Caterpillar AP655F & AP655F L Asphalt Paver Workshop Service Repair Manual with Wiring Diagrams (PDF Download) - caterpillar-asphalt-pavers-ap655f-ap655f-l-repair-service-ma.zip
Full-service workshop manuals, complete with electrical wiring schematics, for the Caterpillar ASPHALT PAVERS AP655F and AP655F L, providing all the shop-level service data needed for upkeep, troubleshooting, overhauls, and rebuilds.
The Caterpillar ASPHALT PAVERS AP655F and AP655F L shop service manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 2,513 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Manual Type: Disassembly & Assembly, Testing & Adjusting, Specifications, Systems Operation, Electrical Schematic, Troubleshooting...
Language: English
AP655F ASPHALT PAVER 452
AP655F ASPHALT PAVER 453
AP655F ASPHALT PAVER 479
AP655F ASPHALT PAVER 480
AP655F ASPHALT PAVER 655
AP655F ASPHALT PAVER MH6
AP655F ASPHALT PAVER ML6
AP655F ASPHALT PAVER P65
AP655F L ASPHALT PAVER AC6
TABLE OF CONTENTS
UENR5976 - Schematic (SE050 VT Screed Electrical System (Main) 473-3313-02 (BOE) 473-3315-01 (G&S) 396-0457-02)....2
UENR5183 - Schematic (AP600F and AP655F Asphalt Paver Electrical System; Chassis Wiring 424-9125-02; 399-3173-03; Engine 455-6942-00; PDM 423-0404-01; Canopy_Lighting 423-0403-01; Product Link 462-0805-01)....6
Feature....6
Cover Page....8
Information....0
Component Location....0
Tractor components....0
Page 1 of 2....9
Page 2 of 2....10
Power Distribution Module, Engine and Electrical Options....11
Connector Location....0
Tractor components....12
Power Distribution Module, Engine and Electrical Options....13
Schematics....0
Tractor components....14
Power Distribution Module, Engine and Electrical Options....15
Machine Views....0
Tractor components....0
Tractor Operator Station Controls....16
AP600F FWA and Steering Control....17
Auxiliary Power Panel....18
LH Center View of Tractor....19
LH Front View / Emission System....20
LH Rear View of Tractor....21
Mobile Track....22
Rear of Engine View....23
Rear of Tractor Components....24
RH Engine and Tractor Front View....25
RH Tractor View of Pump Compartment....26
RH View of Power Inverter....27
Spray Down Pump....28
Steel Track / Wheel....29
Power Distribution Module, Engine and Electrical Options....0
LH Engine Top View....30
LH Engine View....31
Optional Cab With Wipers....32
Optional Screed LED Lighting....33
Power Distribution Module....34
Product Link....35
RH Engine View....36
UENR6572 - Disassembly and Assembly (AP600F and AP655F Asphalt Pavers Engine Supplement)....37
Access Cover (Expansion Tank) - Remove and Install....38
Air Aftercooler - Remove and Install....49
Air Cleaner - Remove and Install....52
Alternator - Remove and Install....54
Alternator Belt - Remove and Install....57
Battery - Remove and Install....59
Belt Tensioner - Remove and Install....60
Clean Emissions Module - Remove and Install....62
Diesel Exhaust Fluid Tank - Remove and Install....70
Electric Starting Motor - Remove and Install....73
Electronic Control (Diesel Exhaust Fluid) - Remove and Install....75
Engine - Remove and Install....77
Fan - Remove and Install....86
Fuel Cooler - Remove and Install....88
Fuel Filter (Secondary) and Fuel Filter Base - Remove and Install....90
Gear Motor (Fan Drive) - Assemble....92
Gear Motor (Fan Drive) - Disassemble....99
Gear Motor (Fan Drive) - Remove and Install....106
Radiator, Hydraulic Oil Cooler, and Fuel Cooler - Assemble....108
Radiator, Hydraulic Oil Cooler, and Fuel Cooler - Disassemble....113
Radiator, Hydraulic Oil Cooler, and Fuel Cooler - Remove and Install....118
System Pressure - Release....127
Water Separator, Primary Fuel Filter, and Fuel Priming Pump - Remove and Install....128
UENR4675 - Systems Operation (AP300F; AP355F; AP500F; AP555F; AP600F; AP655F; AP655F L; AP1000F and AP1055F Asphalt Pavers Monitoring System)....130
Calibration Menu....131
Diagnostic Menu....137
Display Navigation....140
Display Settings....154
ECM Summary Menu....162
Left Hand Buttons....166
Machine Settings Menu....202
Menu Navigation....227
Pave Start Assistant Menu....240
Pop-Up Messages....247
Service Test Menu....251
Totals Menu....258
UENR4675 - Troubleshooting (AP300F; AP355F; AP500F; AP555F; AP600F; AP655F; AP655F L; AP1000F and AP1055F Asphalt Pavers Monitoring System)....260
