John Deere 230GW Wheeled Excavator Operation and Test Service Manual TM13249X19 PDF - MJODTM13249X19.zip
A full-service guide covering diagnostics, operation, and testing for the John Deere Wheeled Excavator 230GW (PIN: 1FF230GW__E061001-), complete with electrical wiring diagrams — everything you need to service, troubleshoot, and rebuild this machine with the skill of a professional technician.
The Operation and Test manual for the John Deere Wheeled Excavator 230GW contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM13249X19 - John Deere 230GW Wheeled Excavator Technical Manual - Operation and Test.pdf
tm13249x28 - John Deere Excavatrice à roues 230GW.pdf
tm13249x63 - John Deere 230GW Excavadora sobre ruedas.pdf
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Total Pages: 1,543 pages
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Language: English Spanish French
John Deere - 230GW Excavator - 1FF230GW__E061001
MAIN SECTIONS
Foreword
Manual Identification-READ THIS FIRST!
Technical Information Feedback Form
General Information
Safety
Diagnostic Trouble Codes (DTC)
Main Controller (MCZ) Diagnostic Trouble Codes
Option Controller (MC2) Diagnostic Trouble Codes
Engine Control Unit (ECU) Diagnostic Trouble Codes
Monitor Controller (DSZ) Diagnostic Trouble Codes
Information Controller (ICF) Diagnostic Trouble Codes
Air Conditioner Controller (ACF) Diagnostic Trouble Codes
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
Diagnostic Information
Adjustments
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
Monitor Operation
References
Power Train
Theory of Operation
Diagnostic Information
Tests and Adjustments
Hydraulic System
Theory of Operation
Diagnostic Information
Tests
Heating and Air Conditioning
Theory of Operation
Diagnostic Information
Tests
Dealer Fabricated Tools
TABLE OF CONTENTS....1
Section 9000: General Information....30
Group 01: Safety....30
Recognize Safety Information....33
Follow Safety Instructions....34
Operate Only If Qualified....35
Wear Protective Equipment....36
Avoid Unauthorized Machine Modifications....37
Control Pattern Selector—If Equipped....38
Add Cab Guarding for Special Uses....39
Inspect Machine....40
Stay Clear of Moving Parts....41
Avoid High-Pressure Fluids....42
Avoid High-Pressure Oils....43
Work In Ventilated Area....44
Avoid Static Electricity Risk When Refueling....45
Prevent Fires....47
Prevent Battery Explosions....48
Handle Chemical Products Safely....49
Decommissioning — Proper Recycling and Disposal of Fluids and Components....50
Exhaust Filter Ash Handling and Disposal....51
Prepare for Emergencies....52
Clean Debris from Machine....53
Use Steps and Handholds Correctly....54
Start Only From Operator's Seat....55
Use and Maintain Seat Belt....56
Prevent Unintended Machine Movement....57
Avoid Work Site Hazards....58
Keep Riders Off Machine....60
Avoid Backover Accidents....61
Inspect and Maintain ROPS....62
Avoid Machine Tip Over....63
Operating or Traveling On Public Roads....64
Use Special Care When Lifting Objects....65
Travel Safely....66
Prevent Acid Burns....67
Add and Operate Attachments Safely....69
Park and Prepare for Service Safely....70
Service Cooling System Safely....71
Remove Paint Before Welding or Heating....72
Service Tires Safely....73
Follow Tire Recommendations....74
Make Welding Repairs Safely....75
Drive Metal Pins Safely....76
Clean Exhaust Filter Safely....77
Section 9001: Diagnostic Trouble Codes (DTC)....80
Group 10: Main Controller (MCZ) Diagnostic Trouble Codes....92
Main Controller (MCZ) Diagnostic Trouble Codes....92
Controller Area Network 0 (CAN 0) Circuit Diagnostics....93
Controller Area Network 1 (CAN 1) Circuit Diagnostics....110
Interface Controller Area Network (N-CAN) Diagnostics....133
Engine Controller Area Network (Engine CAN) Diagnostics....143
011000.02 - Abnormal EEPROM....80
011001.02 - Abnormal RAM....80
011002.02 - Abnormal A/D Converter....80
011003.03 - Abnormal Sensor Voltage....80
011006.02 - Engine Controller Communication Error....80
011007.02 - (CAN 0) Data Converter Communication Error 1....80
