Caterpillar C7.1 C7.2 Diesel Engine Workshop Repair Manual PDF Download - MCATC7.1OPEK.zip
A full factory-style service and repair guide, complete with electrical wiring diagrams, for Caterpillar C7.1 Series engines—packed with everything needed to service, troubleshoot, fix, and overhaul these units the way professional technicians do.
The workshop manual covering Caterpillar C7.1 Series engines contains the following:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
KENR8881 - Disassembly & Assembly (C7.1 Engines for Caterpillar Built Machines).pdf
KENR9128 - Troubleshooting (C7.1 Engines for Caterpillar Built Machines).pdf
KENR9226 - Troubleshooting (C7.1 Engines for Caterpillar Built Machines).pdf
KENR9240 - Specifications (C7.1 Engines for Caterpillar Built Machines).pdf
KENR9241 - Systems Operation (C7.1 Engines for Caterpillar Built Machines).pdf
KENR9241 - Testing & Adjusting (C7.1 Engines for Caterpillar Built Machines).pdf
KENR9511 - Schematic (Marine Multi-Station Control System II Electrical System - Typical Dual Engine Installation).pdf
LEBW4976 - Application & Installation Guide (Diesel Fuel & Diesel Fuel Systems).pdf
M86193-01 - Disassembly and Assembly (C7.1 Marine Propulsion Engine).pdf
M87218 - Troubleshooting (C7.1 Commercial Marine Engine).pdf
M87219 - Systems Operation (C7.1 Commercial Marine Engine).pdf
M87219 - Testing and Adjustingn (C7.1 Commercial Marine Engine).pdf
M101251 - Specifications (C7.1 Marine Propulsion Engines).pdf
REHS1413 - Special Instruction - Installation of Cat Messenger for On-highway Engines.pdf
RENR1282 - Electronic PTO Installation & Application Guide (On-Highway Engines).pdf
RENR1377 - Systems Operation (Electric Protection System Energize-To-Run for Generator Set, Industrial & Marine Diesel Engines).pdf
RENR1377 - Testing & Adjusting (Electric Protection System Energize-To-Run for Generator Set, Industrial & Marine Diesel Engines).pdf
RENR7651 - Systems Operation (Marine Multi-Station Control System).pdf
RENR7651 - Testing & Adjusting (Marine Multi-Station Control System).pdf
RENR7651 - Troubleshooting (Marine Multi-Station Control System).pdf
RENR7893 - Schematic (Marine Multi-Station Control System Electrical System - Typical Single Engine Installation).pdf
RENR7929 - Schematic (Marine Multi-Station Control System Electrical System - Typical Dual Engine Installation).pdf
SEBF9050 - Applied Failure Analysis - Engine Valve Failure Modes(1100, 1105).pdf
SENR2995 - Product Safety.pdf
SENR3130 - Specifications - Torque Specifications.pdf
SENR3130 - Specifications (Torque Specifications for All Caterpillar Products).pdf
SENR3130 - Torque Specifications.pdf
SERT4052 - Service Training (Acert Technology for On-Highwayheavy Duty Engines).pdf
UENR3262 - Disassembly & Assembly - Seal Installation.pdf
UENR5159 - Schematic (C7.1 Marine Engine Electrical System).pdf
PRODUCT DETAILS:
Total Pages: 4,008 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
ENGINE - GENERATOR SET
Model Prefix
C7.1 GENERATOR SET ETG
C7.1 GENERATOR SET L7C
C7.1 GENERATOR SET MRP
C7.1 GENERATOR SET RMT
C7.1 GENERATOR SET STZ
C7.1 GENERATOR SET TX9
C7.1 GENERATOR SET TXR
C7.1 GENERATOR SET WG2
C7.1 GENERATOR SET WG3
C7.1 GEN GENERATOR SET T4T
C7.1DE150E GENERATOR SET GTW
C7.1DE200E GENERATOR SET ECW
C7.1DE200E GENERATOR SET GTP
C7.1DE200E GENERATOR SET GTY
ENGINE - INDUSTRIAL
Model Prefix
C7.1 ENGINE 6J6
C7.1 INDUSTRIAL ENGINE 630
C7.1 INDUSTRIAL ENGINE 673
C7.1 INDUSTRIAL ENGINE 770
C7.1 INDUSTRIAL ENGINE 881
C7.1 INDUSTRIAL ENGINE G92
C7.1 INDUSTRIAL ENGINE G9R
C7.1 INDUSTRIAL ENGINE M75
ENGINE - MACHINE
Model Prefix
C7.1 ENGINE - MACHINE 450
C7.1 ENGINE - MACHINE BD4
C7.1 ENGINE - MACHINE C7R
C7.1 ENGINE - MACHINE D7A
C7.1 ENGINE - MACHINE D8T
C7.1 ENGINE - MACHINE E7A
C7.1 ENGINE - MACHINE W7N
MARINE PRODUCTS
Model Prefix
C7.1 GENERATOR SET JME
C7.1 MARINE ENGINE GJN
C7.1 MARINE ENGINE JEZ
ENGINE - MACHINE
Model Prefix
C7.2 ENGINE - MACHINE KHX
C7.2 ENGINE - MACHINE TX7
MAIN SECTIONS
KENR8881 - Disassembly & Assembly (C7.1 Engines for Caterpillar Built Machines)............3
