BMW F650 F650CS F650GS F650ST Funduro Strada 1994-2008 Workshop Service Repair Manual PDF - MBMWF650OPES.zip
This full workshop service and repair guide, featuring complete electrical wiring schematics, covers the BMW F650, F650CS, F650GS, F650ST, F650 Funduro, and F650ST Strada across model years 1994-2008. It delivers the shop-level detail needed to maintain, troubleshoot, fix, and service these bikes with the skill of a trained technician.
Inside the BMW F650 motorcycles workshop service and repair manual, you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
BMW F650CS Repair Manual '01-'06 (EN).pdf
BMW F650 (F650ST Strada, F650 Funduro) Repair Manual '94-'95 (ES).pdf
BMW F650 (F650ST Strada, F650 Funduro) Repair Manual '94-'95 (FR).pdf
BMW F650, F650ST Repair Manual '94-'00 (EN).pdf
BMW F650GS Repair Manual '00-'08 (EN).pdf
BMW F650GS Service Manual '00-'08 (DE).pdf
Total Pages: 2,021 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English German French Spanish
Table of Contents
00 Tightening torques, Operating fluids
00 Pre-delivery check
00 Maintenance
11 Engine
12 Engine electrics
13 Fuel preparation and control
16 Fuel tank and lines
17 Radiator
18 Exhaust system
21 Clutch
23 Gearbox
27 Chain/belt drive
31 Front forks
32 Steering
33 Rear wheel drive
34 Brakes
36 Wheels and tires
46 Frame
51 Equipment
61 General electrical equipment
62 Instruments
63 Lights
17 40 000 Removing and installing fan
Remove right cover ( a 46.6).
Unclip the MoDiTeC plug from its holder.
Disconnect plug for fan.
Disengage the clips at top and bottom and remove the fan.
If necessary, remove fan from fan shroud.
Installation is the reverse of the removal procedure, pay particular attention to the following.
Slide the rubber grommet of the fan onto the pin of the expansion tank and then engage the tabs of the fan on the radiator.
33 Rear wheel drive
Technical Data .. 3
Removing and installing suspension strut..5
Removing and installing rear swinging arm..6
Removing and installing needle roller races in rear swinging arm..8
Removing needle roller races ..8
Installing needle roller races ..8
Removing and installing needle bearings in rear swinging arm..9
Removing needle roller bearing ..9
Installing needle roller bearing ..10
Removing and installing reaction link ..10
Removing and installing angled lever .. 11
Removing and installing needle roller bearings and needle roller races in angled lever .. 11
Removing needle roller bearings and needle roller races .. 11
Installing needle roller bearings and needle roller races .. 12
Removing and installing drive damper..15
Measuring runout of belt pulley..13
Removing and installing eccentric with drive shaft
Separating eccentric from drive shaft 16
Removing and installing floating bearing of eccentric 16
Removing and installing fixed bearing of eccentric ..17
Pressing eccentric onto drive shaft ..17
Contents
General view of crated motorcycle
Checking the shipping crate for damage
In case of damage in Germany
In case of damage in importer markets
Unpacking the motorcycle
Inspecting motorcycle for damage
Installing remaining items on motorcycle
Installing windscreen
Installing front mudguard, mirrors and handlebar weights
Filling and charging the battery
Removing right and centre covers
Filling and charging the battery
Checking that delivery is complete
Reading the fault code memory with the BMW MoDiTeC
Checking tyre pressures
Adding fuel to tank
Final inspection and function check
Final cleaning
Handing over the motorcycle
Inhalt
Übersicht Verpackung
Transportverschlag auf Schäden prüfen
Im Schadensfall in Deutschland
Im Schadensfall in Importeursmärkten
Motorrad auspacken
Motorrad auf Schäden prüfen
Motorrad komplettieren
Windschild anbauen
Vorderradkotflügel, Spiegel und Lenkergewichte anbauen
Batterie befüllen und laden
Cover rechts/mitte ausbauen
Batterie befüllen und laden
Vollständigen Lieferumfang prüfen
Fehlerspeicher mit BMW MoDiTeC auslesen
Reifenluftdruck prüfen
Kraftstoff einfüllen
Funktionsprüfung als Endkontrolle
Abschlußreinigung
Fahrzeugübergabe
BMW F650 (F650ST Strada, F650 Funduro) Repair Manual '94-'95 (ES)....2
BMW F650 (F650ST Strada, F650 Funduro) Repair Manual '94-'95 (FR)....65
BMW F650, F650ST Repair Manual '94-'00 (EN)....129
BMW F650CS Repair Manual '01-'06 (EN)....513
Repair Manual....513
Introduction....515
Use....516
Key to symbols....516
Contents....516
Activities....516
Maintenance schedule....517
Pre-delivery check....518
Service data....519
Contents....520
00 Tightening torques, Operating fluids....522
Tightening torques....524
Table of operating fluids....534
00 Pre-delivery check....536
General view of crated motorcycle....538
Checking the shipping crate for damage....539
In case of damage in Germany....539
In case of damage in importer markets....539
Unpack the motorcycle....539
Inspecting motorcycle for damage....540
Checking that delivery is complete....540
Installing remaining items on motorcycle....540
Filling and charging the battery....541
Removing the battery....541
Filling and charging the battery....542
Checking engine oil level....543
Checking tyre pressures....543
Final inspection and function check....544
Final cleaning....544
Handover....544
00 Maintenance....546
Key to maintenance intervals....550
Reading the fault code memory with the MoDiTeC....551
(Inspections I, II, III and IV)....551
Changing the engine oil [engine only] and oil filter element....551
(Inspection I)....551
Preparatory work....551
Draining engine oil....551
Replacing oil filter element....552
Filling with engine oil....552
