Caterpillar AP555E BG555E Asphalt Paver Workshop Repair Service Manual PDF - MCATAP55EBG555E.zip
Full service and repair documentation, complete with electrical wiring schematics, covering the Caterpillar ASPHALT PAVERS AP555E/BG555E—containing every piece of workshop guidance needed to service, troubleshoot, fix, and overhaul these machines.
Caterpillar ASPHALT PAVERS AP555E/BG555E Repair Service Manuals
workshop service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 2,051 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Manual Type: Disassembly & Assembly, Testing & Adjusting, Specifications, Systems Operation, Electrical Schematic, Troubleshooting...
Language: English
AP-555E ASPHALT PAVER A5D
BG555E ASPHALT PAVER B5P
KENR8202 - Systems Operation (AP500E, AP555E, BG500E and BG555E Asphalt Pavers Monitoring System).pdf
KENR8202 - Testing and Adjusting (AP500E, AP555E, BG500E and BG555E Asphalt Pavers Monitoring System).pdf
KENR8228 - Systems Operation (Cat® Grade and Slope v2.2x for Pavers and Cold Planers).pdf
KENR8228 - Testing and Adjusting (Cat® Grade and Slope v2.2x for Pavers and Cold Planers).pdf
KENR8228 - Troubleshooting (Cat® Grade and Slope v2.2x for Pavers and Cold Planers).pdf
KENR9564 - Schematic (AP555E and BG555E Asphalt Paver Hydraulic System).pdf
KENR9567-02 - Schematic (AP500E and BG500E Wheel-Type, AP555E and BG555E Track-Type Asphalt Paver Electrical System).pdf
KENR9803 - Systems Operation (AP555E and BG555E Asphalt Pavers Propel System).pdf
KENR9803 - Testing and Adjusting (AP555E and BG555E Asphalt Pavers Propel System).pdf
KENR9804 - Specifications (AP555E and BG555E Asphalt Pavers Propel System).pdf
KENR9805 - Systems Operation (AP555E and BG555E Asphalt Pavers Machine Systems).pdf
KENR9805 - Testing and Adjusting (AP555E and BG555E Asphalt Pavers Machine Systems).pdf
KENR9806 - Specifications (AP555E and BG555E Asphalt Pavers Machine Systems).pdf
KENR9837 - Disassembly and Assembly (AP555E and BG555E Asphalt Pavers C4.4 Engine Supplement).pdf
KENR9838 - Disassembly and Assembly (AP555E and BG555E Asphalt Pavers Machine Systems).pdf
UENR5518 (2015_Mar) - Schematic (AP500E and BG500E Wheel-Type, AP555E and BG555E Track-Type Asphalt Paver Electrical System).pdf
TABLE OF CONTENTS
KENR8202 - Systems Operation (AP500E, AP555E, BG500E and BG555E Asphalt Pavers Monitoring System).......3
Control Menu.......4
Data Link.......11
Display Module.......12
General Information.......17
Menu Contents.......19
Menu Navigation.......21
Monitoring System.......22
Operator Profile Menu.......25
Output Components.......30
Performance Menu.......31
Service Menu.......35
Settings Menu.......40
Totals Menu.......43
Warning Operation.......46
KENR8202 - Testing and Adjusting (AP500E, AP555E, BG500E and BG555E Asphalt Pavers Monitoring System).......48
Connector Contact Description.......49
Module - Replace.......51
Self Test.......55
System Schematic.......59
KENR8228 - Systems Operation (Cat® Grade and Slope v2.2x for Pavers and Cold Planers).......61
Configuration Menu.......62
Data Link.......79
Display Icons.......83
Display.......98
General Information.......108
Installation Menu.......113
Menus.......119
Modes of Operation.......120
System Components.......125
System Setup.......134
KENR8228 - Testing and Adjusting (Cat® Grade and Slope v2.2x for Pavers and Cold Planers).......136
Electrical Connector - Inspect.......137
Elevation Speed.......146
Module - Flash Program.......148
Module - Replace.......150
Sensor - Calibrate.......153
System Schematic.......155
Valve - Calibrate.......161
Valve Speed - Set.......169
Wiring Harness (Open Circuit) - Test.......177
Wiring Harness (Short Circuit) - Test.......178
KENR8228 - Troubleshooting (Cat® Grade and Slope v2.2x for Pavers and Cold Planers).......179
CAN Data Link 1.......181
CAN Data Link 2.......186
CB 1 Set Limits Fault.......192
CB 10 Set Limits Fault.......194
CB 13 Valve Calibration Lost.......195
CB 14 Memory Error.......197
CB 15 Memory Error.......199
CB 17 CAN Network Failure.......200
CB 19 CAN Network Failure.......208
CB 2 No Sensor Data.......216
CB 22 VM Missing.......219
CB 23 Unsupported Device.......222
CB 24 Duplicate Left_Right Device.......224
CB 25 Elevation Limit Left.......227
CB 26 Elevation Limit Right.......228
CB 32 ECM Disconnected.......229
CB 33 VM Fault.......233
CB 34 VM Fault.......235
