Audi Q2 Workshop Repair Service Manual 2016-Present PDF Download - MAUDIQ2OPEK.zip

Full workshop and repair manual, complete with Electrical Wiring Diagrams, covering the Audi Q2 SUV from 2016 onward. It contains every technical detail needed to service, troubleshoot, fix, and rebuild the vehicle to the standard of a trained technician.

The Audi Q2 crossover SUV workshop service repair manual, covering every model from 2016 to the present, contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:

Total Pages: 9,302 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

Audi Q2 Workshop Service Manual 2016-present.pdf

MAIN SECTIONS

3-cylinder direct injection engine (1.0 ltr. 4-valve TFSI EA211) - Audi Q2 2016 ....5

4-cylinder TDI engine, 1.6 ltr.; 2.0 ltr. 4-valve common rail (EA 288 Gen. I) - Audi Q2 2016 Audi Q3 2019 ....106

4-cylinder direct injection engine (1.4 ltr. 4-valve TFSI EA211) - Q2 2016 Q2 China 2019 Q2 2019 Q3 China 2019 ....305

4-cylinder direct injection engine (1.5 ltr. 4-valve TFSI EA211 evo) - A1 Sportback 2018 , A3 2013 , Q2 2016 , Q3 2019 ....665

4-cylinder direct injection engine (2.0 ltr. 4-valve TFSI, EA 888 Gen. III) - Audi Q2 2016 ....1104

4-cylinder direct injection engine (2.0 ltr. 4-valve TFSI, EA 888 Gen. III, B cycle) - Audi Q2 2016 ....1260

6-speed dual clutch gearbox 0D9 - Audi A1 Sportback 2018 , Audi A3 2013 , Audi Q2 2016 , Audi Q3 2019 , Audi TT 2015 ....1365

6-speed dual clutch gearbox 0D9 - Audi Q2 2016 ....1508

6-speed manual gearbox 02Q, 0FB, 0BB - Audi A3 2013 , Audi Q2 2016 , Audi Q3 2019 ....1601

6-speed manual gearbox 02S - Audi Q2 2016 ....1755

7-speed dual clutch gearbox 0CW - Audi Q2 2016 , Audi Q2 China 2019 ....1853

7-speed dual clutch gearbox 0GC - Audi A3 2013 , Audi Q2 2016 , Audi Q3 2019 , Audi TT 2015 ....1917

Air conditioner with refrigerant R134a - Audi Models....2069

Air conditioners with refrigerant R1234yf - General information - Audi models....2442

Auxiliary and supplementary heater - Audi A3 2013 , Audi A3 Limousine 2014 , Audi A3 Limousine China 2014 , Audi A3 Sportback 2013 , Audi A3 Sportback China 2014 , Audi Q2 2016 , Audi Q3 2019 ....2718

Body Repairs - Audi Q2 2016 ....2817

Brake system - Audi Q2 2016 ....3121

Communication - Audi Q2 2016 ....3250

Electrical Equipment General Information - Audi Models....3323

Electrical system - Audi Q2 2016 , Audi Q2 China 2019 ....3505

Electrical system; General information - Audi Models....3733

Fitting instructions, retrofitting key-operated switch to deactivate airbag on front passenger side - Audi Models....3907

