Caterpillar AP-800D BG-230D Asphalt Paver Workshop Service Repair Manual PDF - MCATAP800D.zip

Full service and repair guides featuring complete electrical schematics for the Caterpillar ASPHALT PAVERS AP-800D and BG-230D, containing every piece of workshop documentation needed to service, troubleshoot, fix, and overhaul these machines.

This Caterpillar ASPHALT PAVERS AP-800D and ASPHALT PAVERS BG-230D workshop service manual contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

KENR3724 - Schematic Caterpillar (AP-800D and Barber Greene BG-230D Asphalt Pavers Hydraulic System)

KENR3725 - Schematic (Caterpillar AP-800D and Barber Greene BG-230D Asphalt Pavers Electrical System)

KENR3723 - Disassembly and Assembly (AP-800D and BG-230D Asphalt Pavers Engine Supplement).pdf

KENR3727 - Specifications (AP-800D and BG-230D Asphalt Pavers Propel System).pdf

KENR3727 - Systems Operation (AP-800D and BG-230D Asphalt Pavers Propel System).pdf

KENR3727 - Testing and Adjusting (AP-800D and BG-230D Asphalt Pavers Propel System).pdf

KENR3728 - Specifications (AP-800D and BG-230D Asphalt Pavers Machine Systems).pdf

KENR3728 - Systems Operation (AP-800D and BG-230D Asphalt Pavers Machine Systems).pdf

KENR3728 - Testing and Adjusting (AP-800D and BG-230D Asphalt Pavers Machine Systems).pdf

KENR3729 - Specifications (AP-800D and BG-230D Asphalt Pavers Conveyor Systems).pdf

KENR3729 - Systems Operation (AP-800D and BG-230D Asphalt Pavers Conveyor Systems).pdf

KENR3729 - Testing and Adjusting (AP-800D and BG-230D Asphalt Pavers Conveyor Systems).pdf

Total Pages: 381 pages

File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)

Manual Type: Disassembly & Assembly, Testing & Adjusting, Specifications, Systems Operation, Electrical Schematic, Troubleshooting...

Language: English

Table of Contents

KENR3723 - Disassembly and Assembly (AP-800D and BG-230D Asphalt Pavers Engine Supplement)................1

Engine - Remove................2

Engine - Install................10

KENR3724 - Schematic Caterpillar (AP-800D and Barber Greene BG-230D Asphalt Pavers Hydraulic System)................18

Collage................18

Main................33

KENR3725 - Schematic (Caterpillar AP-800D and Barber Greene BG-230D Asphalt Pavers Electrical System)................35

Collage................35

Main................50

KENR3727 - Specifications (AP-800D and BG-230D Asphalt Pavers Propel System)................52

Hydraulic Tank................53

Piston Pump (Propel)................56

Hydraulic Oil Filter (Charge Pump)................61

Pump Drive................62

Differential Lock Valve................64

Piston Motor (Propel)................65

Final Drive................66

Final Drive Planetary................67

Bogie................71

Front Wheel Assist................73

Piston Motor (Front Wheel Assist)................76

Front Wheel Drive Manifold................77

KENR3727 - Systems Operation (AP-800D and BG-230D Asphalt Pavers Propel System)................78

General Information................79

Propel Hydraulic System................85

Piston Pump (Propel)................92

Piston Motor (Propel)................102

Final Drive Planetary................105

Front Wheel Assist Hydraulic System................109

Piston Motor (Front Wheel Assist)................111

KENR3727 - Testing and Adjusting (AP-800D and BG-230D Asphalt Pavers Propel System)................123

Hydraulic Oil Contamination - Test................124

Piston Pump Neutral - Test and Adjust................127

Relief Valve (Main) - Test and Adjust................132

Relief Valve (Charge) - Test and Adjust................142

Relief Valve (Front Wheel Assist) - Test and Adjust................147

Wheel Alignment - Check and Adjust................151

KENR3728 - Specifications (AP-800D and BG-230D Asphalt Pavers Machine Systems)................154

