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John Deere E210 & E210LC Excavator Operator's Manual OMT358611X19 PDF Download - MJODOMT358611X19.zip

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A full Operator's Manual covering the John Deere E210 and E210LC Excavator, packed with every technical detail needed to run and service the machine.


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PRODUCT DETAILS:


Total Pages: 522 pages


File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)


Language: English Chinese Russian


TABLE OF CONTENTS....1


Section 1-1: Safety—Safety and Operator Conveniences....38


Safety and Operator Convenience Features....39


Section 1-2: Safety—General Precautions....41


Information for Eurasian Economic Union Technical Regulations Compliance....42


Recognize Safety Information....44


Follow Safety Instructions....45


Operate Only If Qualified....46


Wear Protective Equipment....47


Avoid Unauthorized Machine Modifications....48


Inspect Machine....49


Stay Clear of Moving Parts....50


Avoid High-Pressure Fluids....51


Avoid High-Pressure Oils....52


Work In Ventilated Area....53


Avoid Static Electricity Risk When Refueling....54


High Debris Applications....56


In Case of Machine Fire....57


Prevent Fires....58


Clean Debris from Machine....59


Prevent Battery Explosions....60


Handle Chemical Products Safely....61


Handle Starting Fluid Safely....62


Decommissioning — Proper Recycling and Disposal of Fluids and Components....63


Prepare for Emergencies....64


Add Cab Guarding for Special Uses....65


Section 1-3: Safety—Operating Precautions....66


Use Steps and Handholds Correctly....67


Start Only From Operator's Seat....68


Use and Maintain Seat Belt....69


Prevent Unintended Machine Movement....70


Avoid Work Site Hazards....71


Keep Riders Off Machine....73


Avoid Backover Accidents....74


Avoid Machine Tip Over....75


Use Special Care When Operating....77


Avoid Power Lines....78


Inspect and Maintain ROPS....79


Keep the Operator Protective Structure (OPS) in Place....80


Operating on Slopes....81


Use Special Care When Lifting Objects....82


Travel Safely....83


Prevent Acid Burns....84


Add and Operate Attachments Safely....86


Do Not Lift Objects....87


Section 1-4: Safety—Maintenance Precautions....88


Park and Prepare for Service Safely....89


Service Cooling System Safely....90


Service Machines Safely....91


Use Proper Lifting Equipment....92


Remove Paint Before Welding or Heating....93


Make Welding Repairs Safely....94


Drive Metal Pins Safely....95


Section 1-5: Safety—Safety Signs....97


Safety Signs....97


Section 2-1: Operation—Operator’s Station....113


Pedals, Levers, and Panels....114


Engine Speed Dial....115


Sealed Switch Module (SSM)....116


Sealed Switch Module (SSM) Functions....117


Left Control Lever....122


Right Control Lever....123


Pilot Shutoff Lever....124


Opening Upper Front (Secondary Exit) Window....125


Tertiary Exit Tool....126


Removing and Storing Lower Front Window....127


Opening Cab Door Window....128


Unfolding and Folding Sunshade....129


Opening and Closing the Roof Hatch....130


Fire Extinguisher Mounting Location....131


Cab Dome Light....133


Adjusting the Mechanical Suspension Seat....134


Adjusting the Air Suspension Seat—If Equipped....136


Seat Heater—If Equipped....138


Adjusting Armrest Height....139


Operating the Radio....140


Cab Heater and Air Conditioner....142


Section 2-2: Operation—Operating the Machine....145


Before Starting Work....146


Operator's Daily Machine Check Before Starting....147


Battery Disconnect Switch....148


Engine Break-In Period....149


Starting the Engine....477


Operating Fuel Fired Coolant Heater—If Equipped....153


Cold Weather Warmup....159


Control Lever Operation....161


Operating in Water and Mud....162


Travel Pedals and Levers....163


Parking the Machine....165


Loading and Unloading for Transport....168


Towing Procedure....172


Lifting....174


Controlled Load Lowering Device (CLLD)—If Equipped....175


Lowering Boom—Hydraulic System or Engine Malfunction....176


Lowering Boom Without Electrical Power....178


Hydraulic Circuit Pressure Release....180


Installing Attachments....186


Section 2-3: Operation—Monitor Operation....188


Primary Display Unit (PDU)....190


Monitor Functions....191


Monitor—Normal Display....193


Monitor—Indicators....195


Main Menu....197


Main Menu—Operation....198


Main Menu—Operation—Stop Watch....199


Main Menu—Operation—Job Timer....200


Main Menu—Diagnostics....201


Main Menu—Diagnostics—Codes....202


Main Menu—Diagnostics—Codes—Active and Stored Codes....203


Main Menu—Diagnostics—Machine Information....204


