John Deere 5425 5625 5725 5425N 5725N 5425HC 5625HC 5725HC Tractor Workshop Repair Service Manual PDF (TM6032) - MJODTM6032.zip

A full-service workshop manual covering John Deere Tractors 5425, 5425HC, 5425N, 5625, 5625HC, 5725, 5725N — everything a dealership-grade technician needs to service, troubleshoot, fix, and overhaul these machines.

This repair guide for the John Deere Tractors models 5425, 5625, and 5725, the narrow-frame 5425N and 5725N, plus the orchard and HC variants 5425HC, 5625HC, and 5725HC, contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

tm6032 - 5425, 5425 Narrow, 5425 Orchard, 5425 HC, 5625, 5625 HC,5725, 5725 Narrow, 5725 Orchard and 5725 HC Tractors Technical Manual.pdf

PRODUCT DETAILS:

Total Pages: 1,211 pages

File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)

Language: English

MAIN SECTIONS

Foreword

General Information

Safety

General Specifications

Fuel and Lubricants

Serial Number Locations

Features and Accessories

Engine Repair

Engine

Cooling System

Fuel System

Fuel System

Air Intake System

Speed Control Linkage

Electrical Repair

Battery, starter and alternator

Electrical system components

Wiring Harness

Power Train Repair

Clutch Housing

Clutch Assembly - CollarShift and Synchronized Transmissions (PY)

Clutch Assembly -PowrReverser™ Transmission (PM)

Clutch Assembly -PowrReverser™ Transmission (PY)

CollarShift/SyncShuttle™ Transmission

PowrReverserPowrReverser is a trademark of Deere & Company (If Equipped)

PowrReverserPowrReverser is a trademark of Deere & Company Transmission (If Equipped)

Rear PTO Drive Shaft

Differential

Final Drive

Mechanical Front Wheel Drive

Creeper Assembly

Steering and Brake Repair

Steering Repair

Brake Repair

Hydraulic Repair

Hydraulic pump and filter

Hydraulic Oil Cooler

Rockshaft

Dual Selective Control Valve

Single Selective Control Valve

Mid-Mount Selective Control Valve

Hydraulic Power Beyond

Miscellaneous Repair

Front Axle-2WD

Wheels

3-Point Hitch

Fenders

Hood

Final Axle Spacers

Operator Station Repair

Seat and Support

Control Console and Panel

ROLL-GARD®

Rear Bar-Narrow Tractors

Cab Components

Isolated Open Operator Station Components

Air Conditioning System

Heating System

Dealer Fabricated Tools

Dealer Fabricated Tools

tm6032 - 5425, 5425 Narrow, 5425 Orchard, 5425 HC, 5625, 5625 HC,5725, 5725 Narrow, 5725 Orchard and 5725 HC Tractors

Table of Contents

Foreword

Section 10: General Information

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Prepare for Emergencies

Wear Protective Clothing

Protect Against Noise

Handle Fuel Safely—Avoid Fires

Handle Starting Fluid Safely

Keep ROPS Installed Properly

Use Foldable ROPS and Seat Belt Properly

Stay Clear of Rotating Drivelines

Use Steps and Handholds Correctly

Read Operator Manuals for ISOBUS Implements

Use Seat Belt Properly

Operating the Tractor Safely

Limited Use in Forestry Operation

Operating the Loader Tractor Safely

Keep Riders Off Machine

Instructional Seat

Use Safety Lights and Devices

Use a Safety Chain

Transport Towed Equipment at Safe Speeds

Use Caution On Slopes and Uneven Terrain

Freeing a Mired Machine

Avoid Contact with Agricultural Chemicals

Handle Agricultural Chemicals Safely

Handling Batteries Safely

Avoid Heating Near Pressurized Fluid Lines

Remove Paint Before Welding or Heating

Handle Electronic Components and Brackets Safely

Practice Safe Maintenance

Exhaust Filter Cleaning

Work In Ventilated Area

Support Machine Properly

Prevent Machine Runaway

Park Machine Safely

Transport Tractor Safely

Service Cooling System Safely

Service Accumulator Systems Safely

Service Tires Safely

Service Front-Wheel Drive Tractor Safely

Tightening Wheel Retaining Bolts/Nuts

Avoid High-Pressure Fluids

Do Not Open High-Pressure Fuel System

Store Attachments Safely

Dispose of Waste Properly

Group 10: General Specifications

Machine Specifications

Machine Specifications, continued

Machine Specifications, continued

Machine Specifications, continued

Machine Specifications (Narrow Tractors)