Changing the engine oil [engine and oil tank] and oil filter element....553
(Inspections II, III and IV)....553
Preparatory work....553
Draining engine oil....553
Replacing oil filter element....554
Filling with engine oil....554
Cleaning oil strainer in frame....555
(Inspection II, once only)....555
Greasing rubber grommets for cover insert....555
(Inspections I, II, III and IV)....555
Checking coolant, topping up if necessary....556
(Inspections I, II and III)....556
Checking coolant....556
Adding coolant....556
Changing coolant....557
(Inspection IV, every 2 years)....557
Checking and adjusting valve clearances....559
(Inspections II and III)....559
Checking valve clearances....559
Preparatory work....559
Remove the intake air silencer together with the intake air pipe....559
Exposing the radiator....559
Exposing cylinder head....560
Turning crankshaft to TDC position....560
Checking valve clearance....561
Adjusting valve clearances....561
Installing cylinder head cover....562
Replacing spark plug....563
(Inspection III)....563
Emptying drain from intake air silencer....563
(Inspections I, II and III)....563
Replacing air cleaner element....564
(Inspection III)....564
Replacing fuel filter....565
(Inspection III, every 40,000 km24,000 miles)....565
Checking clutch play, adjusting ifnecessary....566
(Inspections I, II and III)....566
Checking brake pads and discs for wear, replacing if necessary....566
(Inspections II and III)....566
Checking brake pads for wear....566
Brake pads, front brake....566
Brake pads, rear brake....566
Replacing brake pads....567
Brake pads, front brake....567
Brake pads, rear brake....568
Checking the brake discs....568
Checking brake fluid level at front and rear....569
(Inspections II and III)....569
Brake fluid level (front brake)....569
Checking brake fluid level (front brake)....569
Brake fluid level (rear brake)....569
Checking brake fluid level (rear brake)....569
Checking operation of brake system and checking for leaks; repairing replacing as necessary....570
(Inspection III)....570
Changing brake fluid and bleeding brake system....570
(Inspection IV)....570
Changing brake fluid and bleeding brake system (front brakes)....570
Changing brake fluid and bleeding brake system (rear brakes)....571
Replacing primary sealing boot, front brake master cylinder....573
(Inspection III, every 40,000 km24,000 miles for motorcycles with ABS)....573
Replacing primary sealing boot, rear brake master cylinder....574
(Inspection III, every 40,000 km24,000 miles for motorcycles with ABS)....574
Checking toothed belt pulley and sprocket, replacing if necessary....575
(Inspection III)....575
Replacing toothed belt....575
(Inspection III)....575
Checking belt tension, adjusting if necessary....577
(Inspections I, II and III)....577
Checking belt tension....577
Adjusting belt tension....578
Used belt, new belt....578
Checking battery acid level, adding distilled water if necessary....580
(Inspections II, III and IV)....580
Checking battery acid level....580
Adding distilled water....580
Cleaning and greasing battery terminals, if necessary....580
(Inspection IV)....580
Checking and adjusting steering head bearing play, replacing if necessary....581
(Inspections II and III)....581
Checking steering head bearing play....581
Adjusting steering head bearing play....581
Greasing side stand....582
(Inspections II and III)....582
Side stand....582
Checking specified torque of threaded fasteners with torque wrench....582
(Inspections I, II, III and IV)....582
Final inspection with road safety and functional check....583
(Inspections I, II, III and IV)....583
Road safety check....583
Tyre tread depth (recommended minimum value)....583
Tyre pressures (tyres cold)....583
Roadworthiness check....583
11 Engine....584
Technical Data....588
Cutaway view of engine....594
Engine oil circuit....595
Engine and oil-tank system....596
Valve gear....597
Valves, components....598
Oil pumps, components....599
Removing and installing oil pressure switch with engine installed....600
Removing and installing oil pressure switch....600
Cleaning oil tank and oil lines....600
Removing and installing cylinder head, engine installed....601
Preparatory work....601
Removing camshafts....603
Removing cylinder head....603
Removing cylinder, engine installed....605
Removing engine....606
Preparatory work....606
Removing engine....607
Transferring engine to assembly frame....608
Disassembling engine....609
Removing cylinder head....609
Removing camshafts....609
Checking camshaft for wear....610
Removing and installing timing-chain sprockets....610
Checking centrifugal decompressor lever....610
Disassembling and assembling the centrifugal decompressor....610
Removing cylinder head....611
Checking timing chain for wear....611
Disassembling and assembling cylinder head....612
Removing valves....612
Bore for bucket tappet....612
Checking valve guide for wear....613
Removing valve guide....613
Installing valve guide....614
Checking valve seat for wear....614
Installing valve stem seal....615
Checking valve for wear....615
Installing valves....616
Removing cylinder....616
Checking cylinder....616
Removing piston....617
Disassembling piston....617
Determining clearance of piston in cylinder....617
Determining piston ring gaps....618
Determining piston pin clearance....618
Assembling pistons....618
Removing ignition magneto....618
Removing countershaft for starter....619
Disassembling and assembling freewheel....620
Disassembling freewheel....620
Assembling freewheel....620