Main Menu—Diagnostics—Machine Information—Machine Readings....205


Main Menu—Diagnostics—Machine Information—Engine Readings....206


Main Menu—Diagnostics—Machine Information—JDLink Readings....207


Main Menu—Diagnostics—Controller ID....208


Main Menu—Diagnostics—Controller ID—ECU—Engine Control Unit....209


Main Menu—Diagnostics—Controller ID—VCU—Vehicle Control Unit....210


Main Menu—Diagnostics—Controller ID—PDU—Primary Display Unit....211


Main Menu—Diagnostics—Controller ID—JDLink....212


Main Menu—Diagnostics—Controller ID—SSM—Sealed Switch Module....213


Main Menu—Diagnostics—Controller ID—ATC—Automatic Temp Control....214


Main Menu—Diagnostics—Machine ID....215


Main Menu—Diagnostics—Machine ID—Machine VIN....216


Main Menu—Diagnostics—Machine ID—Model....217


Main Menu—Diagnostics—Machine ID—Machine Hours....218


Main Menu—Diagnostics—Software Delivery....219


Main Menu—Diagnostics—Software Delivery—Software Deliver—Not Enabled....220


Main Menu—Diagnostics—Software Delivery—Software Deliver—Software Update....221


Main Menu—Diagnostics—Switch Module....224


Main Menu—Diagnostics—Switch Module—Sealed Switch Module....225


Main Menu—Setup....226


Main Menu—Setup—Monitor....227


Main Menu—Setup—Monitor—Time....228


Main Menu—Setup—Monitor—Language....229


Main Menu—Setup—Monitor—Adjust Brightness....230


Main Menu—Setup—Monitor—Adjust Contrast....231


Main Menu—Setup—Antitheft/Security....232


Main Menu—Setup—Antitheft/Security—Enter Owner Pin Access....233


Main Menu—Setup—Antitheft/Security—Security....234


Main Menu—Setup—Antitheft/Security—Change Owner Pin....235


Main Menu—Setup—Antitheft/Security—Manage Operator Pin....236


Main Menu—Setup—Antitheft/Security—Manage Transport Pin....237


Main Menu—Setup—Antitheft/Security—Operator Logout....238


Main Menu—Setup—Machine Preferences....239


Main Menu—Setup—Machine Preferences—Turbo Cooldown....240


Main Menu—Setup—Machine Preferences—Hammer Move....241


Main Menu—Setup—Machine Preferences—Hammer Flow Settings....242


Main Menu—Setup—Machine Preferences—Camera Mode....243


Main Menu—Setup—Machine Preferences—Auto Idle Engagement Time....244


Main Menu—Setup—Machine Preferences—Auto Boost....245


Main Menu—Setup—Machine Configuration....246


Main Menu—Setup—Machine Configuration—Machine VIN....247


Section 3-1: Maintenance—Machine....248


Alternative and Synthetic Lubricants....249


Hydraulic Oil....250


Swing Gear Case Oil....252


Track Drive Gear Case Oil....253


Grease with Molybdenum Disulfide....254


Diesel Fuel....255


Lubricity of Diesel Fuel....257


Handling and Storing Diesel Fuel....258


Biodiesel Fuel....259


Testing Diesel Fuel....261


Supplemental Diesel Fuel Additives....262


Minimizing the Effect of Cold Weather on Diesel Engines....263


Heavy Duty Diesel Engine Coolant....265


Drain Intervals for Diesel Engine Coolant....267


John Deere COOL-GARD™ II Coolant Extender....268


Supplemental Coolant Additives....269


Operating in Warm Temperature Climates....270


Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender....271


Testing Diesel Engine Coolant....273


Diesel Engine Break-In™ Oil....274


Diesel Engine Oil....275


Diesel Engine Oil — Tier 3 and Stage IIIA....277


Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines....279


Engine Oil and Filter Service Intervals—Tier 3 and Stage III Engines....281


Diesel Engine Oil and Filter Service Interval for Operation at High Altitude—Stage III Engines....283


Section 3-2: Maintenance—Periodic Maintenance....284


Service Machine at Specified Intervals....285


Check the Hour Meter Regularly....286


Prepare Machine for Maintenance....287


Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit....288


Hydraulic Hammer Attachment....289


Service Intervals....291


Required Parts....293


Maintenance Legend....295


Section 3-3: Maintenance—As Required....297


Check and Adjust Track Tension....298


Inspect Bucket Joint O-Ring....301


Inspect or Replace Cab Fresh Air and Recirculating Air Filters....353


Drain Primary Fuel Filter and Water Separator....303


Drain Secondary Fuel Filter and Water Separator....304


Drain Final Fuel Filter....305


Lubricate Cab Door Hinges....306


Section 3-4: Maintenance—Every 10 Hours or Daily....307


Check Engine Oil Level....308


Check Hydraulic Tank Oil Level....310


Lubricate Boom, Arm, Bucket, and Cylinders....312


Lubricate Boom Cylinder Base Ends....314


Check Engine Coolant Level....315


Section 3-5: Maintenance—Every 50 Hours....317


Check and Clean Air Filter Dust Unloader Valve....318


Lubricate Swing Bearing....319


Section 3-6: Maintenance—Initial Service—250 Hours....320


Drain and Refill Engine Break-In Oil and Replace Engine Oil Filter (S.N. —400203)....321


