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Caterpillar 247B 247B2 247B3 257B 257B2 257B3 Multi Terrain Loader Repair and Service Manual PDF - MCAT247B257BOPES.zip

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Caterpillar Multi Terrain Loaders 247B, 247B2, 247B3, 257B, 257B2, 257B3 Repair & Service Manual


This is the full factory-issued service manual covering the Caterpillar Multi Terrain Loaders 247B, 247B2, 247B3, 257B, 257B2, and 257B3, packed with the workshop guidance professionals rely on to service, troubleshoot, fix, and overhaul or rebuild these machines to dealer standards.


Caterpillar Multi Terrain Loaders 247B, 247B2, 247B3, 257B, 257B2, 257B3 workshop service repair manual includes:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


Total Pages: 3,187 pages


File Format: PDF (3,187 pages, bookmarked, Searchable, Printable, high quality)


Language: English


MAIN SECTIONS


Air Inlet And Exhaust System


Basic Engine


Cooling System


Electrical And Starting System


Engine Arrangement


Frame And Body


Fuel System


Hydraulic System


Implements


Lubrication System


Machine Arrangement


Operator Station


Powertrain


Service Equipment And Supplies


Work Tools


Torque Specification


Schematic – Electrical System


Schematic – Hydraulics System


FILE LIST:


KENR8654 - Schematic (216B2, 226B2, 232B2, 236B2 , 242B2, & 252B2 Skid Steer Loader 247B2 & 257B2 Multi-Terrain Loader Electrical System)


KENR8818 - Specifications (247B2 & 257B2 Multi Terrain Loaders Machine Systems)


Axle - Front


Axle - Rear


Bogie Wheel


Control Manifold and Solenoid (Parking Brake)


Control Manifold and Solenoid (Work Tool Positioner)


Control Manifold (High Flow)


Control Manifold (Quick Coupler)


Control Valve (Work Tool)


Coupler Cylinder


Engine Enclosure


Gas Spring Group (Cab)


Gear Motor (Fan) - Demand


Gear Motor (Fan)


Gear Pump - High Flow or Boost Flow


Gear Pump


Hydraulic Oil Filter


Hydraulic Tank


Idler Wheel 1


Idler Wheel 2


Lift Arm Cylinder and Mounting 1


Lift Arm Cylinder and Mounting 2


Lift Cylinder - Left Hand


Lift Cylinder


Lift Cylinder - Right Hand


Machine Frame and Mounting 1


Machine Frame and Mounting 2


Pilot Operated Hydraulic Control 1


Pilot Operated Hydraulic Control 2


Pilot Operated Hydraulic Control - Hydrostatic 1


Pilot Operated Hydraulic Control - Hydrostatic 2


Pilot Operated Hydraulic Control - Hydrostatic


Pilot Operated Hydraulic Control - Work Tool


Piston Motor


Piston Pump


Pump Mounting (Hydrostatic)


Quick Coupler 1


Quick Coupler 2


Radiator and Hydraulic Oil Cooler (Fan)


Radiator and Hydraulic Oil Cooler


Return Manifold


ROPS Mounting


Sprocket


Tilt Cylinder - Left Hand


Tilt Cylinder - Right Hand


Track Drive - Left Hand


Track Drive - Right Hand


Track Tensioner


Undercarriage - Left Hand


Undercarriage - Right Hand


KENR8819 - Systems Operation (247B2 and 257B2 Multi Terrain Loaders Machine Systems)


Control Manifold and Solenoid (Work Tool Positioner) - If Equipped


Control Valve (Work Tool)


General Information


Governor Control


Hydrostatic System


Pilot Hydraulic System


Pilot Valve (Joystick)


Piston Motor (Hydrostatic)


Piston Pump (Hydrostatic)


Undercarriage


Work Tool Hydraulic System


KENR8820 - Testing and Adjusting (247B2 and 257B2 Multi Terrain Loaders Machine Systems)


