Volvo SD45F Soil Compactor Workshop Service Repair Manual PDF - MVLVCONSD45F.zip
A full workshop service and repair manual featuring electrical wiring diagrams for the Volvo SD45F Soil Compactor, packed with every technical detail you need to service, troubleshoot, fix, and rebuild the machine the way professional technicians do.
The Volvo Construction SD45F Soil Compactor workshop service repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 524 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
Volvo Soil Compactors SD45F Service Repair Manual.pdf
MAIN SECTIONS
0 - GENERAL.....2
00 - DESCRIPTION; COMPLETE MACHINE.....3
Description, complete machine.....4
03 - SPECIFICATIONS.....6
Conversion tables.....7
Critical mounting torques_{05-32-56}.....15
Hydraulic connections, tightening torques.....17
Hydraulic oil, specifications-[3038].....22
Lubrication and oil system, general specifications-[3012].....24
Thread locking compound, application_specifications.....26
Tightening torque, specifications_{05-32-09}.....29
Tightening torque, specifications_{05-32-33}.....32
07 - STANDARD TIME.....35
Operation numbers for additional work.....36
1 - STANDARD PARTS, SERVICE.....38
16 - LUBRICANT; FUEL; OTHER FLUID.....39
Alternative fuels.....40
Coolant mixture.....43
Diesel fuels - quality and function.....44
Fuel, lubricant and filling capacities_{05-28-00}.....46
Fuel, lubricant and filling capacities_{05-28-23}.....50
Hydraulic oil, specifications.....51
Lubrication and oil system, general specifications.....53
17 - SERVICE.....55
Air cleaner primary filter, cleaning.....57
Air cleaner system, checking.....62
Air cleaner, primary filter replacing.....63
Air cleaner, secondary filter replacing.....65
Arrival Inspection, according to Inspection Programme.....68
Articulation (Vertical swivel pin), torque.....69
Axle breather, cleaning.....71
Axle hubs, checking oil level.....72
Axle oil, checking level.....74
Battery, cleaning and inspection.....76
Belt tension, checking.....78
Carrier breather, cleaning.....80
Carrier seal, greasing.....81
Cleaning engine compartment.....83
Cleaning of the machine.....85
Coolant level, checking.....86
Coolant quality, checking.....88
Coolant, changing.....89
Cooling system integrity, checking.....90
Delivery Inspection, according to Inspection Programme.....91
Drum eccentric, checking oil level.....92
Engine oil and filter, changing.....94
Engine oil filter, replacing.....97
Engine oil level, checking.....99
Fan belt and_or alternator belt, checking and adjusting tension.....101
Fuel filter, replacing_{05-17-40}.....103
Fuel filter, replacing_{05-18-07}.....105
Fuel filters, water trap.....107
Hydraulic oil filter, changing.....108
Hydraulic oil level, checking.....110
Hydraulic oil suction strainer, cleaning.....111
Hydraulic oil tank, changing oil and filter incl. cleaning tank.....113
Hydraulic oil tank, draining.....115
Hydraulic oil tank, filling.....117
Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump .....118
Maintenance of Stored Machines, according to Inspection Programme.....120
Maintenance service, every 10 hours.....121
Maintenance service, every 1000 hours.....122
Maintenance service, every 2000 hours.....124
Maintenance service, every 250 hours.....126
Maintenance service, every 3000 hours.....128
Maintenance service, every 50 hours.....130
Maintenance service, every 500 hours.....132
Maintenance service, first 50 hours.....134
Maintenance service, general.....135
Oscillation (Horizontal swivel pin), torque.....136
Parking brake, check.....138
Radiator and coolers, cleaning.....139
Steering cylinder pins, greasing.....140
Swivel joint (horizontal and vertical) pins, greasing.....141
Tyres, checking pressure-[0352].....143
Tyres, checking pressure.....144
Wheel nuts, check torque.....145
19 - GENERAL.....146
A few simple safety rules.....147
Before operating.....151
Before service, read.....155
Charging batteries.....159
Checklist after a fire or heat exposure.....163
Cleanliness.....166
Decontamination.....170
Electrical system.....174
Environment.....178
Environmental handling for the future.....183
General.....186
Health hazards with paint, plastics and rubber.....191
Safety concerns everybody!.....195
Safety when handling oil and fuel.....199
Safety when handling the machine.....202
Safety when lifting and supporting the machine.....206
Safety when working with batteries.....209
Service position.....212
2 - ENGINE WITH MOUNTING AND EQUIPMENT.....214
20 - GENERAL.....215
Engine, description.....216
21 - ENGINE.....217
Engine mounts, replacing.....218
Engine, removing.....220
23 - FUEL SYSTEM.....226
Fuel tank, installing.....227
Fuel tank, removing.....229
25 - INLET & EXHAUST SYSTEM.....232
Air cleaner, installing.....233
Air cleaner, removing.....234
Silencer, replacing.....236
26 - COOLING SYSTEM.....239
Cooling fan, installing.....240
Cooling fan, removing.....241
Cooling package, installing.....243
Cooling package, removing.....244
27 - ENGINE CONTROL.....246
Engine speed control, mechanical basic setting.....247
Throttle control assembly, replacing.....250
Throttle control cable, replacing.....252
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS.....255
30 - GENERAL.....256
Collection of basic data.....257
DI3602, description and measuring.....259
DI4401, description and measuring.....261
Electrical troubleshooting.....263
General fault diagnosis information.....264
Lead and connector checks_{04-42-30}.....265
Lead and connector checks_{04-42-57}.....270
Low voltage.....275
MA3301, description and measuring.....276
MA4212, description and measuring.....277
MA7701, description and measruing.....279
