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John Deere 5215F 5315F 5515F 5615F 5215V 5315V 5515V 5615V Tractor Workshop Repair Service Manual PDF TM4861 - MJODTM4861.zip

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An all-in-one technical guide, complete with electrical wiring schematics, covering John Deere 5215F, 5315F, 5515F, 5615F, 5215V, 5315V, 5515V and 5615V Tractors. It delivers every bit of workshop detail needed to service, troubleshoot, and overhaul these machines to pro-level standards (Diagnosis, Operation, Testing, Repair, Servicing, Troubleshooting).


Inside the John Deere 5215F/V, 5315F/V, 5515F/V and 5615F/V Tractor (European Model) workshop technical service manual, you'll find:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


John Deere Tractors 5215F, 5315F, 5515F, 5615F, 5215V, 5315V, 5515V, 5615V Diagnostic and Repair Service Manual (TM4861)


tm4861 - John Deere 5215F/V, 5315F/V, 5515F/V and 5615F/V Tractors (European Version) Diagnostic and Repair Technical Manual.pdf


tm4861 - John Deere 5215F/V, 5315F/V, 5515F/V and 5615F/V Tractors (European Version) Diagnostic and Repair Technical Manual.epub


Total Pages: 3,058 pages


File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality) & EPUB/MOBI/AZW for Kindle/iPad/iPhone/Android.


Language: English


MAIN SECIONS


Foreword


Edition


Safety


Safety Measures


General Information


Specifications


Tune-Up


Predelivery Inspection


Engine - Repair


Remove and Install Engine Components


Fuel and Air Intake Systems - Repair


Speed Control Linkage


Fuel System


Air Intake System


Electrical System - Repair


Battery, Starting Motor and Alternator


Switches and Sensors


Transmission - Repair


Remove and Install Power Train Components


Clutch


Hi-Lo System (24/24-Speed Transmission)


Transmission


24/12-Speed Transmission - Repair


Removal and Installation of 24/12-Speed Transmission Components


Clutch - 24/12-Speed Transmission


El.-Hydr. High/Low/Reverse Clutch (24/12-Speed Transmission)


Drive Systems - Repair


Remove and Install Components


Front-Wheel Drive Clutch - Transmission


Differential


Final Drives


Power Take-Off


Housing Sensors Assembly


Steering and Brake Systems - Repair


Steering System


Brake System


Hydraulic System - Repair


Hydraulic Pump and Filter


Hitch


Three-Point Hitch


Selective Control Valves


Miscellaneous - Repair


Remove and Install Components


Front Axle


Front and Rear Wheels


Trailer Mounting and Swinging Drawbar


Fenders


Operator`s Cab and Open Operator`s Station - Repair


Remove and Install Operator`s Cab/Open Operator`s Station


Controls and Instruments


Air-Conditioning System


Heating System


Operator`s Cab


Open Operator`s Station


Operator`s Seat and Support


Diagnostic Trouble Codes


Electro-Hydraulic Management


Electronic Hitch Sensing


Observable Symptoms


Fuel and Air Intake System


Electrical System


Power Train


PowrReverser Transmission


Steering and Brakes


Front-Wheel Drive


Engine - Operation and Tests


Operational Check-Out


Tests and Adjustments


Fuel, Air Intake and Cooling Systems


Tests and Adjustments


Theory of Operation


Electrical System - Operation and Tests


SE01 - Motor Starting and Charging System


SE02 - Instrument Panel


SE03 - Horn


SE06 - Lighting System


SE07 - Work Lights


SE09 - Radio, Dome and Console Light


SE10 - Fan and Air-Conditioning System


SE11 - Wiper and Washer System


SE13 - Beacon Light


SE14 - Power Outlet


SE15A - Electronic Hitch Sensing (EHS)


SE15B - Electronic Hitch Sensing (EHS II)


SE16A - Hazard Warning and Turn Signal Lights


SE16B - PTO System


SE16C - Front-Wheel Drive, Differential Lock and Braking System


SE21 - Flow Divider Valve


SE26A - Electro-Hydraulic Management (EHM)


SE26B- Electro-Hydraulic Management (EHM II)


SE27 - Electro-Hydraulic Hi-Lo


Component Information - Connectors


Component Information - Wiring Harnesses


Component Information - Electrical Parts


Component Information - Ground Connection


Wiring Diagrams


Electronic Control Units


Operation and General Information on Diagnostics


EHM-Electrohydraulic Management


EHS-Electronic Hitch Sensing


Power Train - Operation and Tests


Component Location


Theory of Operation


Diagnostics, Tests and Adjustments


24/12-Speed Transmission - Operation and Tests


Component Location


Theory of Operation


Diagnostics, Tests and Adjustments


Steering and Brake Systems - Operation and Tests


Component Location


Theory of Operation


Diagnostics, Tests and Adjustments


Hydraulic System - Operation and Tests


Component Location


Theory of Operation


Diagnostics


Tests


Adjustments


Hydraulic System Schematics


Miscellaneous


Operational Checks


Air-Conditioning System - Operation and Tests


Component Location


Theory of Operation


Diagnostics, Tests and Adjustments


Special Tools


Special Tools (Dealer-Fabricated)


Special Tools and Test Equipment


tm4861 - 5215F/V, 5315F/V,5515F/V and 5615F/V Tractors -: (European Version)