69 Passenger protection....3911

1 Overview of retrofitting options....3911

2 Notes and overview of components....3912

2.1 General information....3912

2.2 Overview of components....3913

2.2.1 Notes on overview of components....3913

2.2.2 Audi A3 1997 from week 27/1999 onwards....3913

2.2.3 Audi A3 2004 (including Audi A3 Sportback)....3913

2.2.4 Audi A4 1995 from chassis no. 8DXA 200 001 onwards....3914

2.2.5 Audi A4 2001 up to week35/2004 (including Audi S4)....3914

2.2.6 Audi A4 2001 from week36/2004 onwards (including Audi S4)....3915

2.2.7 Audi A6 1998 from week 36/1998 onwards (including Audi Allroad, except vehicles with V8 engine)....3915

2.2.8 Audi A6 2005....3916

3 Deactivating/activating airbag on front passenger side (Audi A2 2001)....3918

4 Retrofitting key-operated switch (Audi A3 1997 from week 27/1999 onwards)....3919

4.1 Removing glove box....3919

4.2 Installing key-operated switch....3920

4.3 Installing new glove box....3921

4.4 Installing warning lamp for airbag deactivated on front passenger side....3922

4.4.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side....3922

4.4.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side....3923

5 Retrofitting key-operated switch (Audi A3 2004 including Audi A3 Sportback and Audi A3 Cabriolet 2008 )....3924

5.1 Removing and installing glove box....3924

5.2 Converting glove box....3926

5.3 Routing and securing glove box wiring harness....3927

5.4 Installing key-operated switch....3927

5.5 Installing warning lamp for airbag deactivated on front passenger side....3928

5.5.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side....3928

5.5.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side (up to approx. week 22/2004)....3929

5.5.3 Installing warning lamp for airbag deactivated on front passenger side -K145- (from approx. week23/2004 onwards)....3930

6 Retrofitting key-operated switch (Audi A4 1995 from chassis no. 8DXA 200 001 onwards)....3934

6.1 Removing glove box....3935

6.2 Converting glove box....3936

6.3 Installing key-operated switch....3936

6.4 Installing glove box....3936

6.5 Installing warning lamp for airbag deactivated on front passenger side....3938

6.5.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side....3938

6.5.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side....3938

7 Retrofitting key-operated switch (Audi A4 2001 up to week35/2004 including Audi S4 and Audi S4 Cabriolet)....3940

7.1 Removing glove box....3940

7.2 Converting glove box....3942

7.3 Installing key-operated switch....3942

7.4 Retrofitting wiring harness....3943

7.5 Installing glove box....3943

7.6 Installing warning lamp for airbag deactivated on front passenger side....3944

7.6.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side (up to approx. week 44/2003)....3944

7.6.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side (up to approx. week 44/2003)....3946

7.6.3 Installing warning lamp for airbag deactivated on front passenger side -K145- (from approx. week45/2003 onwards)....3947

8 Retrofitting key-operated switch (Audi A4 2001 from week 36/2004 onwards including Audi S4 and Audi S4 Cabriolet)....3950

8.1 Removing glove box....3950

8.2 Converting glove box....3952

8.3 Installing key-operated switch....3952

8.4 Retrofitting wiring harness....3952

8.5 Installing glove box....3952

8.6 Installing warning lamp for airbag deactivated on front passenger side....3954

8.6.1 Installing warning lamp for airbag deactivated on front passenger side -K145-....3954

9 Retrofitting wiring harnesses 8E1970XXX (Audi A4 2001)....3956

9.1 Notes on and preparation for retrofitting wiring harnesses (8E1970XXX)....3956

9.2 Routing wiring harnesses (8E1970XXX)....3957

9.3 Connecting wiring harnesses 8E1970XXX to multi-pin connector for airbag control unit -J234-....3961

9.4 Assembly work, coding airbag control unit -J234- and interrogating fault memories of control units....3966

10 Retrofitting key-operated switch (Audi A4 Cabriolet 2003 )....3968

11 Retrofitting key-operated switch (Audi A6 1998 from week 36/1998 onwards including Audi Allroad, except vehicles with V8 engine)....3969

11.1 Removing glove box....3970

11.2 Converting glove box....3970

11.3 Installing key-operated switch....3971

11.4 Installing glove box....3971

11.5 Installing warning lamp for airbag deactivated on front passenger side....3973

11.5.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side....3973

11.5.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side....3973

12 Retrofitting key-operated switch (Audi A6 2005)....3975

12.1 Removing glove box....3975

12.2 Converting glove box....3977

12.3 Installing glove box....3979

12.4 Installing warning lamp for airbag deactivated on front passenger side....3980

12.4.1 Removing centre vent trim panel without warning lamp for airbag deactivated on front passenger side....3980

12.4.2 Installing centre vent trim panel with warning lamp for airbag deactivated on front passenger side....3982

13 Retrofitting key-operated switch (Audi A8 1994 , gradual introduction from approx. week 41/1998 onwards, with front and side or front and curtain airbag)....3984

