Caterpillar 215 215B Excavator Workshop Repair Service Manual PDF - MCAT215EXOPEK.zip

A full service and repair guide, complete with electrical wiring diagrams, for the Caterpillar 215 EXCAVATOR — packed with every technical detail you need to service, troubleshoot, fix, and overhaul the machine just like a seasoned pro.

Inside the Caterpillar 215 EXCAVATOR workshop service and repair manual, you'll find:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

SENR7431 - Disassembly and Assembly (215 EXCAVATOR VEHICLE SYSTEMS).pdf

SENR7428 - Testing And Adjusting (215 EXCAVATOR VEHICLE SYSTEMS).pdf

SENR7428 - Systems Operation (215 EXCAVATOR VEHICLE SYSTEMS).pdf

SENR7427 - Specifications (215 EXCAVATOR HYDRAULIC SYSTEM).pdf

SENR4121 - Schematic (215 & 215B EXCAVATORS INCREASED LIFT HYDRAULICS).pdf

SENR3248 - Disassembly and Assembly (215B & 225 HYDRAULIC PUMP AND MOTORS (PISTON TYPE)).pdf

SENR2489 - Schematic (215 EXCAVATOR ELECTRICAL SYSTEM).pdf

SENR2172 - Disassembly and Assembly (215 EXCAVATOR VEHICLE SYSTEMS).pdf

SENR2170 - Testing And Adjusting (215 EXCAVATOR HYDRAULIC SYSTEM).pdf

SENR2170 - Systems Operation (215 EXCAVATOR HYDRAULIC SYSTEM).pdf

SENR2169 - Specifications (215 EXCAVATOR HYDRAULIC SYSTEM).pdf

PRODUCT DETAILS:

