Caterpillar M315D M315D2 M317D M317D2 Series 2 Wheeled Excavator Workshop Repair Service Manual PDF - MCATM315DM317D2.zip
A full service and repair guide, complete with electrical wiring diagrams, covering the Caterpillar M315D, M315D Series 2, M315D2, M317D Series 2 and M317D2 Wheeled Excavators — providing every technical detail needed to service, troubleshoot, fix and rebuild these machines the way professional technicians do.
This workshop service and repair manual for the Caterpillar M315D, M315D Series 2, M315D2, M317D Series 2 and M317D2 Wheeled Excavators contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
WHEELED EXCAVATOR
Model Prefix
M315D MOBILE HYD POWER UNIT H9A
M315D WHEELED EXCAVATOR EY2
M315D WHEELED EXCAVATOR J5B
M315D WHEELED EXCAVATOR K5E
M315D WHEELED EXCAVATOR W5M
M315D2 WHEELED EXCAVATOR CA4
M315D2 WHEELED EXCAVATOR CH3
EXCAVATOR
Model Prefix
M317D HEX BASED SPL SOLUTION CET
WHEELED EXCAVATOR
Model Prefix
M317D2 WHEELED EXCAVATOR CA6
M317D2 WHEELED EXCAVATOR CH5
PRODUCT DETAILS:
Total Pages: 3,767 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
KENR6028 - Disassembly and Assembly (M315D, M315D Series 2, M315D2, M317D Series 2 and M317D2 Wheeled Excavators Machine Systems).pdf
KENR6029 - Disassembly and Assembly (M315D, M315D Series 2, M315D2, M317D Series 2 and M317D2 Wheeled Excavators Power Train).pdf
KENR7890 - Specifications (M313D, M315D, M316D, M318D and M322D Wheeled Excavators and M318D MH and M322D MH Wheeled Material Handlers Air Conditioning and Heating).pdf
KENR7890 - Systems Operation (M313D, M315D, M316D, M318D and M322D Wheeled Excavators and M318D MH and M322D MH Wheeled Material Handlers Air Conditioning and Heating).pdf
KENR7890 - Testing and Adjusting (M313D, M315D, M316D, M318D and M322D Wheeled Excavators and M318D MH and M322D MH Wheeled Material Handlers Air Conditioning and Heating).pdf
RENR7299 - Schematic (Air Conditioning Electrical System - 307D,311D,311F,312D,312D2,313D,313D2,315D,318D,318D2,319D,320D,320D2,323D,323D2,M313D,M315D,M316D,M318D,M322D).pdf
UENR116 - Disassembly and Assembly (M313D and M315D Wheeled Excavators C4.4 Engine Supplement).pdf
UENR843 - Specifications (M313D, M315D, M315D Series 2, M315D2, M317D Series 2 and M317D2 Wheeled Excavators Machine System).pdf
UENR844 - Testing and Adjusting (M313D, M315D, M315D Series 2, M315D2, M317D Series 2 and M317D2 Wheeled Excavators Hydraulic System).pdf
UENR845 - Systems Operation (M313D, M315D, M315D2, M317D and M317D2 Wheeled Excavators Hydraulic System).pdf
UENR1770 - Systems Operation (M313D, M315D, M315D Series 2, M315D2, M316D, M317D Series 2, M317D2, M318D, M320D2, M322D, M322D 2 MH, M322D2 and M324D 2 MH Wheeled Excavators Electronic System).pdf
UENR1770 - Testing and Adjusting (M313D, M315D, M315D Series 2, M315D2, M316D, M317D Series 2, M317D2, M318D, M320D2, M322D, M322D 2 MH, M322D2 and M324D 2 MH Wheeled Excavators Electronic System).pdf
UENR1770 - Troubleshooting (M313D, M315D, M315D Series 2, M315D2, M316D, M317D Series 2, M317D2, M318D, M320D2, M322D, M322D 2 MH, M322D2 and M324D 2 MH Wheeled Excavators Electronic System).pdf
UENR4686 - Schematic (M313D, M315D and M320D2 Wheeled Excavator' Hydraulic System).pdf
UENR4687 - Schematic (M313D and M315D Wheeled Excavator Electrical System (Machine) 377-1834 (Engine)).pdf
MAIN SECTIONS
KENR6028 - Disassembly and Assembly (M315D, M315D Series 2, M315D2, M317D Series 2 and M317D2 Wheeled Excavators Machine Systems)...3
Accumulator (Brake) - Remove and Install...8
Actuator Motor (Air Distributor) - Remove and Install...11
Blade - Remove and Install...16
Blade Cylinder - Remove and Install...20
Blade Linkage - Remove and Install...27
Brake Control Valve - Assemble...36