CB 4 Calibration Failure.......237
CB 41 Control Latency.......239
CB 42 Control Latency.......240
CB 47 Sensor Missing.......241
CB 48 Invalid Password.......243
CB 5 Calibration Failure.......244
CB 50 Serial Number Fault.......247
CB 52 Sensor Not Supported.......248
CB 56 Reference Target Not Found.......249
CB 59 Screed Control Not Allowed.......250
CB 6 Wrong Screed Motion.......252
CB 61 Service Agreement Expired.......254
CB 64 Invalid Dimension.......255
CB 65 Duplicate Valve Number.......256
CB 66 Device Configuration Error.......257
CB 67 Device Configuration Timeout.......260
CB 68 Valve Calibration In Process.......263
CB 69 Incorrect Password.......264
CB 7 Calibration Failure.......265
CB 70 String Line Not Allowed.......266
CB 72 Valve Calibration Required.......267
CB 8 No Screed Movement.......268
Determining Detected Faults (Display).......271
Determining Detected Faults (Electronic Service Tool).......272
Diagnostic Capabilities.......275
Diagnostic Code List.......285
Electrical Power Supply.......287
General Information.......291
Operational Problems.......293
Service Tools.......297
KENR9564 - Schematic (AP555E and BG555E Asphalt Paver Hydraulic System).......299
Collage.......300
Main.......315
Features.......315
Cover Page.......316
Information.......0
Component Table.......317
Tap Table.......318
Fluid Power Symbols.......319
Electrical Symbols.......320
Schematic.......321
Machine Views.......0
Left Side, Front View.......322
Right Side, Rear View.......323
Tap Panel.......324
KENR9567-02 - Schematic (AP500E and BG500E Wheel-Type, AP555E and BG555E Track-Type Asphalt Paver Electrical System).......325
Collage.......326
Main.......371
Feature.......371
Cover Page.......372
Information.......0
Component Location.......0
Volume 1 of 2 - Machine Wiring.......0
Page 1 of 2.......373
Page 2 of 2.......374
Volume 2 of 2 - AC Wiring.......375
Connector Location.......0
Volume 1 of 2 - Machine Wiring.......376
CID/MID/FMI.......0
Volume 1 of 2 - Machine Wiring.......377
Specifications and Related Manuals.......0
Volume 1 of 2 - Machine Wiring.......378
Standard Electrical.......379
Schematics.......0
Volume 1 of 2 - Machine Wiring.......380
Volume 2 of 2 - AC Wiring.......381
Machine Views.......0
Volume 1 of 2 - Machine Wiring.......0
Engine and Powertrain Wiring.......382
Front Wheel Assist Wiring.......383
Left Tractor and Operator Station Wiring.......384
Machine Control Wiring.......385
Rear Wiring.......386
Right Tractor and Operator.......387
Volume 2 of 2 - AC Wiring.......0
Generator Wiring.......388
NACD Metal Box.......389
KENR9803 - Systems Operation (AP555E and BG555E Asphalt Pavers Propel System).......390
Electrical Schematic (Propel System).......391
Final Drive Planetary.......400
General Information (Propel System).......402
Graphic Color Codes.......404
Hydraulic Schematic (Propel System).......406
Location of Electrical Components (Propel System).......411
Location of Hydraulic Components (Propel System).......433
Operator Controls (Propel System).......439
Parking Brake.......446
Piston Motor (Propel).......448
Piston Pump (Propel).......451
KENR9803 - Testing and Adjusting (AP555E and BG555E Asphalt Pavers Propel System).......458
Accumulator (Track Tension) - Test and Charge.......459
Forward Currents (EDC)- Calibrate.......468
Harness (Speed Potentiometer) and Electronic Sensor - Test.......479
Hydraulic Oil Contamination - Test.......483
Machine Preparation for Troubleshooting.......486
Piston Pump Flow - Test.......489
Piston Pump Neutral - Test and Adjust.......495
Pressure Limiter Valve - Test and Adjust.......507
Propel System Troubleshooting.......524
Pump Synchronization - Test and Adjust.......527
Relief Valve (Charge) - Test and Adjust.......537
Reverse Currents (EDC)- Calibrate.......556
Rotary Position Sensor (Brake Pedal) - Test and Adjust.......567
Rotary Position Sensor (Steering) - Test and Adjust.......572
Seal Leakage (Brake Piston) - Test.......577
Solenoid (Shift) - Test.......582
Steering Wheel - Calibrate.......586
Track Alignment.......598
Visual Inspection.......605
KENR9804 - Specifications (AP555E and BG555E Asphalt Pavers Propel System).......609
Accumulator (Track Tension).......610
Accumulator Charging Valve (Track Tension).......612
Bogie.......614
Final Drive Planetary.......616
Hydraulic Cylinder (Track Tension).......618