ARD Spark Plug - Remove and Install............9
Accessory Drive - Remove and Install - Accessory Drive SAE A............12
Accessory Drive - Remove and Install - Accessory Drive SAE B............19
Air Compressor - Remove and Install - Single Cylinder............28
Air Compressor - Remove and Install - Twin Cylinder Compressor............44
Air Control Valve - Remove and Install - Clean Emissions Module............61
Alternator - Install............66
Alternator - Remove............77
Alternator Belt - Remove and Install............84
Atmospheric Pressure Sensor - Remove and Install............88
Bearing Clearance - Check............91
Belt Tensioner - Remove and Install............94
Boost Pressure Sensor - Remove and Install............98
Camshaft - Remove and Install............101
Camshaft Bearings - Remove and Install............107
Camshaft Gear - Remove and Install............111
Camshaft Position Sensor - Remove and Install............125
Catalyst - Remove and Install - Diesel Oxidation Catalyst (DOC)............128
Combustion Head - Remove and Install - Pilot Only System............139
Connecting Rod Bearings - Install - Connecting rods in position............151
Connecting Rod Bearings - Remove - Connecting rods in position............155
Coolant Temperature Sensor - Remove and Install............159
Crankcase Breather - Install............162
Crankcase Breather - Remove............168
Crankshaft - Install............174
Crankshaft - Remove............183
Crankshaft Front Seal - Remove and Install............189
Crankshaft Gear - Remove and Install............193
Crankshaft Main Bearings - Remove and Install - Crankshaft in position............198
Crankshaft Position Sensor - Remove and Install............209
Crankshaft Rear Seal - Install............212
Crankshaft Rear Seal - Remove............220
Crankshaft Timing Ring - Remove and Install............223
Cylinder Head - Install............227
Cylinder Head - Remove............237
Diesel Particulate Filter - Assemble............247
Diesel Particulate Filter - Disassemble............252
Diesel Particulate Filter - Install............257
Diesel Particulate Filter - Remove............264
ECM Mounting Bracket - Remove and Install............270
Electric Starting Motor - Remove and Install............276
Electronic Control Module - Remove and Install - Electronic Control Module With Banjo Bolt Connections............279
Electronic Control Module - Remove and Install - Electronic Control Module With Quick Coupler Connections............290
Electronic Unit Injector - Install............302
Electronic Unit Injector - Remove............311
Engine Oil Cooler - Install - Engine Oil Cooler with a High Mounted Filter Base............319
Engine Oil Cooler - Install - Engine Oil Cooler with a Low Mounted Filter Base............325
Engine Oil Cooler - Remove - Engine Oil Cooler with a High Mounted Filter Base............331
Engine Oil Cooler - Remove - Engine Oil Cooler with a Low Mounted Filter Base............336
Engine Oil Filter Base - Remove and Install - Engine Oil Filter Base with Adapter............341
Engine Oil Filter Base - Remove and Install............347
Engine Oil Pan - Install - Aluminum Oil Pan............351
Engine Oil Pan - Remove - Aluminum Oil Pan............357
Engine Oil Pan Plate - Remove and Install - Aluminum Oil Pan............361
Engine Oil Pressure Sensor - Remove and Install............366
Engine Oil Pump - Install............369
Engine Oil Pump - Remove............373
Exhaust Cooler (NRS) - Remove and Install............376
Exhaust Manifold - Remove and Install............387
Fan - Remove and Install............397
Fan Drive - Remove and Install............401
Flame Detection Temperature Sensor - Remove and Install - Flame Detection Temperature Sensor for the ARD............404
Flexible Exhaust Pipe - Remove and Install............408
Flow Control Valve - Remove and Install............418
Flywheel - Install - Equipped with Rear Power Take-Off............424