Accumulator (Pilot) - Test and Charge


Hydraulic Oil Contamination - Test


Hydraulic System Troubleshooting


Hydrostatic System - Flush and Fill


Hydrostatic System - Test and Adjust


Hydrostatic System Troubleshooting


Line Relief Valve - Test and Adjust


Machine Preparation


Main Relief Valve - Test and Adjust


Operational Checks


Pilot System Pressure - Test


Pump Flow - Test


System Pressure - Release


Visual Inspection


Worksheets - Troubleshoot


KENR9408 - Schematic (216B3, 226B3, 236B3, 242B3, 247B3, 252B3, 257B3, 259B3 Skid Steer Loader, Multi-terrain Loader, Compact Track Loader Hydraulic System)


RENR4873 - Disassembly and Assembly (247B and 257B Multi Terrain Loaders Engine Supplement)


Air Cleaner - Remove and Install


Alternator - Remove and Install


Battery and Battery Cable - Separate and Connect


Cab - Tilt


Electric Starting Motor - Remove and Install


Engine Enclosure - Remove and Install


Engine - Install


Engine - Remove


Fuel Filter Group - Remove and Install


Gear Motor (Fan) - Install


Gear Motor (Fan) - Remove


Hydraulic System Pressure - Release


Muffler - Remove and Install


Pump Mounting - Remove and Install


Radiator and Hydraulic Oil Cooler - Install


Radiator and Hydraulic Oil Cooler - Remove


Water Pump - Remove and Install


Water Temperature Regulator - Remove and Install


RENR4874 - Disassembly and Assembly (247B, 247B2, 257B and 257B2 Multi Terrain Loaders Power Train)


Axle (Front) - Remove and Install


Axle (Rear) - Remove and Install


Bogie Axle - Assemble


Bogie Axle - Disassemble


Bogie Axle - Install


Bogie Axle - Remove


Bogie Wheel - Install


Bogie Wheel - Remove


Control Manifold and Solenoid (Parking Brake) - Remove and Install


Heavy Duty Dual Face Seal - Install


Idler Axle - Assemble


Idler Axle - Disassemble


Idler Axle - Install


Idler Axle - Remove


Idler Wheel - Remove and Install


Piston Motor (Hydrostatic) - Assemble


Piston Motor (Hydrostatic) - Disassemble


Piston Motor (Hydrostatic) - Install


Piston Motor (Hydrostatic) - Remove


Piston Pump (Hydrostatic) - Assemble


Piston Pump (Hydrostatic) - Disassemble


Piston Pump (Hydrostatic) - Install


Piston Pump (Hydrostatic) - Remove


System Pressure - Release - Hydraulic


Track Drive - Assemble


Track Drive - Disassemble


Track Drive - Install


Track Drive - Remove


Track (Rubber) - Detension and Tension


Track (Rubber) - Remove and Install


Track Tensioner - Remove and Install


Undercarriage - Remove and Install


RENR4875 - Specifications (247B and 257B Multi Terrain Loaders Machine Systems)


Axle - Front


Axle - Rear


Bogie Wheel


Control Manifold and Solenoid (Parking Brake)


Control Manifold (Quick Coupler)


Control Valve (Work Tool)


Coupler Cylinder


Engine Enclosure


Gas Spring Group (Cab)


Gear Motor (Fan)


Gear Pump - High Flow or Boost Flow


Gear Pump


Hydraulic Oil Filter


Hydraulic Tank


Idler Wheel


Lift Arm Cylinder and Mounting


Lift Cylinder - Left Hand


Lift Cylinder


Lift Cylinder - Right Hand


Machine Frame and Mounting


Motor Mounting (Hydrostatic)


Pilot Operated Hydraulic Control - Hydrostatic


Pilot Operated Hydraulic Control


Pilot Operated Hydraulic Control - Work Tool


Piston Motor


Piston Pump


Pump Mounting (Hydrostatic)


Quick Coupler


Radiator and Hydraulic Oil Cooler (Fan)


Radiator and Hydraulic Oil Cooler


Return Manifold


ROPS Mounting


Sprocket


Tilt Cylinder - Left Hand


Tilt Cylinder - Right Hand


Track Drive - Left Hand


Track Drive - Right Hand


Track Tensioner


Undercarriage - Left Hand


Undercarriage - Right Hand


RENR4876 - Systems Operation (247B and 257B Multi Terrain Loaders Machine Systems)