Alarm - Test....261
CAN Data Link - Test....267
Determining Diagnostic Trouble Codes....277
Diagnostic Trouble Codes....282
Electrical Connector - Inspect....283
Emerging Symptom Information....289
Event Codes....291
General Information....299
Service Tools....300
Symptom Troubleshooting....302
Wiring Harness (Open Circuit) - Test....304
Wiring Harness (Short Circuit) - Test....305
UENR4675 - Testing and Adjusting (AP300F; AP355F; AP500F; AP555F; AP600F; AP655F; AP655F L; AP1000F and AP1055F Asphalt Pavers Monitoring System)....313
Body self-diagnosis 009.00....314
01 Self diagnosis, VAG Inspection Service....315
General body repairs, interior....357
68 Interior equipment....358
69 Passenger protection....364
70 Trim, noise insulation....438
72 Seat frames....595
74 Seat padding, covers....618
Module - Flash Program....631
System Schematic....638
M0064686 - Troubleshooting (AP500F; AP555F; AP600F; AP655F; AP655F L; AP1000F and AP1055F Asphalt Pavers and SE50 and SE60 Asphalt Screeds)....640
Accessory Power Inverter - Test....642
Auger Conveyor System....660
Auxiliary System....665
CAN Data Link - Test....669
Calibration....679
Connector Contact Description....683
Connector Locations....698
Current Sensor - Test....699
Data - Transport....708
Determining Diagnostic Trouble Codes....713
Diagnostic Capabilities....718
Diagnostic Trouble Codes....722
Drag Conveyor System....748
ECM - Configure....753
ECM - Replace....755
ECM Input Signal (PWM) - Test....757
ECM Internal Power Supply - Test....761
ECM Location Code - Test....766
ECM Software - Install....773
Electric Motor - Test....775
Electrical Connector - Inspect....779
Electrical Maintenance Guidelines....786
Electrical Power Supply - Test....787
Electrical Shutdown and Voltage Discharge....793
Emerging Symptom Information....797
Event Codes....798
General Information....820
Generator (Phase Resistance) - Test....823
Ground Fault - Test....827
Heating Element - Test....845
Machine Preparation for Troubleshooting....852
Material Height Sensor - Test....856
Operator Control Switch (Switch to Battery) - Test....866
Operator Control Switch (Switch to Ground) - Test....870
Power Inverter - Test....878
Power Inverter Power Supply (Priming) - Test....887
Power Transistor Drive and Feedback - Test....891
Propel System....896
Relay - Test....906
Screed Heat Zone - Test....914
Screed Power Module (Inverter) - Test....928
Sensor Signal (Analog, Active) - Test....932
Sensor Signal (Analog, Passive) - Test....939
Sensor Signal (PWM) - Test....955
Sensor Supply - Test....983
Service Tools....995
Solenoid Valve - Test....998
Speed Sensor (Dual Signal) - Test....1020
Speed Sensor - Test - Passive....1027
Switch (Data Link Type) - Test....1035
Switch Circuits - Test....1043
Symptom Troubleshooting....1051
System Schematic....1053
Vibratory System....1063
Visual Inspection....1067
Voltage Sensor - Test....1082
Wiring Harness (Open Circuit) - Test....1091
Wiring Harness (Short Circuit) - Test....1092
UENR5181 - Schematic (AP655F Asphalt Paver Hydraulic System 424-9126)....1097
Features....1097
Cover page....1099
Tables....0
Components....1100
Taps....1101
Schematic....1102
Machine Views....0
Tank and Under Cooler....1103
Right Side....1104
Motors....1105
Left Side....1106
Cylinders....1107
Conveyor / Auger Pumps....1108
UENR6575 - Disassembly and Assembly (AP655F and AP655F L Asphalt Paver Machine Systems)....1109
System Pressure - Release....1114
Fuel Tank - Remove and Install....1115
Hydraulic Oil Filter (Return) - Remove and Install....1117
Hydraulic Oil Filter (Return) - Disassemble....1119
Hydraulic Oil Filter (Return) - Assemble....1121
Hydraulic Tank - Remove and Install....1123
Gear Pump (Conveyor System Charge) - Remove and Install....1126
Gear Pump (Conveyor System Charge) - Disassemble....1128
Gear Pump (Conveyor System Charge) - Assemble....1134
Hydraulic Oil Filter (Conveyor System Charge) - Remove and Install....1141
Piston Pump (Left Drag Conveyor and Left Auger Conveyor) - Remove and Install....1144
Piston Pump (Right Drag Conveyor and Right Auger Conveyor) - Remove and Install....1146
Piston Pump (Drag Conveyor and Auger Conveyor) - Disassemble....1148