011008.02 - (CAN 1) Data Converter Communication Error 2....80
011009.02 - (CAN 0) Monitor Controller Communication Error 1....80
011010.02 - (CAN 1) Monitor Controller Communication Error 2....80
011016.02 - Main Controller to Option Controller Communication Error 2....80
011100.02 - Abnormal Engine Speed....80
011101.03 - Engine Speed Dial Sensor Circuit High Input....80
011101.04 - Engine Speed Dial Sensor Circuit Low Input....80
011200.03 - Pump 1 Delivery Pressure Sensor Circuit High Input....80
011200.04 - Pump 1 Delivery Pressure Sensor Circuit Low Input....80
011202.03 - Pump 2 Delivery Pressure Sensor Circuit High Input....80
011202.04 - Pump 2 Delivery Pressure Sensor Circuit Low Input....80
011205.03 - Steering Pump Delivery Pressure Sensor Circuit High Input....80
011205.04 - Steering Pump Delivery Pressure Sensor Circuit Low Input....80
011206.03 - Pump 1 Flow Control Pressure Sensor Circuit High Input....80
011206.04 - Pump 1 Flow Control Pressure Sensor Circuit Low Input....80
011208.03 - Pump 2 Flow Control Pressure Sensor Circuit High Input....80
011208.04 - Pump 2 Flow Control Pressure Sensor Circuit Low Input....80
011301.03 - Swing Pressure Sensor Circuit High Input....80
011301.04 - Swing Pressure Sensor Circuit Low Input....80
011302.03 - Boom Up Pressure Sensor Circuit High Input....80
011302.04 - Boom Up Pressure Sensor Circuit Low Input....81
011303.03 - Arm In Pressure Sensor Circuit High Input....81
011303.04 - Arm In Pressure Sensor Circuit Low Input....81
011305.03 - Forward Travel Pressure Sensor Circuit High Input....81
011305.04 - Forward Travel Pressure Sensor Circuit Low Input....81
011306.03 - Reverse Travel Pressure Sensor Circuit High Input....81
011306.04 - Reverse Travel Pressure Sensor Circuit Low Input....81
011307.03 - Front Attachment Pilot Pressure Sensor Circuit High Input....81
011307.04 - Front Attachment Pilot Pressure Sensor Circuit Low Input....81
011310.03 - Work Brake Pressure Sensor Circuit High Input....81
011310.04 - Work Brake Pressure Sensor Circuit Low Input....81
011311.03 - Park Brake Remain Pressure Sensor Circuit High Input....81
011311.04 - Park Brake Remain Pressure Sensor Circuit Low Input....81
011400.02 - Pump 2 Flow Rate Limit Solenoid Feedback Abnormal....81
011400.03 - Pump 2 Flow Rate Limit Solenoid Feedback High Input....81
011400.04 - Pump 2 Flow Rate Limit Solenoid Feedback Low Input....81
011401.02 - Torque Control Solenoid Feedback Abnormal....81
011401.03 - Torque Control Solenoid Feedback High Input....81
011401.04 - Torque Control Solenoid Feedback Low Input....81
011403.02 - Arm Regenerative Solenoid Feedback Abnormal....81
011403.03 - Arm Regenerative Solenoid Feedback High Input....81
011403.04 - Arm Regenerative Solenoid Feedback Low Input....81
011404.02 - Power Dig Solenoid Feedback Abnormal....81
011404.03 - Power Dig Solenoid Feedback High Input....81
011404.04 - Power Dig Solenoid Feedback Low Input....81
011408.02 - Bypass Shutoff Valve Control Solenoid Feedback Abnormal....81
011408.03 - Bypass Shutoff Valve Control Solenoid Feedback High Input....81
011408.04 - Bypass Shutoff Valve Control Solenoid Feedback High Input....81
011409.02 - Pump 1 Secondary Flow Rate Control Solenoid Feedback Abnormal....81
011409.03 - Pump 1 Secondary Flow Rate Control Solenoid Feedback High Input....81
011409.04 - Pump 1 Secondary Flow Rate Control Solenoid Feedback Low Input....81
011410.02 - Pump 1 Flow Rate Limit Solenoid Feedback Abnormal....81
011410.03 - Pump 1 Flow Rate Limit Solenoid Feedback High Input....81
011410.04 - Pump 1 Flow Rate Limit Solenoid Feedback Low Input....82
011422.02 - Travel Speed Solenoid Feedback Abnormal....82
011422.03 - Travel Speed Solenoid Feedback High Input....82
011422.04 - Travel Speed Solenoid Feedback Low Input....82
011423.02 - Pump 2 Secondary Flow Control Solenoid Feedback Abnormal....82
011423.03 - Pump 2 Secondary Flow Control Solenoid Feedback High Input....82
011423.04 - Pump 2 Secondary Flow Control Solenoid Feedback Low Input....82
011424.02 - Axle Lock Solenoid Feedback Abnormal....82