Replace Primary Fuel Filter and Water Separator (S.N. —400203)....324


Replace Secondary Fuel Filter and Water Separator (S.N. —400203)....326


Replace Final Fuel Filter (S.N. —400203)....328


Section 3-7: Maintenance—Every 250 Hours....330


Take Engine Oil Sample....331


Section 3-8: Maintenance—Initial Service—500 Hours....332


Drain and Refill Engine Break-In Plus Oil and Replace Engine Oil Filter (S.N. 400204—)....333


Replace Primary Fuel Filter and Water Separator (S.N. 400204—)....334


Replace Secondary Fuel Filter and Water Separator (S.N. 400204—)....335


Replace Final Fuel Filter (S.N. 400204—)....336


Section 3-9: Maintenance—Every 500 Hours....337


Drain and Refill Engine Oil and Replace Engine Oil Filter....338


Drain Water and Sediment from Fuel Tank Sump....339


Replace Primary Fuel Filter and Water Separator....341


Replace Secondary Fuel Filter and Water Separator....342


Replace Final Fuel Filter....343


Check Swing Gear Pinion Grease Level....344


Check Swing Gear Case Oil Level....345


Check Track Drive Gear Case Oil Level....346


Take Fluid Samples....347


Section 3-10: Maintenance—Every 1000 Hours....348


Drain and Refill Swing Gear Case Oil....349


Drain and Refill Track Drive Gear Case Oil....351


Replace Cab Fresh Air and Recirculating Air Filters....353


Replace Engine Air Filters and Dust Unloader Valve....354


Lubricate Swing Gear Case Bearing....356


Check Swing Bearing Bolts....357


Section 3-11: Maintenance—Every 2000 Hours....358


Drain and Refill Hydraulic Oil....359


Replace Hydraulic Tank Breather Filter....363


Clean Hydraulic Tank Suction Strainer....366


Replace Hydraulic Oil Return Filter....368


Replace Hydraulic Pilot Oil Filter—If Equipped....370


Clean Case Drain Screen Fittings....372


Check Engine Coolant....373


Inspect Belt....375


Adjust Engine Valve Clearance....376


Section 3-12: Maintenance—Every 4000 Hours....377


Drain and Refill Hydraulic Oil—John Deere Hydrau-Gard™ 46 Plus Oil Only....378


Section 3-13: Maintenance—Every 6000 Hours....379


Drain and Refill Engine Coolant....380


Section 4-1: Miscellaneous—Machine....383


Welding On Machine....385


Welding Near Electronic Control Units....386


Keep Electronic Control Unit Connectors Clean....387


Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump....388


Do Not Service Control Valves, Cylinders, Pumps, or Motors....389


Precautions for Alternator and Regulator....390


Handling Batteries Safely....391


Using Battery Charger....392


Using Booster Batteries—24-Volt System....394


Check, Clean, and Tighten Battery Terminals....395


Replacing Batteries....397


Removing and Installing Batteries....398


Replacing Fuses....400


Accessory Outlets....403


Clean Cooling Package....404


Clean Cooling Package Screen—If Equipped....406


Bleed Fuel System....408


Fuel Refill Pump Operation....409


Check Air Intake Hoses....410


Clean the Crankcase Vent Tube....411


Clean the Machine Regularly....413


Removing the Bucket....414


Adjust Bucket Pivot End Play....417


Replacing Bucket Teeth....421


Replacing Bucket Side Cutters....423


Track Sag General Information....424


JDLink™ Machine Monitoring System (MMS)—If Equipped....425


Check Polycarbonate Roof Hatch—If Equipped....426


Check Track Shoe Hardware....427


Clean Fuel Filler Neck Strainer (As Needed)....428


Check Bolt-Nut Torque....429


Hardware Torque Specifications....430


Unified Inch Bolt and Screw Torque Values....431


Metric Bolt and Screw Torque Values....433


Section 4-2: Miscellaneous—Operational Checkout....435


Operational Checkout Procedure....436


Section 4-3: Miscellaneous—Troubleshooting....475


Troubleshooting Procedure....476


Engine....477


Hydraulic System....481


Electrical System....483


Section 4-4: Miscellaneous—Storage....487


Prepare Machine for Storage....488


Preparing Machine after Storage....490


Section 4-5: Miscellaneous—Machine Numbers....492

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