Table of Contents


Foreword


Edition


Section 05: Safety


Group 05: Safety Measures


Recognize Safety Information


Understand Signal Words


Follow Safety Instructions


Prepare for Emergencies


Wear Protective Clothing


Protect Against Noise


Handle Fuel Safely—Avoid Fires


Fire Prevention


In Case of Fire


Avoid Static Electricity Risk When Refueling


Use Foldable ROPS and Seat Belt Properly


Stay Clear of Rotating Drivelines


Use Steps and Handholds Correctly


Read Operator’s Manuals for ISOBUS Controllers


Use Seat Belt Properly


Vibration


Operating the Tractor Safely


Avoid Backover Accidents


Limited Use in Forestry Operation


Operating the Loader Tractor Safely


Passenger Seat


Use Safety Lights and Devices


Use Caution On Slopes and Uneven Terrain


Freeing a Mired Machine


Avoid Contact with Agricultural Chemicals


Handle Agricultural Chemicals Safely


Handling Batteries Safely


Avoid Heating Near Pressurized Fluid Lines


Remove Paint Before Welding or Heating


Handle Electronic Components and Brackets Safely


Practice Safe Maintenance


Clean Exhaust Filter Safely


Work In Ventilated Area


Support Machine Properly


Prevent Machine Runaway


Park Machine Safely


Transport Tractor Safely


Service Cooling System Safely


Service Accumulator Systems Safely


Service Front-Wheel Drive Tractor Safely


Tightening Wheel Retaining Bolts/Nuts


Avoid High-Pressure Fluids


Do Not Open High-Pressure Fuel System


Store Attachments Safely


Decommissioning: Proper Recycling and Disposal of Fluids and Components


“Important” - Information


”Note” Information


Section 10: General Information


Group 05: Specifications


Summary of References — Specifications


Engine


Transmission


Front-Wheel Drive Clutch


Hydraulic System


Electrical System


Capacities


Sound Level


Fuel System


Brakes


Three-Point Hitch


Loads and Weights


Towable Loads


Shipping Weights


Axle Load Limits and Maximum Permissible Weights, F-Type Tractors


Axle Load Limits and Maximum Permissible Weights, V-Type Tractors


Load Capacity Of Tires


Load Capacity of Tires With Front Loader


Observe Rear Wheel Tread Width Limitations


Metric Bolt and Screw Torque Values


Unified Inch Bolt and Screw Torque Values


Diesel Fuel


Handling and Storing Diesel Fuel


Do Not Use Galvanized Containers


Fill Fuel Tank


Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III


Diesel Engine Oil — Tier 2 and Stage II


Transmission and Hydraulic Oil


Front-Wheel Drive Axle Oil


Grease


Oil Filters


Lubricant Storage


Mixing of Lubricants


Diesel Engine Coolant


Operating in Warm Temperature Climates


Alternative and Synthetic Lubricants


Serial Number Plates


Product Identification Number Location


Engine Serial Number


Fuel Injection Pump Serial Number Location


Alternator Serial Number Location


Power Steering Valve Serial Number Location


Air-Conditioning Compressor Serial Number Location


Transmission Serial Number Location


Front Axle (2WD) Serial Number Location


Front-Wheel Drive Serial Number


Group 10: Tune-Up


Summary of References - Tune-Up


Using High-Pressure Washers


Preliminary engine test


Clean Radiator and Oil Cooler


Cleaning Air Conditioning System Condenser (If Equipped)


Check Hoses and Hose Clamps


Clean Engine Crankcase Vent Tube


Cleaning the Dust Unloading Valve


Engine Air Filter


Cleaning the Primary Filter Element


Cleaning a Dusty Element


Secondary (Safety) Element


Cleaning Cab Air Filters


Check Belt Wear and Tension


Check Engine Oil Level


Check Coolant Level


Check Transmission/Hydraulic System Oil Level


Checking the Fuel Filter


Bleeding Fuel System


Adjust Throttle Friction


Starting Motor


Battery - Checking Specific Gravity


Check Neutral Start System


Check Setting of Head Lights and Work Lights


Check Lights


Final Engine Check


Tractor Operation Check


Group 15: Predelivery Inspection


Predelivery Inspection


Section 20: Engine — Repair


Group 00: Remove and Install Engine Components


Summary of References — Remove and Install Engine Components


Engine Repair


Essential Tools


Specifications


Remove Engine


Install Engine


Water Pump Repair


Remove and Inspect Radiator


Install Radiator


Remove and Install Oil Cooler


Replace Thermostat


Section 30: Fuel and Air Intake Systems — Repair


Group 05: Speed Control Linkage


Summary of References — Speed Control Linkage


Remove and Install Speed Control Linkage for Tractors up to Serial. No. 208300


Inspect and Repair Speed Control Linkage for Tractors up to Serial. No. 208300


Adjust Engine Idle Speed for Tractors up to Serial. No. 208300


Adjust Throttle Lever for Tractors up to Serial. No. 208300


Adjust Hand Throttle Lever and Accelerator Pedal for Tractors from Serial. No. 208301


Recondition Hand Throttle Lever and Accelerator Pedal for Tractors from Serial. No. 208301


Group 10: Fuel System


Summary of References — Fuel System

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