Piston Motor (Propel).......620
Piston Pump (Propel).......621
Pressure Control Valve (Parking Brake Release).......623
Pressure Switch (Track Tension).......625
Propel Lines.......627
Track Roller Frame.......629
Track Tensioner.......633
KENR9805 - Systems Operation (AP555E and BG555E Asphalt Pavers Machine Systems).......635
Control Valve (Apron Fold).......637
Control Valve (Hopper Hoist, Tow Point).......639
Control Valve (Truck Hitch).......642
Electrical Schematic (Auger and Conveyor System).......644
Electrical Schematic (Auxiliary Hydraulic System).......656
Electrical Schematic (Generator System).......678
Electrical Schematic (Hydraulic Fan).......683
Electrical Schematic (Tamper System).......686
Electrical Schematic (Vibratory System).......690
Electrical Schematic (Washdown System).......693
Electrical System (Auxiliary Hydraulic).......696
Electrical System (Tamper).......721
General Information (Auger and Conveyor System).......732
General Information (Auxiliary Hydraulic System).......734
General Information (Fan Hydraulic System).......735
General Information (Generator System).......736
General Information (Tamper System).......737
General Information (Vibratory System).......738
General Information (Washdown System).......739
Graphic Color Codes.......740
Hydraulic Schematic (Auger and Conveyor System).......742
Hydraulic Schematic (Auxiliary Hydraulic System).......748
Hydraulic Schematic (Hydraulic Fan).......766
Hydraulic Schematic (Tamper System).......770
Hydraulic System (Auxiliary).......774
Location Of Components (Generator System).......778
Location of Components (Auger and Conveyor System).......784
Location of Components (Fan System).......807
Location of Components (Vibratory System).......818
Location of Components (Washdown System).......826
Operator Controls (Auger and Conveyor System).......835
Operator Controls (Auxiliary Hydraulic System).......846
Operator Controls (Generator).......862
Operator Controls (Tamper System).......865
Operator Controls (Vibratory System).......868
Operator Controls (Washdown System).......871
Paver Ventilation System.......872
Piston Motor (Auger and Conveyor).......874
Piston Pump (Auger and Conveyor).......878
Piston Pump (Auxiliary).......886
Piston Pump (Tamper).......889
Vibratory Valve.......893
KENR9805 - Testing and Adjusting (AP555E and BG555E Asphalt Pavers Machine Systems).......895
Conveyor Chain (Drag) - Check and Adjust.......896
Conveyor Drive Chain (Auger) - Check and Adjust.......900
Conveyor Drive Chain (Drag) - Check and Adjust.......905
Conveyor Speed (Auger) - Calibrate.......910
Conveyor Speed (Auger) - Check.......927
Conveyor Speed (Drag) - Calibrate.......932
Conveyor Speed (Drag) - Check.......950
Fan Speed (Ventilation) - Test.......957
Gear Pump Flow (Cooling Fan) - Test.......965
Hydraulic Oil Contamination - Test.......970
Machine Preparation for Troubleshooting.......973
Machine System Troubleshooting.......976
Piston Motor Case Drain Flow (Auger Conveyor and Drag Conveyor) - Test.......980
Piston Pump Flow (Auxiliary) - Test.......991
Piston Pump Flow (Vibratory) - Test.......998
Piston Pump Neutral (Auger Conveyor and Drag Conveyor) - Test and Adjust.......1005
Pressure Limiter Valve (Tamper Pump) - Test and Adjust.......1023
Pressure Reducing Valve (Shift) - Test and Adjust.......1031
Pressure Reducing Valve (Tow Point) - Test and Adjust.......1037
Pressure Reducing Valve (Truck Hitch) - Test and Adjust.......1043
Pump Control Valve (Auxiliary) - Test and Adjust.......1049
Relief Valve (Charge, Auger Conveyor and Drag Conveyor) - Test and Adjust.......1055
Relief Valve (Main, Auger Conveyor and Drag Conveyor) - Test and Adjust.......1070
Relief Valve (Screed Counterbalance) - Test and Adjust.......1102
Sensor (Paddle) - Calibrate.......1112
Solenoid Valve (Tamper) - Calibrate.......1127
Vibratory Shaft Speed - Calibrate.......1137
Visual Inspection.......1149
KENR9806 - Specifications (AP555E and BG555E Asphalt Pavers Machine Systems).......1153
Air Cleaner.......1155
Auger Conveyor.......1156
Auger Drive Motor.......1159
Control Valve (Apron).......1160
Control Valve (Auxiliary).......1162
Control Valve (Truck Hitch).......1165
Control Valve (Vibratory).......1166
Conveyor Drive Motor.......1167
Conveyor Planetary Drive (Drag).......1169
Counterbalance Valve (Hopper Hoist, Tow Point).......1171