Isuzu 4HK1 6HK1 AA-6HK1T BB-6HK1T Diesel Engine Service Repair Workshop Manual PDF - MISU4HK16HK1.zip
A full workshop service and repair manual covering the Isuzu Diesel Engines 4HK1, 6HK1, AA-6HK1T, and BB-6HK1T, packed with the technical data needed to maintain, troubleshoot, fix, and service these units just like a trained professional technician.
Inside this Isuzu Diesel Engines 4HK1, 6HK1, AA-6HK1T, BB-6HK1T workshop manual, you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
MANUAL LIST:
9-36530_FR - MANUEL DE SERVICE MOTEUR ISUZU 6HK1.pdf
9-36540_EN - SERVICE MANUAL 6HK1 ISUZU ENGINES.pdf
9-36550_DE - WARTUNGSANLEITUNG 6HK1 ISUZU MOTOREN.pdf
604.13.649 - 4HK1-6HK1 (Isuzu) Engines Workshop Manual (E385).pdf
604.13.654 - 4HK1-6HK1 (Isuzu) Engine Troubleshooting Manual (E385 Tier 3) .pdf
9806-2200 - Isuzu AA-6HK1T, BB-6HK1T Engine Workshop Manual.pdf
9806-3010 - Isuzu 4HK1, 6HK1 Diesel Engine Service & Repair Manual.pdf
9806-4350 - Isuzu 4HK1 Diesel Engine (Interim Tier 4 Compatible) Workshop Manual.pdf
KM-4HK1-E-02 - Hitachi_Isuzu 4HK1, 6HK1 Industrial Engine Manual.pdf
PRODUCT DETAILS:
Total Pages: 4,681 pages
File Format: PDF (Windows & Mac & Linux)
Language: English
Sub Section
Introduction
Service Information Guide
Maintenance Information
Functional Inspection
Sympton
DTC Information
Engine Control
Mechanical
Fuel System
Cooling
Lubrication
Induction
Exhaust
Aux. Emission Control Devices
Electrical
Using the Wiring Diagram
Engine
Location Diagram
Connector list
...
604.13.649 - 4HK1-6HK1 (Isuzu) Engines Workshop Manual (E385).......2
GENERAL INFORMATION.......7
General Information.......7
General Information.......8
Service Precautions.......8
Reading the model.......12
General information.......13
ENGINE.......261
Engine Electrical.......261
Service Precautions.......262
General Procedure.......262
Charging System.......263
General Description.......263
Generator (4HK1).......265
Removal.......265
Installation.......266
Torque Specifications.......266
Specifications.......267
Connector terminal.......267
Internal connections.......267
Disassembly of generator.......268
Inspection and repair of generator.......269
Performance test.......271
Handling of generator.......272
Trouble and Action.......273
Starting System.......274
General Description.......274
On-vehicle Service: Starting System.......275
Starter (4HK1).......276
Removal.......276
Installation.......277
Torque Specifications.......277
Main Data and Specifications.......278
Connections (Nikko Electric Industry Co., Ltd).......279
Disassembly of starter.......280
Inspection and repair of starter.......281
Handling of starter.......284
Trouble countermeasure.......285
Preheating System.......286
Glow Plug Replacement.......286
Precautions on Service Work.......287
A List of Defective Phenomena.......287
Main Data and Specifications.......288
Starter (6HK1).......289
Specifications.......289
Sectional view (reference).......290
Output Characteristic (reference).......291
Disassembly and Inspection of Starter.......292
Disassembly.......293
Inspection and maintenance.......294
Assembly of Starter.......298
No Load Test.......302
Specifications.......302
Generator (6HK1).......303
Specifications.......303
Charging Circuit.......303
Structure.......304
Disassembly and Inspection of Generator.......305
Disassembly.......306
Inspection.......309
Assembly.......311
Bench Testing.......312
Trouble Diagnosis.......313
Specifications.......313
ENGINE.......315
Exhaust System and Turbocharger.......315
EGR System.......316
Precautions on Service Work.......316
Explanations on Functions and Operation.......316
EGR Valve and EGR Cooler.......317
Components.......317
Removal.......317
Inspection.......318
Installation.......318
Torque Specifications.......319
Exhaust System.......320
A List of Defective Phenomena.......320
Troubleshooting.......320
Turbocharger (6HK1).......321
Table of Specifications.......321
Turbocharger Structured Diagram.......322
Disassembly and Inspection of Turbocharger.......323
Disassembly.......324
Inspection.......326