Machine Specifications (Narrow Tractors), continued

Machine Specifications (Narrow Tractors), continued

Machine Specifications (Narrow Tractors), continued

Machine Dimensions — OOS

Machine Dimensions — IOOS

Machine Dimensions — Cab

Machine Dimensions (Narrow Tractors)

Estimated Vehicle Speed, Collar Shift Transmissions (PY)

Estimated Vehicle Speed, Synchronized Transmissions (PY)

Estimated Vehicle Speed, PowrReverser™ Transmission (PM), 12 Forward/12 Reverse

Estimated Vehicle Speed, PowrReverser™ Transmission (PY), 12 Forward/12 Reverse

Ground Speed Estimates (Narrow Tractors)

Repair Specifications

Repair Specifications - Cont..

Repair Specifications - Cont..

Repair Specifications - Cont..

Repair Specifications - Cont..

Repair Specifications - Cont..

Repair Specifications - Cont..

Repair Specifications - Cont..

Repair Specifications - Cont..

Service Recommendations for O-Ring Boss Fittings

Service Recommendations for Flat Face O-Ring Seal Fittings

Metric Cap Screw Torque Values—Grade 7

Metric Bolt and Cap Screw Torque Values

Unified Inch Bolt and Cap Screw Torque Values

Abbreviations

Group 20: Fuel and Lubricants

Diesel Fuel Specifications

Lubricity of Diesel Fuel

Diesel Fuel Storage

Do Not Use Galvanized Containers

Fill Fuel Tank

Diesel Engine Oil

Heavy Duty Diesel Engine Coolant

Engine Break - In Oil

Engine Cooling System

Liquid Coolant Conditioner

Transmission and Hydraulic Oil

MFWD Gear Oil

Grease (Specific Application)

Grease

Alternative and Synthetic Lubricants

Lubricant Storage

Group 25: Serial Number Locations

Serial Numbers

Product Identification Number Location

Engine Serial Number Location

Fuel injection pump serial number location

Alternator Identification Number Location

Power Steering Valve Serial Number Location

Transmission Serial Number Location

Front Axle (2WD) Serial Number Location

Mechanical Front Wheel Drive (MFWD) Serial Number Location

Air Conditioning Compressor Serial Number Location

Cab Serial Number Location

Group 30: Features and Accessories

Features and Accessories

Standard Features

Standard Features

Operating Foldable Rops

Fixed ROPS Crossbar

Factory Installed Optional Equipment

Field Installed Optional Kits and Accessories

Section 20: Engine Repair

Group 05: Engine

Service Equipment and Tools

Specifications

John Deere Engine Repair—Use CTM104

Remove Engine

Install Engine

Group 10: Cooling System

Specifications

Engine Coolant Pump Repair—Use CTM104

Remove right-side fan guard

Remove left-side fan guard

Remove and Install Coolant Recovery Tank

Remove and Inspect Radiator

Install Radiator

Remove and Install Thermostat

Inspect and Replace Belt Tensioner

Section 30: Fuel System

Group 05: Fuel System

Injection Pump, Nozzle and Governor Repair—Use CTM104

Remove, Inspect and Install Fuel Tank—Reference Listing

Remove, Inspect and Install Fuel Tank—OOS ( -XXXXXX)

Remove, Inspect and Install Fuel Tank—OOS (XXXXXX- )

Remove and Install Fuel Tank—Cab and IOOS

Remove, Inspect, and Install Fuel Tank - PowrReverser™ Transmission (PY)

Remove, Inspect, and Install Fuel Tank—Narrow

Replace Fuel Filter (Engine Tier 0 and 1)

Replace Fuel Filter/Water Separator (Engine Tier 2)

Remove and Install Fuel Filter/Primer Pump Assembly (Engine Tier 0 and 1)