Brake Control Valve - Disassemble...38
Brake Control Valve - Install...40
Brake Control Valve - Remove...42
Bucket - Install...45
Bucket - Remove...46
Bucket Cylinder - Remove and Install...48
Bucket Linkage - Install...55
Bucket Linkage - Remove...61
Cab - Install...67
Cab - Remove...75
Check Valve (Drift Reduction) - Assemble...84
Check Valve (Drift Reduction) - Disassemble...88
Check Valve (Drift Reduction) - Install...93
Check Valve (Drift Reduction) - Remove...95
Connected Offset and Fore Boom - Install...98
Connected Offset and Fore Boom - Remove...105
Control Manifold (Pilot Oil) - Assemble...113
Control Manifold (Pilot Oil) - Disassemble...125
Control Manifold (Pilot Oil) - Install...137
Control Manifold (Pilot Oil) - Remove...140
Control Module (Automatic Temperature Control Unit) - Remove and Install...143
Control Valve (Medium Pressure) - Assemble...147
Control Valve (Medium Pressure) - Disassemble...162
Control Valve (Medium Pressure) - Install...178
Control Valve (Medium Pressure) - Remove...182
Counterweight - Remove and Install...186
Evaporator Coil - Install...191
Evaporator Coil - Remove...194
Fore Boom - Install...196
Fore Boom - Remove...204
Fore Boom Cylinder - Remove and Install...213
Fuel Level Sensor - Remove and Install...221
Fuel Tank - Install...224
Fuel Tank - Remove...235
Gear Motor and Fan - Install...246
Gear Motor and Fan - Remove...249
Gear Pump (Hydraulic Fan) - Assemble...252
Gear Pump (Hydraulic Fan) - Disassemble...256
Gear Pump (Hydraulic Fan) - Install...260
Gear Pump (Hydraulic Fan) - Remove...262
Heater Core - Install...265
Heater Core - Remove...269
Heating and Air Conditioning Unit - Install...273
Heating and Air Conditioning Unit - Remove...276
Hydraulic Hand Control - Assemble - Stabilizer and Blade...279
Hydraulic Hand Control - Disassemble - Stabilizer and Blade...282
Hydraulic Hand Control - Install...285
Hydraulic Hand Control - Remove...287
Hydraulic Oil Filter - Remove and Install...289
Hydraulic Pedal Control (Variable Adjustment Boom) - Install...292
Hydraulic Pedal Control (Variable Adjustment Boom) - Remove...293
Hydraulic Pedal Control (Work Tool) - Install...295
Hydraulic Pedal Control (Work Tool) - Remove...297
Hydraulic System Pressure - Release...299
Hydraulic Tank - Install...304
Hydraulic Tank - Remove...309
Joystick Control - Install - Boom and Bucket...315
Joystick Control - Install - Stick and Swing...318
Joystick Control - Remove - Boom and Bucket...320
Joystick Control - Remove - Stick and Swing...323
M315D Excavator K5E00001-UP (MACHINE) POWERED BY C4.4 Engine(SEBP6802 - 24) - Documentation...326
Main Control Valve - Assemble...354
Main Control Valve - Disassemble...381
Main Control Valve - Install...409
Main Control Valve - Remove...417
Main Hydraulic Pump - Assemble...425
Main Hydraulic Pump - Disassemble...442
Main Hydraulic Pump and Pump Drive Coupling - Install...455
Main Hydraulic Pump and Pump Drive Coupling - Remove...460
Metering Pump (Steering) - Install...465
Metering Pump (Steering) - Remove...467
Offset Boom Cylinder - Remove and Install...469
Pilot Valve (Joystick) - Assemble...475
Pilot Valve (Joystick) - Disassemble...479
Pilot Valve (Travel) - Assemble...484
Pilot Valve (Travel) - Disassemble...487
Pilot Valve (Travel) - Install...490
Pilot Valve (Travel) - Remove...492
Pilot Valve - Assemble - Variable Adjustment Boom...495
Pilot Valve - Disassemble - Variable Adjustment Boom...498
Piston Pump (Swing) - Assemble...501
Piston Pump (Swing) - Disassemble...523
Piston Pump (Swing) - Install...541
Piston Pump (Swing) - Remove...544
Relief Valve (Pilot) - Remove and Install...547
Seat - Remove and Install...549
Solenoid Valve (Stabilizer) - Remove and Install...559