Measuring symbols, description.....281
Multimeter.....284
PWM4202, description and measuring.....286
RE2502, description and measuring.....288
RE3301, description and measuring.....290
RE5502, description and measuring.....292
SW2701, description and measuring.....294
SW5501, description and measuring-[3521].....296
SW5501, description and measuring.....298
Troubleshooting, general.....300
31 - BATTERY.....302
Batteries, replacing.....303
Battery, connecting.....305
Battery, disconnecting.....306
33 - STARTING SYSTEM.....307
Neutral start diode, replacing.....308
Start circuit, description.....310
Starter relay, replacing.....311
37 - CABLE; FUSE; RELAY.....313
Component list, Diodes.....314
Component list, Miscellaneous.....317
Component list, Solenoid valves.....319
Component list, Sounders.....322
Component list, Switches.....324
Component list, instruments.....328
Component list, lights-[2720].....329
Component list, lights.....331
Component list, motors.....333
Component list, relays.....334
Power relay, replacing.....335
Wiring diagram 1.....337
Wiring diagram 2.....339
Wiring diagram 3.....341
Wiring diagram 4.....343
Wiring diagram 5.....345
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM.....347
Fuel level sender, replacing.....348
4 - POWER TRANSMISSION.....349
42 - TRANSMISSION; HYDRAULIC CONTROL.....350
Neutral safety switch, adjusting.....351
Neutral safety switch, replacing.....353
Propulsion control cable, replacing.....355
Propulsion control lever, replacing.....358
44 - HYDROSTATIC DRIVE.....361
Anti cavatation valve, replacing.....362
Charge pressure relief valve, replacing.....364
Charge relief pressure, test.....366
Drive motor, installing.....369
Drive motor, removing.....370
Drum drive motor, case drain flow measuring.....371
Drum drive motor, description.....373
Loop flushing valve cartridge, replacing.....374
Propel system relief pressure, check.....376
Propulsion pump bypass valve, replacing.....378
Propulsion pump function valve, replacing.....379
Propulsion pump, case drain flow measuring.....381
Propulsion pump, description.....383
Pump coupling, installing.....384
Pump coupling, removing.....385
Rear axle drive motor, description.....386
Servo shunt valve solenoid, replacing.....387
Servo shunt valve spool, replacing.....389
Thermal bypass valve, replacing.....391
Traction control valve, description.....393
Traction relief pressure valve, replacing.....395
Traction valve flow divider, replacing.....397
Traction valve, installing.....399
Traction valve, removing.....400
Travel system, hydraulic components, description.....401
46 - FRONT AXLE; REAR AXLE.....402
Axle, removing.....403
Front axle, installing.....405
5 - BRAKE.....406
52 - HYDRAULIC BRAKE SYSTEM.....407
Brake latching relay, replacing.....408
55 - PARKING BRAKE.....410
Axle drive motor, brake release pressure check.....411
Brake manifold, brake release pressure check.....413
Brake release valve solenoid, replacing.....415
Brake release valve spool, replacing.....417
Brake valve, description.....419
Parking brake pressure switch, replacing.....420
Parking brake, description.....422
6 - STEERING.....423
60 - GENERAL.....424
Steering pump, description.....425
Steering system, description.....426
Steering valve, description.....427
64 - STEERING.....428
Steering cylinder, replacing.....429
Steering pump, installing.....431
Steering pump, removing.....432
Steering valve, replacing.....433
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT.....435
71 - FRAME.....436
Drum frame, installing.....437
Drum frame, removing.....439
Swivel, installing.....441
Swivel, removing.....442
77 - WHEELS; TRACKS; TYRE; HUB; DRUM.....444
Carrier bearings, replacing.....445
Carrier, removing.....447
Drum drive motor, replacing.....450
Drum eccentric, description.....452
Drum shock mount, replacing.....455
Drum, installing.....457
Drum, removing.....459
Eccentric shaft coupling, replacing.....461
Torque hub, installing.....463
Torque hub, removing.....464
Vibration control valve solenoid, replacing.....465
Vibration control valve spool, replacing.....467
Vibration hydraulic circuit, description.....469
Vibration motor, description.....470
Vibration motor, installing.....471
Vibration motor, removing.....472
Vibration pump function valve, replacing.....473
Vibration pump, description.....475
Vibration system pressure, checking.....476
Wheel, removing and fitting one.....478
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE.....482
81 - CAB, NAKED; CANOPY.....483
Operator's platform, lowering.....484
Operator's platform, raising.....486
82 - ENGINE HOOD; MUDGUARD; FOOT STEP.....488
Engine hood, installing.....489
Engine hood, removing.....491
85 - CAB INTERIOR; UPHOLSTERY.....493
Seat timer circuit, description.....494
Seat, replacing.....495
86 - PROTECTIVE EQUIPMENT.....496
ROPS (Roll Over Protection), installing.....497
ROPS (Roll Over Protection), removing.....498
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS.....501
91 - WORKING HYDRAULIC; SERVO HYDRAULICS.....502
Blade lift cylinder, description.....503
Blade pump, description.....504
Blade tilt cylinder, description.....505
Brake shunt two speed manifold, installing.....506
Brake shunt two speed manifold, removing.....507
Brake_shunt servo two way manifold, description.....508
Hydraulic diagram 2.....509
Hydraulic diagram.....511
Hydraulic oil tank, installing.....513
Hydraulic oil tank, removing.....515
Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump.....517
Hydraulic pump, installing.....519
Hydraulic pump, removing.....521
Tandem pump, description.....523
Thermal bypass valve, description.....524