Piston Pump (Drag Conveyor and Auger Conveyor) - Assemble....1158
Piston Motor (Drag Conveyor) - Remove and Install....1167
Piston Motor (Drag Conveyor) - Disassemble....1169
Piston Motor (Drag Conveyor) - Assemble....1174
Chain (Drag Conveyor) - Remove and Install....1179
Final Drive Planetary (Drag Conveyor) - Remove and Install....1182
Final Drive Planetary (Drag Conveyor) - Disassemble....1183
Final Drive Planetary (Drag Conveyor) - Assemble....1189
Drag Conveyor - Remove and Install....1195
Feeder Drive Shaft Group - Remove and Install....1198
Feeder Drive Shaft Group - Disassemble....1202
Feeder Drive Shaft Group - Assemble....1206
Footshaft - Remove and Install....1211
Footshaft - Disassemble....1212
Footshaft - Assemble....1216
Plates (Drag Pans) - Remove and Install....1221
Piston Motor (Auger Conveyor) - Remove and Install....1222
Piston Motor (Auger Conveyor) - Disassemble....1224
Piston Motor (Auger Conveyor) - Assemble....1229
Chain (Auger Conveyor) - Remove and Install....1234
Final Drive Planetary (Auger Conveyor) - Remove and Install....1236
Final Drive Planetary (Auger Conveyor) - Disassemble....1240
Final Drive Planetary (Auger Conveyor) - Assemble....1246
Hydraulic Cylinder (Auger Hoist) - Remove and Install....1253
Auger Conveyor - Remove and Install....1256
Auger - Disassemble....1259
Auger - Assemble....1265
Hydraulic Filter (Suction Return) - Remove and Install....1271
Piston Pump (Right Propel) - Remove and Install....1274
Piston Pump (Left Propel) - Remove and Install....1276
Piston Pump (Propel) - Disassemble....1278
Piston Pump (Propel) - Assemble....1299
Piston Motor (Propel) - Remove and Install....1325
Piston Motor (Propel) - Disassemble....1327
Piston Motor (Propel) - Assemble....1336
Brake Pump and Valve - Remove and Install....1346
Brake Pump and Valve - Disassemble....1348
Brake Pump and Valve - Assemble....1350
Blade (Track Plow) - Remove and Install....1352
Belt - Remove and Install....1354
Belt Tensioner - Remove and Install....1358
Belt Tensioner - Disassemble....1361
Belt Tensioner - Assemble....1365
Hydraulic Cylinder (Belt Tensioner) - Remove and Install....1370
Track Roller Frame (Front) - Remove and Install....1374
Track Roller Frame (Rear) - Remove and Install....1380
Bogie (Front) - Remove and Install....1383
Bogie (Rear) - Remove and Install....1385
Bogie - Disassemble....1387
Bogie - Assemble....1391
Accumulator Charging Valve (Belt Tensioner) - Remove and Install....1395
Accumulator Charging Valve (Belt Tensioner) - Disassemble....1397
Accumulator Charging Valve (Belt Tensioner) - Assemble....1399
Accumulator (Belt Tensioner) - Remove and Install....1402
Wheel (Final Drive) - Remove and Install....1405
Final Drive Planetary - Remove and Install....1408
Final Drive Planetary - Disassemble....1412
Duo-Cone Conventional Seals - Install....1430
Final Drive Planetary - Assemble....1442
Piston Pump (Auxiliary) - Remove and Install....1460
Piston Pump (Auxiliary) - Disassemble....1462
Piston Pump (Auxiliary) - Assemble....1471
Control Valve (Auxiliary) - Remove and Install....1483
Control Valve (Auxiliary) - Disassemble....1486
Control Valve (Auxiliary) - Assemble....1489
Hydraulic Cylinder (Hopper Hoist) - Remove and Install....1492
Hydraulic Cylinder (Apron) - Remove and Install....1496
Control Valve (Apron) - Remove and Install....1498
Control Valve (Apron) - Disassemble....1500
Control Valve (Apron) - Assemble....1502
Apron - Remove and Install....1504
Hopper - Remove and Install....1507
Seat - Remove and Install....1510
Steering Wheel - Remove and Install....1513
Steering Column - Remove and Install....1515
Steering Control (Force Control) - Remove and Install....1519
Steering Control (Force Control) - Disassemble....1523
Steering Control (Force Control) - Assemble....1527
Canopy - Remove and Install....1531
Operator Platform - Remove and Install....1535
Control Valve (Vibratory) - Remove and Install....1538
Control Valve (Vibratory) - Disassemble....1540
Control Valve (Vibratory) - Assemble....1543
Screed - Remove and Install....1546
Main Frame Extension (Powered) - Remove and Install....1549
Main Frame Extension (Powered) - Disassemble....1551
Main Frame Extension (Powered) - Assemble....1553
Hydraulic Cylinder (Screed Hoist) - Remove and Install....1556