Remove and Install Fuel Filter/Primer Pump Assembly (Engine Tier 2)

Remove and Install The Water Separator Assembly—OOS and Cab

Replace Primary Fuel Filter—Cab and IOOS

Replace Fuel Transfer Pump—Cab and IOOS

Replacing the Check Valve in the Fuel Line—Cab and IOOS

Replacing the Adapter in the Fuel Line—Cab and IOOS

Group 10: Air Intake System

Turbocharger Repair—Use CTM104

Specifications

Other Material

Remove, Inspect, and Install Air Cleaner Elements

Remove Turbocharger

Install Turbocharger

Turbocharger Break-In

Group 15: Speed Control Linkage

Inspect and Repair Speed Control Linkage—Reference Listing

Inspect and Repair Speed Control Linkage (OOS)

Inspect and Repair Speed Control Linkage (IOOS and Cab)

Section 40: Electrical Repair

Group 05: Battery, starter and alternator

Starter Repair—Use CTM77

Prevent Battery Explosions

Remove and Install Battery

Remove and Install Starter

Replace Alternator/Regulator

Group 10: Electrical system components

Essential Tools

Other Material

Specifications

Replace Air Filter Restriction Switch

Replace Cold Start Advance Switch

Replace Coolant Temperature Sender

Replace Engine Speed Sensor

Replace Engine Oil Pressure Switch

Replace Key Switch—Reference Listing

Replace Key Switch—OOS and IOOS

Replace Key Switch—Cab

Replace Light Switch

Replace Light Switch — Cab

Replace Turn Signal Switch—Reference Listing

Replace Turn Signal Switch—OOS and IOOS

Replace Turn Signal Switch—Cab

Replace Instrument Panel—Reference Listing

Replace Instrument Panel—OOS and IOOS

Replace Instrument Panel—Cab

Replace Rear PTO Switch—Reference Listing

Replace Rear Mechanical PTO Switch—OOS

Replace Rear Mechanical PTO Switch—Cab and IOOS

Replace Neutral Start Switch

Replace Fuel Level Sender—Reference Listing

Replace Fuel Level Sender—OOS

Replace Fuel Level Sender—Cab and IOOS

Replace Seat Switch—Reference Listing

Replace Seat Switch—OOS (if equipped)

Replace Seat Switch—Cab and IOOS (if Equipped)

Replace Wiper Control Switch

Replace Wiper Motor

Replace Speakers

Replace Antenna

Replace Blower Control Switch

Replace A/C On/Off Switch

Replace A/C Temperature Control Switch

Replace Blower Motor Resistor

Replace Air Conditioning High/Low Pressure Switch

Replace Dome Light

Replace Door Switch

Replace Start Relay

Replace Countershaft Speed Sensor—PowrReverser PowrReverser is a trademark of Deere & Company (PM) and PowrReverser PowrReverser is a trademark of Deere & Company (PY) Tractors (if equipped)

Replace Enable Pressure Sensor—PowrReverser PowrReverser is a trademark of Deere & Company (PM) and PowrReverser PowrReverser is a trademark of Deere & Company (PY) Transmission (if equipped)

Replace Clutch Pedal Position Sensor—PowrReverser PowrReverser is a trademark of Deere & Company (PM) and PowrReverser PowrReverser is a trademark of Deere & Company (PY) Transmission (if equipped)

Replace Clutch Disengage Switch— PowrReverser PowrReverser is a trademark of Deere & Company (PM) and PowrReverser PowrReverser is a trademark of Deere & Company (PY) Transmission (If Equipped)

Replace Electro-Hydraulic Directional Reverser— PowrReverser PowrReverser is a trademark of Deere & Company (PM) and PowrReverser PowrReverser is a trademark of Deere & Company (PY) Transmission (If Equipped)

Replace Park Switch— PowrReverser PowrReverser is a trademark of Deere & Company (PM) and PowrReverser PowrReverser is a trademark of Deere & Company (PY) Transmission (If Equipped)

Replace Brake Pedal Switch—Electro-Hydraulic Tractors (If Equipped)

Replace Trans Forward Solenoid—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission (If Equipped)