011424.03 - Axle Lock Solenoid Feedback High Input....82
011424.04 - Axle Lock Solenoid Feedback Low Input....82
011425.02 - Work Brake Solenoid Feedback Abnormal....82
011425.03 - Work Brake Solenoid Feedback High Input....82
011425.04 - Work Brake Solenoid Feedback Low Input....82
011428.02 - Arm 2 Flow Rate Control Solenoid Feedback Abnormal....82
011428.03 - Arm 2 Flow Rate Control Solenoid Feedback High Input....82
011428.04 - Arm 2 Flow Rate Control Solenoid Feedback Low Input....82
011434.02 - Attachment Relief Solenoid 1 Feedback Abnormal....82
011434.03 - Attachment Relief Solenoid 1 Feedback High Input....82
011434.04 - Attachment Relief Solenoid 1 Feedback Low Input....82
011435.02 - Attachment Relief Solenoid 2 Feedback Abnormal....82
011435.03 - Attachment Relief Solenoid 2 Feedback High Input....82
011435.04 - Attachment Relief Solenoid 2 Feedback Low Input....82
011436.02 - Breaker Relief Solenoid Feedback Abnormal....82
011436.03 - Breaker Relief Solenoid Feedback High Input....82
011436.04 - Breaker Relief Solenoid Feedback Low Input....82
011458.02 - Selector Valve Solenoid Valve Disconnected....82
011459.02 - Idle Stop Relay Circuit Malfunction....82
011460.02 - Transmission Speed Control Solenoid (Fast) Feedback Abnormal....82
011461.02 - Transmission Speed Control Solenoid (Slow) Feedback Abnormal....82
011901.03 - Hydraulic Oil Temperature Sensor Circuit High Input....82
011901.04 - Hydraulic Oil Temperature Sensor Circuit Low Input....82
020008.02 - Hydraulic Oil Temperature Alarm....82
020010.02 - Abnormal Exhaust Filter....82
020062.02 - Hydraulic Oil Temperature Alarm....83
Group 11: Option Controller (MC2) Diagnostic Trouble Codes....420
Option Controller (MC2) Diagnostic Trouble Codes....420
015000.02 - Engine Controller Communication Error (CAN 0)....83
015002.02 - Option Controller (MC2) Communication Error (CAN1)....83
015006.02 - Monitor Controller (DSZ) Communication Error (CAN 1)....83
015011.03 - Secondary Hydraulic Oil Temperature Sensor Circuit High Input....83
015011.04 - Secondary Hydraulic Oil Temperature Sensor Circuit Low Input....83
015012.03 - Positioning Pedal Stroke 1 (Main Signal) Sensor Circuit High Input....83
015012.04 - Positioning Pedal Stroke 1 (Main Signal) Sensor Circuit Low Input....83
015013.03 - Positioning Pedal Stroke 2 (Sub Signal) Sensor Circuit High Input....83
015013.04 - Positioning Pedal Stroke 2 (Sub Signal) Sensor Circuit Low Input....83
015014.03 - Blade or Outrigger Control Lever Stroke 1 (Main Signal) Sensor Circuit High Input....83
015014.04 - Blade or Outrigger Control Lever Stroke 1 (Main Signal) Sensor Circuit Low Input....83
015015.03 - Blade or Outrigger Control Lever Stroke 2 (Sub Signal) Sensor Circuit High Input....83
015015.04 - Blade or Outrigger Control Lever Stroke 2 (Sub Signal) Sensor Circuit Low Input....83
015016.03 - Assist Switch 1 Stroke Sensor Circuit High Input....83
015016.04 - Assist Switch 1 Stroke Sensor Circuit Low Input....83
015017.03 - Assist Switch 2 Stroke Sensor Circuit High Input....83
015017.04 - Assist Switch 2 Stroke Sensor Circuit Low Input....83
015018.03 - Positioning Monitoring Pressure Sensor Circuit High Input....83
015018.04 - Positioning Monitoring Pressure Sensor Circuit Low Input....83
015019.03 - Assist Monitoring Pressure Sensor Circuit High Input....83
015019.04 - Assist Monitoring Pressure Sensor Circuit Low Input....83
015020.03 - Auxiliary Monitoring Pressure Sensor Circuit High Input....83
015020.04 - Auxiliary Monitoring Pressure Sensor Circuit Low Input....83
015021.03 - Blade or Outrigger Monitoring Pressure Sensor Circuit High Input....83
015021.04 - Blade or Outrigger Monitoring Pressure Sensor Circuit Low Input....83
015022.02 - Blade or Outrigger Center Signal Fault....83
015023.02 - Blade or Outrigger Abnormal Operation....1231
015024.02 - Auxiliary Center Signal Fault....83
015025.02 - Auxiliary Abnormal Operation....1231
015026.02 - Positioning Center Signal Fault....83
015027.02 - Positioning Abnormal Operation....1231
015028.02 - Assist Center Signal Fault....84
015029.02 - Assist Abnormal Operation....1231