Stabilizer - Remove and Install - Front...562
Stabilizer - Remove and Install - Rear...569
Stabilizer Cylinder - Remove and Install...575
Steering Column - Install...585
Steering Column - Remove...588
Steering Cylinder - Remove and Install...591
Steering Wheel - Remove and Install...596
Stick - Install...598
Stick - Remove...602
Stick Cylinder - Remove and Install...608
Storage Box and Covers (Cab) - Remove and Install...615
Stub Boom - Install...618
Stub Boom - Remove...626
Stub Boom Cylinders - Remove and Install...636
Swing Drive - Assemble...648
Swing Drive - Disassemble...660
Swing Drive - Install...670
Swing Drive - Remove...672
Swing Gear and Bearing - Install...675
Swing Gear and Bearing - Remove...677
Swing Motor - Assemble...679
Swing Motor - Disassemble...696
Swing Motor - Install...705
Swing Motor - Remove...708
Swivel - Assemble...712
Swivel - Disassemble...720
Swivel - Install...730
Swivel - Remove...736
Upper Frame and Undercarriage Frame - Connect...742
Upper Frame and Undercarriage Frame - Separate...748
Window Wiper Motor - Remove and Install...754
KENR6029 - Disassembly and Assembly (M315D, M315D Series 2, M315D2, M317D Series 2 and M317D2 Wheeled Excavators Power Train)...760
Axle - Install - Front Axle...762
Axle - Install - Rear Axle...766
Axle - Remove - Front Axle...769
Axle - Remove - Rear Axle...773
Differential - Assemble - Front...777
Differential - Assemble - Rear...796
Differential - Disassemble - Front...813
Differential - Disassemble - Rear...821
Drive Shaft - Remove and Install...829
Drive Shaft and Carrier Bearing - Assemble...833
Drive Shaft and Carrier Bearing - Disassemble...837
Drive Shaft and Carrier Bearing - Install...841
Drive Shaft and Carrier Bearing - Remove...843
Final Drive Carriers, Hubs and Brakes - Assemble - Front Axle...845
Final Drive Carriers, Hubs and Brakes - Assemble - Rear Axle...856
Final Drive Carriers, Hubs and Brakes - Disassemble - Front Axle...868
Final Drive Carriers, Hubs and Brakes - Disassemble - Rear Axle...877
Housing and Bearings (Steer Axle) - Install...886
Housing and Bearings (Steer Axle) - Remove...892
Hydraulic System Pressure - Release...899
Tie Rods - Install...904
Tie Rods - Remove...907
Tire and Rim - Install...911
Tire and Rim - Remove...914
Transmission - Assemble...917
Transmission - Disassemble...947
Transmission - Install...968
Transmission - Remove...971
Travel Brake Valve - Assemble...974
Travel Brake Valve - Disassemble...980
Travel Brake Valve - Install...987
Travel Brake Valve - Remove...989
Travel Motor - Assemble...991
Travel Motor - Disassemble...1005
Travel Motor - Install...1019
Travel Motor - Remove...1022
KENR7890 - Specifications (M313D, M315D, M316D, M318D and M322D Wheeled Excavators and M318D MH and M322D MH Wheeled Material Handlers Air Conditioning and Heating)...1025
Air Conditioner Lines...1026
Blower Motor...1029
Pressure Switch (Refrigerant Pressure Cutoff)...1033
Refrigerant Compressor...1035
System Capacities for Refrigerant (Excavators) - M313D - M322D...1039
KENR7890 - Systems Operation (M313D, M315D, M316D, M318D and M322D Wheeled Excavators and M318D MH and M322D MH Wheeled Material Handlers Air Conditioning and Heating)...1041
Air Conditioning System...1042
Air Conditioning and Heating System Sensor Operation...1048
Blower Motor...1052
Control Module - Heater Only...1053
Control Module...1054
Control Panel (Air Conditioner and Heater)...1056
Control Panel (Cab Heater)...1063
Evaporator Coil...1064
General Information...1066
Heater Core (Cab)...1070
Heater System (Cab) - Heater Only...1071
Motor (Air Conditioner Control)...1077
Motor (Face and Foot Air Control)...1079
Motor (Foot and Defroster Air Control)...1082