Assembly of Turbocharger.......329
Assembly.......330
Turbocharger (4HK1).......335
Inspection of Turbocharger.......335
Inspection.......335
Measurement Tool.......336
Other Material.......336
Sec1A-X.pdf.......0
ENGINE.......21
ENGINE MECHANICAL (4HK1, 6HK1).......21
ISUZU DIESEL ENGINE (4HK1, 6HK1).......23
Precautions on Service Work.......23
Main Data and Specifications.......31
Cylinder Head Cover.......34
Components.......34
Removal.......35
Installation.......36
Torque Specifications.......38
Inlet Cover.......40
Components.......40
Removal.......41
Installation.......42
Torque Specifications.......44
Turbocharger and Exhaust Manifold.......45
Components.......45
Removal.......46
Inspection.......47
Installation.......48
Torque Specifications.......52
Timing Gear Train.......55
Components.......55
Removal.......56
Inspection.......58
Installation.......60
Torque Specifications.......71
Special Tool.......72
Rocker Arm Shaft ASM.......73
Components.......73
Removal.......73
Disassembly.......74
Reassembly.......76
Installation.......77
Torque Specifications.......79
Camshaft ASM.......80
Components.......80
Removal.......81
Disassembly.......82
Reassembly.......84
Fixing torque.......86
Special Tool.......86
Installation.......87
Torque Specifications.......89
Valve Stem Seal, Valve Spring.......90
Components.......90
Removal.......90
Inspection.......91
Installation.......92
Special Tool.......94
Cylinder Head.......95
Components.......95
Removal.......95
Disassembly.......99
Inspection.......102
Reassembly.......108
Installation.......114
Torque Specifications.......121
Special Tool.......121
Piston, Connecting Rod.......123
Components.......123
Removal.......123
Disassembly.......124
Reassembly.......130
Installation.......132
Torque Specifications.......134
Special Tool.......134
Flywheel.......135
Components.......135
Removal.......135
Inspection.......137
Installation.......137
Torque Specifications.......139
Special Tool.......139
Front Cover.......140
Components.......140
Removal.......141
Installation.......142
Torque Specifications.......144
Crankshaft Front Oil Seal.......146
Components.......146
Removal.......146
Installation.......148
Torque Specifications.......153
Special Tool.......153
Crankshaft Rear Oil Seal.......154
Components.......154
Removal.......154
Installation.......155
Special Tool.......158
Crankshaft.......159
Components.......159
Removal.......159
Disassembly.......161
Reassembly.......161
Inspection.......161
Installation.......166
Torque Specifications.......170
Special Tool.......170
Cylinder Block.......172
Components.......172
Removal.......172
Inspection.......173
Installation.......174
Lubrication System.......177
Precautions on Service Work.......177
Function Check.......178
Special Tool.......179
Oil Port Cover ASM.......180
Components.......180
Removal.......180
Installation.......180
Oil Cooler.......182
Components.......182
Removal.......183
Disassembly.......184
Reassembly.......184
Installation.......185
Oil Pan.......188
Components.......188
Removal.......188
Installation.......189
Oil Pump.......191
Components.......191
Removal.......191
Disassembly.......192
Reassembly.......192
Inspection.......193
Installation.......194
Oil Pressure Switch.......198
Inspection.......198
Sec1B-X.pdf.......0
ENGINE.......199
Cooling System.......199
Cooling System.......200
Precautions on Service Work.......200
Function Check.......203
A List of Defective Phenomena.......205
Main Data and Specifications.......205
Water Pump (4HK1).......206
Components.......206
Removal.......206
Inspection.......207
Installation.......208
Torque Specifications.......209
Water Pump (6HK1).......210
Removal.......210
Installation.......212
Torque Specifications.......214
Disassembly.......215
Inspection and Repair.......216
Reassembly.......217
Thermostat.......220
Components.......220
Removal.......220
Inspection.......220
Installation.......221
Drive Belt.......222
Components.......222
Inspection.......222
Torque Specifications.......224
Sec1C-X.pdf.......0
ENGINE.......225