015030.03 - Positioning Pedal Signal Circuit High Input....84
015030.04 - Positioning Pedal Signal Circuit Low Input....84
015031.03 - Blade or Outrigger Control Lever Stroke Signal Circuit High Input....84
015031.04 - Blade or Outrigger Control Lever Stroke Signal Circuit Low Input....84
015032.03 - Positioning Pedal Signal Circuit Fatal High Input....84
015032.04 - Positioning Pedal Signal Circuit Fatal Low Input....84
015033.03 - Blade or Outrigger Control Lever Stroke Signal Circuit Fatal High Input....84
015033.04 - Blade or Outrigger Control Lever Stroke Signal Circuit Fatal Low Input....84
015501.02 - Initial Setting Value (EEPROM) Data Read Error....84
015502.02 - Abnormal EEPROM....84
015503.02 - Abnormal RAM....84
015504.02 - Abnormal A/D Converter....84
015506.03 - Abnormal Sensor Voltage....84
015520.02 - Auxiliary 1 Solenoid Valve Abnormal Feedback....84
015520.03 - Auxiliary 1 Solenoid Valve Feedback High Input....84
015520.04 - Auxiliary 1 Solenoid Valve Feedback Low Input....84
015521.02 - Auxiliary 2 Solenoid Valve Abnormal Feedback....84
015521.03 - Auxiliary 2 Solenoid Valve Feedback High Input....84
015521.04 - Auxiliary 2 Solenoid Valve Feedback Low Input....84
015522.02 - Blade or Outrigger 1 Solenoid Valve Abnormal Feedback....84
015522.03 - Blade or Outrigger 1 Solenoid Valve Feedback High Input....84
015522.04 - Blade or Outrigger 1 Solenoid Valve Feedback Low Input....84
015523.02 - Blade or Outrigger 2 Solenoid Valve Abnormal Feedback....84
015523.03 - Blade or Outrigger 2 Solenoid Valve Feedback High Input....84
015523.04 - Blade or Outrigger 2 Solenoid Valve Feedback Low Input....84
015524.02 - Swing Park Brake Release Solenoid Valve Abnormal Feedback....84
015524.03 - Swing Park Brake Release Solenoid Valve Feedback High Input....84
015524.04 - Swing Park Brake Release Solenoid Valve Feedback Low Input....84
015525.02 - Assist 1 Solenoid Valve Abnormal Feedback....84
015525.03 - Assist 1 Solenoid Valve Feedback High Input....84
015525.04 - Assist 1 Solenoid Valve Feedback Low Input....85
015526.02 - Assist 2 Solenoid Valve Abnormal Feedback....85
015526.03 - Assist 2 Solenoid Valve Feedback High Input....85
015526.04 - Assist 2 Solenoid Valve Feedback Low Input....85
015527.02 - Assist 3 Solenoid Valve Abnormal Feedback....85
015527.03 - Assist 3 Solenoid Valve Feedback High Input....85
015527.04 - Assist 3 Solenoid Valve Feedback Low Input....85
015528.02 - Assist 4 Solenoid Valve Abnormal Feedback....85
015528.03 - Assist 4 Solenoid Valve Feedback High Input....85
015528.04 - Assist 4 Solenoid Valve Feedback Low Input....85
015529.02 - Positioning 1 Solenoid Valve Abnormal Feedback....85
015529.03 - Positioning 1 Solenoid Valve Feedback High Input....85
015529.04 - Positioning 1 Solenoid Valve Feedback Low Input....85
015530.02 - Positioning 2 Solenoid Valve Abnormal Feedback....85
015530.03 - Positioning 2 Solenoid Valve Feedback High Input....85
015530.04 - Positioning 2 Solenoid Valve Feedback Low Input....85
015531.05 - Outrigger/Blade ON/OFF Valve 1 (Front Left) Low Input....85
015532.05 - Outrigger/Blade ON/OFF Valve 2 (Front Right) Low Input....85
015533.05 - Outrigger/Blade ON/OFF Valve 3 (Rear Left) Low Input....85
015532.05 - Outrigger/Blade ON/OFF Valve 4 (Rear Right) Low Input....85
015535.05 - Pilot Cut Valve Low Input....85
020011.02 - Electric Lever Alarm....85
020303.02 - Electric Lever Pilot Cut Alarm....85
020304.02 - Positioning Pedal Signal Failure Alarm....85
020305.02 - Blade or Outrigger Control Lever Signal Failure Alarm....85
020306.02 - Assist Switch 1, 2 Signal Failure Alarm....85
020307.02 - Electric Lever Assignment Error Warning....85
Group 20: Engine Control Unit (ECU) Diagnostic Trouble Codes....639
Engine Control Unit (ECU) Diagnostic Trouble Codes....639
000081.00 - DPD Differential Pressure Sensor Circuit Range/Performance (P2453)....85
000081.01 - DPD Differential Pressure Sensor Circuit (P2452)....85
000081.02 - DPD Differential Pressure Sensor Learned Position (P2456)....85
000081.03 - DPD Differential Pressure Sensor Circuit High (P2455)....85