John Deere 459, 459S, 559, 559S Round Baler Workshop Repair Service Manual (TM121119) PDF - MJODTM121119.zip
John Deere 459s, 559s Silage Special; 459, 559 Round Balers Complete Workshop Service Manual (TM121119)
TM121119 – John Deere 459s, 559s Silage Special; 459, 559 Round Balers Complete Workshop Service Manual (Diagnostics, Operation, Tests, and Repair Service).PDF
Complete Diagnostics and Repair Technical manual with Electrical Wiring Diagrams for John Deere Silage Special Models 459s, 559s; Round Balers Models 559, 559, with all the shop information to maintain, diagnose, repair, rebuild like professional mechanics.
John Deere 459s, 559s Silage Special & 459, 559 Round Balers workshop Diagnosis & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 1,505 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
General
Safety
Specifications
General Information
Lubricants
Drive Train
General Information
Diagnosing Malfunctions
Drive Train Protection
PTO Driveline
Remove and Install Gear Case
Gear Case Repair
Roll Drives
Rolls
Miscellaneous
Hydraulics
General Information
Diagnosing Malfunctions
Operation and Tests
Tensioning Valve Repair
Gate Lock Valve Repair
Cylinder Repair
Optional Hydraulic Bale Ramp Repair
Twine Mechanism-Electric
General Information
Diagnosing Malfunctions
Twine Wrap System Adjustments
Twine Wrap System Repair
COVEREDGE Net Wrap System (If Equipped)
General Information
Diagnosing Malfunctions
Net Wrap Repair
Electrical System
General Information
Common Electrical Tests and Checks
Diagnosing Malfunctions-BALETRAK Pro System
Tests and Adjustments-BALETRAK Pro System
Electrical Diagrams-BALETRAK Pro System
BALETRAK Pro Monitor-Controller Operations
Repair-BALETRAK Pro System
Connector Repair
Pickup
General Information
Diagnosing Malfunctions
Regular Pickup Repair
MEGAWIDE PLUS Pickup Repair
Miscellaneous
Miscellaneous
Wheel Repair
Gate Repair
Tension Arm Repair
Tongue Repair
Belt Repair
Main Frame Repair
Dealer Fabricated Tools
Dealer Fabricated Tools
tm121119 - 459, 459 Silage Special, 559, and 559 Silage Special Round Balers
Table of Contents
Foreword
Section 10: General
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Park Machine Safely
Operate Baler Safely
Protect Bystanders
Service Machine Safely—459, 459S, 559, 559S
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Avoid High-Pressure Fluids
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Service Tires Safely
Practice Safe Maintenance
Use Proper Tools
Construct Dealer-Made Tools Safely
Dispose of Waste Properly
Precautions for Welding
Protect Against High Pressure Spray
Live With Safety
Group 10: Specifications
Machine Specifications—459, 459 Silage Special, 559, and 559 Silage Special
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Service Recommendations For 37° Flare and 30° Cone Seat Connectors
Group 15: General Information
Machine Description—459, 459 Silage Special, 559, and 559 Silage Special
Group 20: Lubricants
Grease
Gear Case Oil
Alternative and Synthetic Lubricants
Mixing of Lubricants
Lubricant Storage
Perform Lubrication and Maintenance
Section 20: Drive Train
Group 05: General Information
Drive Train Operation
Operating RPM
Group 10: Diagnosing Malfunctions
PTO Driveline Difficulties
Slip Clutch Alert Feature (If Equipped)
Slip Clutch Difficulties (If Equipped)
Gear Case Difficulties
Drive Chain Difficulties
Group 15: Drive Train Protection
Service Parts Kits
Specifications
Turn Slip Clutch Alert System On/Off
Replace PTO Slip Clutch Alert Sensor
Replace Pickup Slip Clutch Alert Sensor
Adjust PTO and Pickup Slip Clutch Alert Sensors (MegaWide™ Plus and MegaTooth™ Pickups)
Check Pickup Slip Clutch Torque (MegaWide™ Plus)
Replace Pickup Slip Clutch
Repair PTO Driveline Hub—Slip Clutch Type
Repair PTO Driveline Slip Clutch (If Equipped)
Adjust PTO Driveline Slip Clutch (If Equipped)
Slipping Seized PTO Driveline Slip Clutch (If Equipped)
Group 20: PTO Driveline
Service Parts Kits
PTO Driveline Exploded View—Slip Clutch Type
Repair PTO Lock-Back Collar Disconnect
Repair PTO Constant Velocity Joint
Group 25: Remove and Install Gear Case
Other Material
Specifications
Remove Gear Case
Install Gear Case
Replace Hex Shaft from Gear Case-to-Sidesheet
Group 27: Gear Case Repair
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Disassemble Gear Case
Gear Case Exploded View
Assemble Gear Case
Group 30: Roll Drives
Specifications
Adjust Lower Drive Roll Chain
Adjust Upper Drive Roll Chain
Check Starter Roll Drive Chain
Adjust Starter Roll Drive Chain
Replace Starter Roll Drive Chain
Remove and Install Starter Roll Sprocket
Remove and Install Lower Drive Roll Sprocket