Total Pages: 980 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

TABLE OF CONTENTS

SENR2169 - Specifications (215 EXCAVATOR HYDRAULIC SYSTEM)....2

Introduction....4

Hydraulic Pump....5

Relief Valve For Pilot System....12

Cycle Times....14

Pilot Valve....15

Main System Control Valve....17

Line Relief Valve For Swing Circuit....25

Combiner; Summing And Main Relief Valve....27

Speed Control And Steering Valve....31

Pilot System Filter....33

Boom Vent Valve....35

Boom Check And Relief Valve....36

Track Brake Valve....39

Quick Open Valve....41

Boom Cylinder....43

Boom Cylinder Drift....44

Bucket Cylinder....45

Bucket Cylinder Drift....46

Stick Cylinder....47

Stick Cylinder Drift....48

Clamshell Cylinder....49

Filter For Main Oil System....50

Pump Drive....51

Swing Drive....53

Final Drive....57

Motor Group....61

Track Brake....62

Track And Swing Motors....64

Front Idler And Recoil Spring....66

Track Rollers....68

Track Carrier Rollers....70

Track Adjustment....72

Track....74

Frame Group-Track Roller....75

Hydraulic Troubleshooting Chart....76

Linkage Pins....78

Clamshell....79

SENR2170 - Systems Operation (215 EXCAVATOR HYDRAULIC SYSTEM)....83

SENR2170 - Testing And Adjusting (215 EXCAVATOR HYDRAULIC SYSTEM)....144

SENR2172 - Disassembly and Assembly (215 EXCAVATOR VEHICLE SYSTEMS)....183

Release Oil Pressure In Main System....185

Fuel Tank....187

Hydraulic Oil Tank....190

Main System Oil Filter....193

Oil Cooler Relief Valve....196

Pilot System Relief Valve....198

Hydraulic Oil Cooler....202

Main System Relief Valve....203

Pilot System Oil Filter....207

Track Brake Valve....208

Boom Vent Valve....212

Safety Valve....214

Swing Relief Valve....216

Boom Check And Relief Valve....219

Summing Valve....223

Combiner Valve....226

Stick And Swing Pilot Control Valve....228

Bucket And Boom Pilot Control Valve....232

Speed And Direction Pilot Control Valve....239

Four Stem Control Valve (Front And Rear)....245

Axial Piston Pump (Front)....265

Axial Piston Pump (Rear)....269

Pilot System Pump....291

Pump Drive....297

Swing Brake....308

Swing Motor....311

Swing Drive....327

Swivel Group....348

Track Motor Guards (If So Equipped)....355

Track Motors....357

Parking Brakes....359

Track Roller....365

Counterweight....372

Track Carrier Roller....374

Tracks....380

Front Idlers....385

Hydraulic Track Adjuster And Yoke....393

Recoil Spring....398

Sprockets....402

Final Drives....404

Track Roller Frame....426

Hydraulic Cylinder Bearing Assemblies (Bucket And Boom)....428

Hydraulic Cylinder Bearing Assemblies (Stick)....430

Bucket....432

Bucket Cylinder....434

Stick....442

Stick Cylinder....446

Foreboom....453

Boom....457

Boom Cylinders....461

Undercarriage....468

Swing Gear And Bearing....475

SENR2489 - Schematic (215 EXCAVATOR ELECTRICAL SYSTEM)....477

SENR3248 - Disassembly and Assembly (215B & 225 HYDRAULIC PUMP AND MOTORS (PISTON TYPE))....479

Pump....480

Motors (Swing And Track)....500

SENR4121 - Schematic (215 & 215B EXCAVATORS INCREASED LIFT HYDRAULICS)....514

SENR7427 - Specifications (215 EXCAVATOR HYDRAULIC SYSTEM)....515

(10 Roller Undercarriage) Combiner, Summing And Main Relief Valve....517

(8 Roller Undercarriage) Combiner, Summing And Main Relief Valve....519

Boom Check And Relief Valve....521

Boom Check Valve....524

Boom Cylinder Drift....526

Boom Cylinder....527

Boom Vent Valve....528

Bucket Cylinder Drift....530

Bucket Cylinder....531

Clamshell Cylinder....532

Cycle Times....533

Filter For Man Oil System....534

Final Drive....535

Front Idler And Recoil Spring....539

Hydraulic Pump....541

Introduction....549

Line Relief Valve For Swing Circuit....550

Main System Control Valve....552

Pilot System Filter....566

Pilot Valve ....568

Pilot Valve....570

Pump Drive....572

Quick Open Valve....575

Relief Valve For Pilot System....577

Selector Valve....579

Speed Control And Steering Valve....580

Stick Cylinder Drift....582

Stick Cylinder....583

Swing Drive....584

Track And Swing Motors....588

Track Brake Valve....590

Track Brake....592

Track Carrier Rollers....594

Track Rollers....597

SENR7428 - Systems Operation (215 EXCAVATOR VEHICLE SYSTEMS)....599

SENR7428 - Testing And Adjusting (215 EXCAVATOR VEHICLE SYSTEMS)....664

SENR7431 - Disassembly and Assembly (215 EXCAVATOR VEHICLE SYSTEMS)....697

Axial Piston Pump (Front Or Rear)....699

Axial Piston Pump (Front)....718

Axial Piston Pump (Rear)....721

Boom Check And Relief Valve....724

Boom Cylinders....728

Boom Vent Valve....734

Boom....737

Bucket And Boom Pilot Control Valve....741

Bucket Cylinder....744

Bucket....751

Combiner Valve....753

Counterweight,....755

Final Drives....756

Foreboom....776

Four Stem Control Valve (Front)....780

Four Stem Control Valve (Rear)....791

Front Idlers....800

Fuel Tank....807

Hydraulic Cylinder Bearing Assemblies (Bucket And Boom)....810

Hydraulic Cylinder Bearing Assemblies (Stick)....813

Hydraulic Oil Cooler....815

Hydraulic Tank....816

Hydraulic Track Adjuster And Yoke....819

Main System Oil Filter....823

Main System Relief Valve....825

Motors....831

Oil Cooler Relief Valve....844

Parking Brakes....846

Pilot Control Valves....851

Pilot System Oil Filter....854

Pilot System Pump....855

Pilot System Relief Valve....861

Pump Drive....865

Pump Selector Valve....875

Recoil Spring....877

Release Oil Pressure In Main System....881

Safety Valve....883

Shuttle Valve....885

Speed And Direction Pilot Control Valve....887

Sprockets....892

Stick And Swing Pilot Control Valve....894

Stick Cylinder....897

Stick....903

Summing Valve....907

Swing Brake....910

Swing Drive....913

Swing Gear And Bearing....934

Swing Motor....936

Swing Relief Valve....938

Swivel Group....941

Track Brake Valve....948

Track Carrier Roller....952

Track Motor Guards....958

Track Motors....960

Track Roller Frame....962

Track Roller....964

Tracks....971

Undercarriage....976

Caterpillar 215 EXCAVATOR Repair Service Manual