13.1 Removing glove box....3984

13.2 Converting glove box....3985

13.3 Installing key-operated switch....3986

13.4 Installing glove box....3987

13.5 Installing warning lamp for airbag deactivated on front passenger side....3988

13.5.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side....3988

13.5.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side....3989

14 Retrofitting key-operated switch (Audi A8 2003 )....3990

14.1 Removing glove box....3990

14.2 Converting glove box....3993

14.3 Installing key-operated switch....3993

14.4 Installing glove box....3993

14.5 Installing warning lamp for airbag deactivated on front passenger side....3994

14.5.1 Removing trim panel with switch module (right-side) without warning lamp for airbag deactivated on front passenger side....3994

14.6 Installing trim panel with switch module (right-side) with warning lamp for airbag deactivated on front passenger side....3995

15 Retrofitting key-operated switch (Audi TT 1999, Coup/Roadster)....3996

16 Coding airbag control unit -J234-....3997

17 Adapting airbag control unit -J234- (Audi A6 2005)....3998

Fitting instructions- radio communication systems....3999

Fluid Capacity Tables - All Audi 2017 ....4053

Fuel supply system - Audi Q2 2016 , Audi Q2 China 2019 ....4080

General InformationBody Repairs, General Body Repairs - Audi Models....4186

1 General notes....4192

1.1 Diagnosis of accident vehicles....4192

1.2 General notes on body repairs....4192

1.3 Condition in which body and/or individual parts must be delivered to paintshop....4192

1.4 Straightening....4192

1.5 Separating cuts....4193

1.6 Body sub-parts and part sections....4193

1.7 Original joint....4193

1.8 Galvanised body parts....4193

1.9 Removing remaining material....4193

1.10 New parts....4193

1.11 Replacement parts....4194

2 Safety notes....4195

2.1 Removing components....4195

2.2 Battery, welding operations....4195

2.3 Electronic control units....4195

2.4 Procedure for electronic control units following accident repairs....4195

2.5 Paintwork, glass, upholstery, trim panels....4195

2.6 Fuel tank and fuel pipes....4195

2.7 Air conditioner....4196

2.8 Airbag system....4196

2.9 Checking seat belts....4197

2.10 Working on vehicles with belt tensioners....4197

2.11 Cutting, straightening and/or dent removal work on vehicles with airbag....4198

2.12 Removing seats with side airbag....4198

3 Anti-corrosion measures....4199

3.1 Anti-corrosion protection....4199

3.2 Long-term body protection....4199

3.3 Notes on warranty....4199

3.4 Electrolytic galvanisation....4199

3.5 Hot-dip galvanisation....4200

4 Notes on disposal....4201

4.1 Active environmental protection at the factory....4201

4.2 Recycling means:....4201

4.3 The basic rules for environmental protection are:....4201

4.4 Recycling....4201

4.5 Plastics....4202

4.6 Disposal....4203

4.7 Airbag....4204

4.8 Protection against contact corrosion....4205

5 Expanded foam inserts....4206

6 Explanation of symbols....4207

6.1 Symbols for welding operations....4207

6.2 Symbols for work procedures....4207

6.3 Cavity sealing....4208

7 Body - Bonded joints....4209

8 Sheet steel repairs....4212

8.1 Extra-high-strength body panels....4212