Check Upper Drive Roll Sprocket Alignment
Group 35: Rolls
Service Equipment and Tools
Other Material
Specifications
Diagram of Rolls and Belt Routing—459 and 559
Diagram of Rolls and Belt Routing—459S and 559S
Remove and Install Starter Roll
Remove and Install Belt Staggering Roll
Remove and Install Cleaning Auger Roll 459S and 559S
Checking and Adjusting Clearance Between Cleaning Auger and Staggered Belt Roll
Remove and Install Front Idler Roll
Remove and Install Take-Up Arm Roll
Remove and Install Top Idler Roll
Remove and Install Auxiliary Take-Up Roll
Remove and Install Upper Rear Gate Roll
Remove and Install Lower Rear Gate Roll—without CoverEdge™ Net Wrap
Remove and Install Lower Rear Gate Roll—with CoverEdge™ Net Wrap
Remove and Install Lower Front Gate Roll
Remove and Install Rear Roll of Tension Arm
Remove and Install Center and Front Rolls of Tension Arm
Replace Tension Arm Roll Shaft
Replace Stationary Shaft Roll Bearings
Remove and Install Lower Drive Roll
Remove and Install Left-Hand Side Lower Drive Roll Bearing
Remove and Install Right-Hand Side Lower Drive Roll Bearing
Remove Upper Drive Roll
Install Upper Drive Roll
Install Upper Drive Roll Bearings
High-Moisture Kit (Silage Baling) Difficulties
Group 40: Miscellaneous
Service Equipment and Tools
Specifications
Adjust Lower Front Gate Roll Scraper
Adjust Starter Roll Scraper (If Equipped)
Adjust Idler Roll Scraper (If Equipped)
Check Belt Tracking
Adjust Belt Tracking without COVEREDGE Net Wrap
Adjust Belt Tracking with COVEREDGE Net Wrap
Section 30: Hydraulics
Group 05: General Information
Hydraulic System Description and Diagram
Tensioning Valve
Non-Adjustable Relief Valve
Pilot-Operated Check Valve
Optional Variable Soft Core Solenoid Valve
Install Inline Orifice Correctly
Group 10: Diagnosing Malfunctions
Diagnosing Hydraulic Malfunctions
Group 15: Operation and Tests
Essential or Recommended Tools
Specifications
Hydraulic System Operation
Low Pressure Relief Valve Test
High-Pressure Relief Valve Test—Field Test
High-Pressure Relief Valve Test—Shop Test
Test Tension/Gate Cylinder for Leakage
Test Hydraulic Twine Arm and Pickup Lift Cylinders for Leakage
Test Take-Up Arm Cylinder
Test Gate Lock Valve for Leakage
Group 20: Tensioning Valve Repair
Remove and Install Tensioning Valve
Disassemble and Inspect Tensioning Valve
Assemble Tensioning Valve
Check Condition of Valve Seat and Poppet
Group 25: Gate Lock Valve Repair
Specifications
Repair Gate Lock Valve
Adjust Gate Lock Valve Interlock Lever (If Equipped)
Group 30: Cylinder Repair
Service Parts Kits
Remove and Install Gate Cylinder
Disassemble and Assemble Tension Arm Cylinder
Disassemble and Assemble Gate Cylinder
Disassemble and Assemble Twine Arm Cylinder
Group 35: Optional Hydraulic Bale Ramp Repair
Repair Hydraulic System for Hydraulic Bale Ramp
Section 40: Twine Mechanism—Electric
Group 05: General Information
Twine Wrap System Description
Understanding Twine Wrap Terms and Settings
Group 10: Diagnosing Malfunctions
Twine Wrap Difficulties
BALETRAK Pro Monitor-Controller Difficulties
Group 15: Twine Wrap System Adjustments
Specifications
Adjust Twine Arm-to-Starter Roll, Cutter Link Support, and Twine Arm Stop
Adjust Twine Cutter-to-Twine Arm
Check and Adjust Twine Cutter Knife
Adjust Twine Cutter Contact Tab
Adjust Clearance Between Cutter Link Support and Twine Arm
Adjust Twine Cutter Tension
Adjust Front Twine Arm
Adjust Twine Indicator Retaining Strap
Set Twine End Wrap Distance
Set Twine Spacing
Group 20: Twine Wrap System Repair
Specifications
Remove and Install Twine Arm Actuator—459 and 459S
Install Twine Arm Actuator, Adapter, and Pivot Assembly—459 and 459S
Remove and Install Twine Arm Actuator—559 and 559S
Install Twine Arm Actuator, Adapter, and Pivot Assembly—559 and 559S
Install Twine Arm Stop—459 and 459S
Install Twine Arm Stop—559 and 559S
Section 50: Net Wrap System (If Equipped)
Group 05: General Information
Other Material
Specifications
System Description
Switch Description
Setting Number of Net Wraps (If Equipped)
Monitor Display for B-Wrap Baling
Correct Feeding Problems
Check and Adjust Net Wrap Pan
Check and Straighten Net Pan Angle
Checking and Adjusting Net Pan Pressure without Leaf Spring
Group 10: Diagnosing Malfunctions
High-Moisture Kit Difficulties—Silage Baling
Net Wrap Difficulties
BALETRAK Pro Monitor-Controller Difficulties
Group 15: Net Wrap Repair
Specifications
Remove and Install Net Wrap Assembly
Repair Cuts on Feed Roll
Remove and Install Upper (Rubber) Feed Roll
Replace Upper Feed Roll Bearings
Remove and Install Lower (Steel) Feed Roll
Check Net Pan Pressure