Motor (Recirculation and Fresh Air Control)...1085
Pressure Switch (Refrigerant Pressure Cutoff)...1088
Refrigerant Compressor...1090
Refrigerant Condenser...1092
Refrigerant Expansion Valve...1093
Refrigerant Receiver-Dryer...1094
Speed Control...1096
KENR7890 - Testing and Adjusting (M313D, M315D, M316D, M318D and M322D Wheeled Excavators and M318D MH and M322D MH Wheeled Material Handlers Air Conditioning and Heating)...1097
Air Conditioning E11 - Recirculation Sensor (Open Circuit)...1098
Air Conditioning E12 - Recirculation Sensor (Short Circuit)...1100
Air Conditioning E13 - Fresh Air Sensor (Open Circuit)...1102
Air Conditioning E14 - Fresh Air Sensor (Short Circuit)...1104
Air Conditioning E15 - Water Temperature Sensor (Open Circuit)...1106
Air Conditioning E16 - Water Temperature Sensor (Short Circuit)...1108
Air Conditioning E21 - Evaporator Sensor (Open Circuit)...1110
Air Conditioning E22 - Evaporator Sensor (Short Circuit)...1112
Air Conditioning E43 - Discharge Damper...1114
Air Conditioning E44 - A_M Damper...1116
Air Conditioning E51 - Refrigerant Pressure Switch (High_Low Error)...1117
Air Conditioning System Troubleshooting...1119
General Troubleshooting Information...1130
Heating System Troubleshooting...1133
Machine Preparation for Troubleshooting...1136
Manifold Gauge Set (Refrigerant) - Install...1138
Manifold Gauge Set (Refrigerant) - Remove...1141
Refrigerant Compressor Oil - Check...1144
Refrigerant Leakage - Test...1147
Refrigerant Recovery...1150
Refrigerant System - Charge...1154
Refrigerant System - Evacuate...1164
Refrigerant System - Flush...1170
Required Tools...1173
Troubleshooting Faults With Service Codes...1175
Visual Inspection...1179
RENR7299 - Schematic (Air Conditioning Electrical System - 307D,311D,311F,312D,312D2,313D,313D2,315D,318D,318D2,319D,320D,320D2,323D,323D2,M313D,M315D,M316D,M318D,M322D)...1181
UENR116 - Disassembly and Assembly (M313D and M315D Wheeled Excavators C4.4 Engine Supplement)...1183
Aftercooler - Remove and Install...1185
Air Cleaner - Remove and Install...1188
Alternator - Remove and Install...1190
Battery - Remove and Install...1191
Belt Tightener - Remove and Install...1192
Catalytic Converter - Remove and Install...1193
Clean Emissions Module - Remove and Install...1195
Coolant Tank (Expansion) - Remove and Install...1198
Cooling System Package (Radiator, Hydraulic Oil Cooler) - Remove and Install...1200
Crankshaft Pulley - Remove and Install...1207
Diesel Exhaust Fluid Module - Remove and Install...1210
Electric Starting Motor - Remove and Install...1213
Engine - Remove and Install...1215
Engine Electronic Control - Remove and Install...1223
Engine Enclosure - Remove and Install...1225
Engine Front Mount - Remove and Install - Left Side...1229
Engine Front Mount - Remove and Install - Right Side...1233
Engine Oil Cooler - Remove and Install...1237
Engine Oil Filter and Oil Filter Base - Remove and Install...1244
Engine Oil Pump - Remove and Install...1246
Engine Rear Mount - Remove and Install...1253
Fan - Remove and Install...1255
Fan Drive - Remove and Install...1257
Fan Guard - Remove and Install...1258
Fuel Filter and Base - Remove and Install...1262
Fuel Manifold - Remove and Install...1265
Oil Pan - Remove and Install - Aluminum and Pressed Steel Oil Pans...1271
Refrigerant Compressor - Remove and Install...1279
Refrigerant Condenser - Remove and Install...1282
Refrigerant Receiver-Dryer - Remove and Install...1284
System Pressure - Release...1286
Turbocharger - Remove and Install...1289
Water Pump - Remove and Install...1291
Water Separator and Fuel Priming Pump - Remove and Install...1294
Water Temperature Regulator - Remove and Install...1296