8.2 Galvanised body parts....4213

8.3 Joining techniques....4214

8.4 Joining techniques....4215

9 Plastic repair techniques....4217

9.1 Plastic repair set....4217

9.2 Repairing dents....4218

9.3 Repairing scratches....4220

9.4 Repairing cracks and tears (up to a length of 100 mm)....4221

9.5 Repairing holes (up to 30 mm diameter)....4222

9.6 Plastic repairs (glass fibre materials)....4223

10 Glass repairs....4226

10.1 Repairing windscreens....4226

10.2 Requirements....4226

10.3 Special tools....4227

10.4 Description of repair work....4228

11 Aluminium ....4231

11.1 Aluminium repairs....4231

11.2 Surface treatment....4231

11.3 Removing dents....4231

12 The Audi Space Frame concept....4233

13 Contact corrosion....4234

14 Threads....4235

15 Studs....4236

16 Paintwork....4237

17 Replacement parts....4238

18 Safety notes....4239

19 Surface treatment....4240

20 Cutting....4241

21 Removing dents....4242

22 Re-forming....4243

23 Temperature monitoring during heating....4244

24 Flanging....4245

25 Welding repairs....4246

26 Extruded section....4247

27 Sheet metal panel....4248

28 Plug welding....4249

29 Welding aluminium....4250

30 Checking weld seams and aluminium node castings....4251

31 Laser weld seam....4252

32 Overview of rivets and tools....4253

33 Riveting repairs....4254

34 Clinching....4255

35 Solid rivet....4256

36 Pop rivet....4257

37 Fitting solid rivets....4258

38 Fitting punch rivets....4259

39 Fitting pop rivets....4260

40 Incorrect riveting....4261

41 Joddling....4263

42 Placing additional thickness of same material behind joint....4264

43 Filling separating cuts....4265

44 Bonded joint....4266

45 Inaccessible rivets....4268

46 Explanation of symbols....4269

47 Explanation of symbols for riveting operations....4270

48 Explanation of symbols....4271

49 Cavity sealing....4272

General body repairs, exterior - Audi Q2 2016 , Audi Q2 China 2019 ....4273

General body repairs, interior - Audi Q2 2016 , Audi Q2 China 2019 ....4542

Heating, air conditioning - Audi A3 2013 , Audi A3 Cabriolet 2015 , Audi A3 Limousine 2014 , Audi A3 Limousine China 2014 , Audi A3 Sportback 2013 , Audi A3 Sportback China 2014 , Audi Q2 2016 , Audi Q2 China 2019 ....4781

Heating, air conditioning - Audi A3 2013 , Audi A3 Cabriolet 2015 , Audi A3 Limousine 2014 , Audi A3 Limousine China 2014 , Audi A3 Sportback 2013 , Audi A3 Sportback China 2014 , Audi Q2 2016 , Audi Q2 China 2019 ....5159

Maintenance - Audi Q2 2016 ....5537

Maintenance Intervals - All 2000 ....5661

Radio Installation Instructions - Audi Models....5903

Rear final drive 0CQ, 0CR, 0BR - Audi A3 2013 , Audi A3 Cabriolet 2015 , Audi A3 Sportback 2013 , Audi Q2 2016 , Audi Q3 2019 , Audi Q3 China 2019 , Audi TT 2015 , Audi TT Coup 2015 , Audi TT Roadster 2015 ....5952

Refrigerant R134a Servicing - Audi Models....6037

Running gear, axles, steering - Audi Q2 2016 , Audi Q2 China 2019 ....6446

Servicing 3-cylinder engine, 1.0 ltr. 4-valve TFSI (EA211) - Audi A3 2013 , Audi Q2 2016 ....6724

Servicing 4-cyl. engine, 2.0 ltr. 4-valve TFSI (EA 888, Gen. III) - A1 2011 , A3 2013 , A3 Limousine China 2014 , Q2 2016 , Q3 2012 , Q3 2019 , Q3 China 2013 , Q3 China 2019 , TT 2015 ....6942