Flywheel - Install............428
Flywheel - Remove - Equipped with Rear Power Take-Off............432
Flywheel - Remove............435
Flywheel Housing - Remove and Install (1)............438
Flywheel Housing - Remove and Install (2)............448
Flywheel Housing - Remove and Install (3)............459
Flywheel Housing - Remove and Install (4)............469
Flywheel Housing - Remove and Install (5)............479
Flywheel Housing - Remove and Install - Flywheel Housing that is Equipped with Rear Power Take-Off............487
Flywheel Housing - Remove and Install - Standard Housing............497
Flywheel Housing - Remove and Install - Type A, B, C, and D Wet Back-End Housing............504
Front Cover - Remove and Install - Heavy Duty Front Cover............541
Front Cover - Remove and Install............545
Fuel Filter Base - Remove and Install - Single Secondary Fuel Filter............549
Fuel Filter Base - Remove and Install - Twin Secondary Fuel Filter............555
Fuel Injection Lines - Install............562
Fuel Injection Lines - Remove............571
Fuel Injection Pump - Install............577
Fuel Injection Pump - Remove............582
Fuel Injection Pump Gear - Install............587
Fuel Injection Pump Gear - Remove............590
Fuel Manifold (ARD) - Remove and Install - Pilot Solenoid Only............593
Fuel Manifold (Rail) - Remove and Install............602
Fuel Priming Pump - Remove and Install - Electric Fuel Lift Pump (EFLP)............606
Fuel Pump (ARD) - Remove and Install............613
Fuel Temperature Sensor - Remove and Install............619
Gear Group (Front) - Remove and Install - Heavy Duty Gear Group (Front)............623
Gear Group (Front) - Remove and Install............644
Glow Plugs - Remove and Install............661
Housing (Front) - Install - Heavy Duty Housing (Front)............666
Housing (Front) - Install............674
Housing (Front) - Remove - Heavy Duty Housing (Front)............681
Housing (Front) - Remove............685
Idler Gear - Install............689
Idler Gear - Remove............698
Idler Pulley - Remove and Install - Flat Idler Pulley............704
Idler Pulley - Remove and Install - Grooved Idler Pulley............707
Ignition Coil (ARD) - Remove and Install - Clean Emissions Module............711
Inlet Air Control - Install - NRS Inlet Air Mixer............717
Inlet Air Control - Remove - NRS Inlet Air Mixer............725
Inlet Manifold Temperature Sensor - Remove and Install............730
Inlet and Exhaust Valve Springs - Remove and Install............733
Inlet and Exhaust Valves - Remove and Install............745
Lifter Group - Remove and Install - Hydraulic Lifter Group............753
Nozzle Heater Harness - Remove and Install - Heated Nozzle Connection............757
Piston Cooling Jets - Remove and Install............764
Pistons and Connecting Rods - Assemble............768
Pistons and Connecting Rods - Disassemble............773
Pistons and Connecting Rods - Install............777
Pistons and Connecting Rods - Remove............782
Pressure Sensor (Cooled Exhaust Gas) - Remove and Install - Differential Pressure Sensor............785
Pressure Sensor (DPF) - Remove and Install - Clean Emissions Module............796
Rear Power Take-Off (RPTO) - Install............802
Rear Power Take-Off (RPTO) - Remove............811
Refrigerant Compressor - Remove and Install............817
Relay (ARD Nozzle Heater) - Remove and Install - Clean Emissions Module............826
Relief Valve (Fuel) - Remove and Install............831
Rocker Shaft - Assemble............836
Rocker Shaft - Disassemble............839
Rocker Shaft and Pushrod - Install............842
Rocker Shaft and Pushrod - Remove............853
Soot Antenna - Remove and Install............858
Temperature Sensor (Cooled Exhaust Gas) - Remove and Install............861
Temperature Sensor (DPF) - Remove and Install - Temperature Sensor (DPF) and Flame Detection Sensor............865
Throttle Valve (Intake Air) - Install............872
