery, Starter and Alternator


Starter Repair—Use CTM


Remove and Install Battery(OOS)


Remove and Install Battery (Cab)


Remove and Install Starter


Replace Alternator/Regulator


Group 10: Electrical System Components


Service Equipment and Tools


Other Material


Specifications


Repair Engine Electrical System Components—Use CTM


Replace Air Filter Restriction Sensor


Replace Coolant Temperature Sensor


Replace Engine Speed Sensor


Replace Engine Oil Pressure Sensor


Replace Key Switch (OOS)


Replace Key Switch (CAB)


Replace Light Switch


Replace Beacon Lamp Switch (CAB)


Replace Beacon Lamp Switch (OOS)


Replace Turn Signal Switch (CAB)


Replace Turn Signal Switch (OOS)


Replace Wiper Control Switch


Remove And Install Wiper Motor


Remove and Replace EH Directional Reverser Lever (If Equipped)


Replace Instrument Cluster


Replace Instrument Panel (CAB)


Replace Instrument Panel (OOS)


Replace Starter Relay


Replace Rear PTO ON/OFF Switch (PR Transmission™)


Replace Clutch Pedal Position Sensor (PR Transmission™)


Remove and Install Rear PTO Switch (TSS Transmission)—Cab


Replace Electro-Hydraulic Control (EHC) Unit—Cab (If Equipped)


Replace Clutch Enable Solenoid Valve—PR Transmission


Replace Transmission Reverse Solenoid Valve—PR Transmission


Replace Transmission Forward Solenoid Valve—PR Transmission


Replace Park Pawl Switch


Replace Seat Switch (Cab)


Replace Seat Switch (OOS)


Replace Neutral Start Switch


Replace MFWD Switch


Replace 7 Pin Connector


Replace Horn


Replace Fuel Level Sender (OOS)


Replace Fuel Level Sender (Cab)


Group 15: Wiring Harness


Special or Essential Tools


Service Parts Kits


Remove Connector Body from Blade Terminals


Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector


Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact


Replace Battery Positive Cable (OOS)


Replace Battery Positive Cable (Cab)


Replace Engine Power Cable


Engine Power Cable (OOS)


Replace Hood Wiring Harness


Replace Engine Wiring Harness (OOS)


Replace Engine Wiring Harness (Cab)


Replace Front Windshield Wiper Harness (Cab)


Replace Roof Harness—Cab


Replace Console Wiring Harness (9x3 TSS Transmission)


Replace Console Wiring Harness (9x3 TSS Transmission)— OOS


Replace Console Wiring Harness—Cab (12x12 PR Transmission™)


Replace Console Wiring Harness—OOS (12x12 PR Transmission™)


Replace Rear Wiring Harness (9x3 TSS Transmission)


Replace Rear Wiring Harness (12x12 PR Transmission™)


Replace Rear Wiring Harness—OOS (12x12 PR Transmission™)


Replace Transmission Wiring Harness—Cab (12x12 PR Transmission™)


Replace 7 Pin Connector Wiring Harness


Section 50: Power Train Repair (12x12 PR Transmission)


Group 05: Clutch Housing


John Deere Transmission Repair — Use CTM


Specifications


Separate Engine from Clutch Housing (PR)


Install Engine to Clutch Housing (PR)

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