Servicing 4-cyl. engine, 2.0 ltr. 4-valve TFSI (EA 888, Gen. III, B cycle) - A1 Sportback 2018 , A3 2013 , A3 Sportback China 2014 , Q2 2016 , Q3 2019 , Q3 China 2019 , TT 2015 ....7250

Servicing 4-cylinder TDI engine, common rail (EA 288 Gen. I) - Audi Q2 2016 , Audi Q3 2019 ....7527

Servicing 4-cylinder engine, 2.0 ltr. 4-valve TFSI (EA 888, Gen. III) - A1 2011 , A3 2013 , A3 Limousine China 2014 , Q2 2016 , Q3 2012 , Q3 2019 , Q3 China 2013 , Q3 China 2019 , TT 2015 ....7820

Servicing 4-cylinder engine, 2.0 ltr. 4-valve TFSI (EA888, Gen. III, B cycle) - A1 Sportback 2018 , A3 2013 , A3 Sportback China 2014 , Q2 2016 , Q3 2019 , Q3 China 2019 , TT 2015 ....8128

Servicing 6-speed manual gearbox 02Q, 0BB, 0FB - Audi A3 2013 , Audi Q2 2016 , Audi Q3 2012 , Audi Q3 2019 , Audi Q3 China 2013 , Audi TT 2015 ....8405

Servicing 6-speed manual gearbox 02S - Audi A1 Sportback 2018 , Audi A3 2013 , Audi Q2 2016 , Audi TT 2015 ....8583

Servicing 7-speed dual clutch gearbox 0CW - Audi A1 Sportback 2018 , Audi A3 2013 , Audi A3 Limousine China 2014 , Audi A3 Sportback China 2014 , Audi Q2 2016 , Audi Q2 China 2019 , Audi TT 2015 ....8718

Servicing 7-speed dual clutch gearbox 0CW - Audi A1 Sportback 2018 , Audi A3 2013 , Audi A3 Limousine China 2014 , Audi A3 Sportback China 2014 , Audi Q2 2016 , Audi Q2 China 2019 Audi TT 2015 ....8801

Specifications for testing the braking force (accordingto German legislation) - Audi models....8884

Technical data for engines - Audi Q2 2016 ....8890

Towing Guide - Audi models....8896

Trailer Operation Guide - Audi models....8963

Using the Evaporative Emissions Tester - Audi 2014 ....9022

Wheel & Tire General Information - Audi Models....9043

Wheel_Tyre Guide - Audi Q2 2016 ....9184

Wheels and tyres - Audi Models....9217

44 Wheels, tyres, vehicle geometry....9223

1 Fitting wheels / tyres / tyre pressure monitor....9223

1.1 General information on wheels and tyres....9223

1.2 Exploded view of components for light alloy wheels....9223

1.3 Exploded view of components for PAX run-flat tyres....9225

1.4 Instructions for changing/fitting wheels....9226

1.5 Tightening torques for wheel bolts....9231

1.6 Removing and fitting run-flat tyres....9232

1.7 Safety notes for run-flat tyres....9232

1.8 Conditions for fitting run-flat tyres....9232

1.9 Unseating run-flat tyres....9234

1.10 Removing run-flat tyres....9234

1.11 Fitting run-flat tyres....9236

1.12 Exploded view of tyre pressure monitor....9237

1.13 Changing a tyre....9239

1.14 Removing and installing metal valve body....9240

1.15 Wheel electronics (TPM) - Beru system ....9242

1.16 Wheel electronics (TPM) - Siemens system....9243

2 Tyre requirements and tyre maintenance....9244

2.1 Introduction....9244

2.2 Requirements to be met by tyres....9245

2.3 Factors influencing the service life of a tyre....9245

2.4 Tyre pressure (maintenance)....9246

2.5 Driving style....9247

2.6 Measuring tread depth....9248

2.7 Useful information regarding tyres....9249

2.8 Identification markings on the tyre sidewall....9249

2.9 Designations on sidewall of tyres with run-flat system (PAX)....9250

2.10 Speed rating / maximum speed....9251