Bank Valve (Auger Hoist; Hopper Hoist; Screed Hoist)................155

Hydraulic Cylinder (Auger Hoist)................156

Hydraulic Cylinder (Hopper Hoist)................158

Hydraulic Cylinder (Screed Hoist)................159

Hydraulic Cylinder (Tow Point)................160

Tow Arm................161

Tow Arm Support................162

Push Roller................163

Truck Hitch................165

Solenoid Valve (Truck Hitch)................166

Hydraulic Cylinder (Truck Hitch)................167

Bypass Valve (Hydraulic Oil Cooler)................168

Operator Console................169

Hydraulic Cylinder (Steering)................171

Steering Guide................172

Gear Pump (Vibratory)................173

Piston Pump (Generator) - 23 kW................175

Control Valve (Generator) - 23 kW................176

Piston Motor (Generator) - 23 kW................178

Generator - 23 kW................179

Hydraulic Oil Filter (Return)................180

Engine Mounting................181

Power Actuator (Feeder Gate)................182

KENR3728 - Systems Operation (AP-800D and BG-230D Asphalt Pavers Machine Systems)................183

General Information................184

Auxiliary System................187

Piston Pump (Auxiliary)................190

Bank Valve (Auger Hoist; Hopper Hoist; Screed Hoist)................193

Counterbalance Valve (Screed)................200

Metering Pump (Steering)................203

Tow Point Control................207

Vibratory System................210

Gear Pump (Vibratory)................213

Paver Ventilation System................216

Gear Motor (Ventilation)................218

Generator System................220

Piston Pump (Generator)................224

Control Valve (Generator)................226

Piston Motor (Generator)................228

Generator................229

Truck Hitch System................230

Washdown System................232

KENR3728 - Testing and Adjusting (AP-800D and BG-230D Asphalt Pavers Machine Systems)................234

Machine Preparation for Troubleshooting................235

Visual Inspection................237

Pump Control Valve (Auxiliary) - Test and Adjust................241

Relief Valve (Screed Counterbalance) - Test and Adjust................247

Gear Pump Flow (Vibratory) - Test................249

Relief Valve (Vibratory) - Test and Adjust................255

Piston Pump Flow (Generator) - Test and Adjust................263

Pump Control Valve (Generator) - Test and Adjust................269

Piston Motor Case Drain Flow (Generator) - Test................281

Generator Frequency - Test and Adjust................287

KENR3729 - Specifications (AP-800D and BG-230D Asphalt Pavers Conveyor Systems)................292

Hydraulic Tank................293

Piston Pump (Conveyor)................296

Piston Motor (Auger Conveyor)................300

Piston Motor (Drag Conveyor)................302

Hydraulic Oil Filter (Charge Pump)................304

Footshaft................305

Feeder Drive Shaft (Drag)................307

Conveyor Planetary Drive (Drag)................309

Drag Conveyor................311

Auger Conveyor................312

Conveyor Planetary Drive (Auger)................315

Auger Extension................317

KENR3729 - Systems Operation (AP-800D and BG-230D Asphalt Pavers Conveyor Systems)................318

General Information................319

Conveyor Hydraulic System................324

Conveyor Electrical System................332

Piston Pump (Conveyor)................338

Piston Motor (Drag Conveyor)................344

Drag Conveyor................346

Conveyor Planetary Drive (Drag)................349

Piston Motor (Auger Conveyor)................351

Auger Conveyor................353

Conveyor Planetary Drive (Auger)................355

KENR3729 - Testing and Adjusting (AP-800D and BG-230D Asphalt Pavers Conveyor Systems)................357

Machine Preparation for Troubleshooting................358

Visual Inspection................360

Conveyor System Troubleshooting................362

Hydraulic Oil Contamination - Test................364

Relief Valve (Charge) - Test and Adjust................367

Relief Valve (Main) - Test................371

Piston Pump Neutral - Test and Adjust................376

Conveyor Drive Chain (Auger) - Check and Adjust................380

Conveyor Drive Chain (Drag) - Check and Adjust................382

Conveyor Chain (Drag) - Check and Adjust................385

Caterpillar ASPHALT PAVERS AP-800D/BG-230D Repair Service Manuals (SN Prefix A5P/B4G)