Control Manifold and Solenoid (Work Tool Positioner) - If Equipped


Control Valve (Work Tool)


General Information


Governor Control


Hydrostatic System


Pilot Hydraulic System


Pilot Valve (Joystick)


Piston Motor (Hydrostatic)


Piston Pump (Hydrostatic)


Undercarriage


Work Tool Hydraulic System


RENR4877 - Testing and Adjusting (247B and 257B Multi Terrain Loaders Machine Systems)


Accumulator (Pilot) - Test and Charge


Hydraulic Oil Contamination - Test


Hydraulic System Troubleshooting


Hydrostatic System - Flush and Fill


Hydrostatic System - Test and Adjust


Hydrostatic System Troubleshooting


Line Relief Valve - Test and Adjust


Machine Preparation


Main Relief Valve - Test and Adjust


Operational Checks


Pilot System Pressure - Test


Pump Flow - Test


System Pressure - Release


Visual Inspection


Worksheets - Troubleshoot


RENR4878 - Disassembly and Assembly (247B, 247B2, 257B and 257B2 Multi Terrain Loaders Machine Systems)


Accumulator - Remove and Install


Air Conditioner and Heater - Assemble


Air Conditioner and Heater - Disassemble


Air Conditioner and Heater - Install


Air Conditioner and Heater - Remove


Cab - Install


Cab - Remove


Cab - Tilt


Control Valve (Work Tool) - Assemble


Control Valve (Work Tool) - Disassemble


Control Valve (Work Tool) - Install


Control Valve (Work Tool) - Remove


Coupler Cylinder - Remove and Install


Disconnecting Snap To Connect Fittings


Diverter Valve - Install


Diverter Valve - Remove


Gas Spring - Remove and Install


Gear Motor - Assemble


Gear Motor - Disassemble


Gear Motor - Install


Gear Motor - Remove


Gear Pump - Assemble


Gear Pump - Disassemble


Gear Pump - Install


Gear Pump - Remove


Hydraulic System Pressure - Release


Hydraulic Tank - Install


Hydraulic Tank - Remove


Lift Arms - Install


Lift Arms - Remove


Lift Cylinder - Install


Lift Cylinder - Remove


Pilot Operated Hydraulic Control - Assemble


Pilot Operated Hydraulic Control - Disassemble


Pilot Operated Hydraulic Control - Install


Pilot Operated Hydraulic Control - Remove


Quick Coupler - Remove and Install


Refrigerant Accumulator - Remove and Install


Refrigerant Compressor and Support Housing - Remove and Install


Refrigerant Condenser and Mounting - Remove and Install


Seat - Remove and Install


Solenoid Valve and Mounting (Coupler) - Remove and Install


Solenoid Valve (Compressor Motor) - Remove and Install


Tilt Cylinder - Install


Tilt Cylinder - Remove


Window Wiper Motor - Remove and Install


RENR4889 - Schematic (247B, 247B2, 257B, 257B2, 267B, 277B, 287B Multi Terrain Loaders Hydraulic System)


RENR6417 - Systems Operation (247B, 257B, 267B, 277B & 287B Multi Terrain Loaders & 216B, 226B, 232B, 236B, 242B, 246B, 248B, 252B, 262B & 268B Skid Steer Loaders Interlock Electronic Control System)


Diagnostic Operation


Electronic Control Module (ECM)


Engine Start Interlock


General Information


Hydrostatic System Interlock and Parking Brake Interlock


Indicators


Normal Operation


Related Components


Relays


Solenoid Valve


Switches


Work Tool Interlock


RENR6417 - Testing & Adjusting (247B, 257B, 267B, 277B & 287B Multi Terrain Loaders & 216B, 226B, 232B, 236B, 242B, 246B, 248B, 252B, 262B & 268B Skid Steer Loaders Interlock Electronic Control System)


Electronic Control Module (ECM) - Replace


Glossary of Electrical Terms


System Schematic

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