Throttle Valve (Intake Air) - Remove............877
Turbocharger - Install - First Stage Turbocharger 1............880
Turbocharger - Install - First Stage Turbocharger 2............887
Turbocharger - Install - Second Stage Turbocharger 1............896
Turbocharger - Install - Second Stage Turbocharger 2............905
Turbocharger - Remove - First Stage Turbocharger............914
Turbocharger - Remove - Second Stage Turbocharger............918
Valve Mechanism Cover - Remove and Install............922
Vibration Damper and Pulley - Install ............929
Vibration Damper and Pulley - Remove............933
Wastegate Solenoid - Remove and Install............936
Water Pump - Install............940
Water Pump - Remove............944
Water Separator and Fuel Filter (Primary) - Remove and Install............947
Water Temperature Regulator - Remove and Install............953
KENR9128 - Troubleshooting (C7.1 Engines for Caterpillar Built Machines)............957
5 Volt Sensor Supply Circuit - Test............961
ARD Combustion Supply Air Pressure Is Low............981
ARD Failed to Ignite............985
ARD Fuel Supply - Test............996
ARD Ignition - Test............1009
ARD Is Disabled............1038
ARD Loss of Combustion............1041
ARD Nozzle - Test............1048
ARD Nozzle Heater - Test............1055
ARD Pilot Fuel Pressure Is High............1086
ARD Pilot Fuel Pressure Is Low............1095
ARD Temperature Is Low............1102
Acceleration Is Poor or Throttle Response Is Poor............1110
Alternator Is Noisy............1119
Alternator Problem............1121
Battery Problem............1123
CAN Data Link Circuit - Test............1125
Coolant Contains Oil............1132
Coolant Level Is Low............1134
Coolant Temperature Is High............1135
Cooling Fan Control - Test............1140
Customer Specified Parameters Table............1148
Customer Specified Parameters Worksheet............1151
Customer Specified Parameters............1153
Cylinder Is Noisy............1159
Data Link Circuit - Test............1162
Data Link Configuration Status - Test............1172
Diagnostic Trouble Codes............1176
Diesel Particulate Filter Collects Excessive Soot............1191
Diesel Particulate Filter Has High Ash Load............1197
Diesel Particulate Filter Has High Inlet Pressure............1199
Diesel Particulate Filter Has Low Inlet Pressure............1202
Diesel Particulate Filter Identification Signal - Test............1205
Diesel Particulate Filter Requires Initial Regeneration............1214
Diesel Particulate Filter Temperature Is High............1215
Diesel Particulate Filter Temperature Is Low............1218
ECM Does Not Communicate with Other Modules............1220
ECM Harness Connector Terminals............1222
ECM Memory - Test............1225
ECM Will Not Accept Factory Passwords............1227
Electrical Connectors - Inspect............1229
Electronic Service Tool Does Not Communicate............1239
Electronic Service Tools............1242
Engine Cranks but Does Not Start............1248
Engine Does Not Crank............1259
Engine Has Early Wear............1262
Engine Has Mechanical Noise (Knock)............1264
Engine Misfires, Runs Rough or Is Unstable............1266
Engine Overspeeds............1274
Engine Pressure Sensor Open or Short Circuit - Test............1276
Engine Shutdown Occurs Intermittently ............1297
Engine Speed Does Not Change............1300
Engine SpeedTiming Sensor Circuit - Test............1302
Engine Stalls at Low RPM............1314
Engine Temperature Sensor Open or Short Circuit - Test (1)............1318
Engine Temperature Sensor Open or Short Circuit - Test (2)............1332
Engine Top Speed Is Not Obtained............1344
Engine Vibration Is Excessive............1353
Engine Wiring Information............1356
Ether Starting Aid - Test............1362
Event Codes............1370
Exhaust Has Excessive Black Smoke............1374
Exhaust Has Excessive White Smoke............1379
Factory Passwords............1383