Caterpillar AP-800C & BG-230 Asphalt Paver Workshop Repair Service Manual PDF with 3054 Engine Disassembly, Schematics & Testing - MCATAP800C.zip

Full service and repair documentation, including electrical wiring schematics, is provided for the Caterpillar AP-800C and BG-230 asphalt pavers. Inside, you'll find every piece of workshop data needed to service, troubleshoot, fix, and rebuild these machines.

Repair and Service Manuals for the Caterpillar AP800C and BG230 Asphalt Pavers.

workshop service manual includes:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

KENR2592 - Disassembly and Assembly (AP-800C ASPHALT PAVER MACHINE SYSTEMS).pdf

KENR2593 - Disassembly and Assembly (SUPPLEMENT FOR AP-800C ASPHALT PAVER - 3054 ENGINE).pdf

KENR2594 - Schematic (AP-800C Asphalt Paver Electrical Ladder Diagram).pdf

KENR2595 - Disassembly and Assembly (BG-230 ASPHALT PAVER MACHINE SYSTEMS).pdf

KENR2596 - Disassembly and Assembly (3054 ENGINE SUPPLEMNT FOR BG-230 ASPHALT PAVER).pdf

KENR2613 - Disassembly and Assembly (8-16B; 10-20B; & 10-20WB EXTEND-A-MAT SCREED).pdf

KENR2673 - Schematic (AP-800C Asphalt Paver Hydraulic System).pdf

KENR2674 - Specifications (AP-800C ASPHALT PAVER GROUND DRIVE SYSTEM).pdf

KENR2675 - Systems Operation (AP-800C ASPHALT PAVER GROUND DRIVE SYSTEM).pdf

KENR2675 - Testing and Adjusting (AP-800C ASPHALT PAVER GROUND DRIVE SYSTEM).pdf

KENR2676 - Specifications (AP-800 ASPHALT PAVER VIBRATORY SYSTEM).pdf

KENR2676 - Systems Operation (AP-800 ASPHALT PAVER VIBRATORY SYSTEM).pdf

KENR2676 - Testing and Adjusting (AP-800 ASPHALT PAVER VIBRATORY SYSTEM).pdf

KENR2677 - Specifications (AP-800C ASPHALT PAVER CONVEYOR SYSTEM).pdf

KENR2677 - Systems Operation (AP-800C ASPHALT PAVER CONVEYOR SYSTEM).pdf

KENR2677 - Testing And Adjusting (AP-800C ASPHALT PAVER CONVEYOR SYSTEM).pdf

KENR2678 - Specifications (AP-800C ASPHALT PAVER AUXILIARY SYSTEMS).pdf

KENR2679 - Systems Operation (AP-800C ASPHALT PAVER AUXILIARY SYSTEM).pdf

KENR2679 - Testing And Adjusting (AP-800C ASPHALT PAVER AUXILIARY SYSTEM).pdf

KENR2684 - Specifications (BG-230 ASPHALT PAVER GROUND DRIVE SYSTEM).pdf

KENR2685 - Systems Operation (BG-230 ASPHALT PAVER GROUND DRIVE SYSTEM).pdf

KENR2685 - Testing and Adjusting (BG-230 ASPHALT PAVER GROUND DRIVE SYSTEM).pdf

KENR2688 - Specifications (BG-230 ASPHALT PAVER AUXILIARY SYSTEM).pdf

KENR2689 - Systems Operation (BG-230 ASPHALT PAVER AUXILIARY SYSTEM).pdf

KENR2689 - Testing And Adjusting (BG-230 ASPHALT PAVER AUXILIARY SYSTEM).pdf

Total Pages: 894 pages

File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)

Manual Type: Disassembly & Assembly, Testing & Adjusting, Specifications, Systems Operation, Electrical Schematic, Troubleshooting...

Language: English

KENR2592 - Disassembly and Assembly (AP-800C ASPHALT PAVER MACHINE SYSTEMS)................3

Bogie Wheel Assembly................5

Bogie Spindle................7

Bogie Assembly................9

Steering Cylinder................11

Hopper................12

Hopper Cylinder................13

Drag Conveyor Gate Actuator Group................14

Conveyor_Auger Drive Pumps................16

Vibatory Drive Pump................51

Auxiliary Pump................52

Travel_Pave Control Valve................65

Differential Lock Valve................66

Propel Pump Filters................67

Propel Pumps................68

Propel Motor And Planetary................87

Propel Planetary................109

Drive Wheels................120

Pump Gearbox................121

Fuel Tank................125

Screed Burner Fuel Pump................127

Screed Lift Cylinder................133

Three Stack (Auxiliary) Valve................134

Hydraulic Tank................135

Hydraulic Return Filter................137

Steering Wheel................139

Hand Metering Unit (HMU)................141

Feeder System Electrical Displacement Control................149

Conveyor_Auger Filter................150

Drag Conveyor Drive Motor................151

Drag Conveyor Planetary And Drive Group................156

Foot Brake Control Group................165

Tow Point Control Valve................167

Tow Point Cylinder................168

Tow Arm................169

Screw Auger Lift Cylinder................171

Screw Auger & AugerFrame................172

Screw Auger Motor................175

Screw Auger Planetary................176

Front Wheel Assist Manifold................178

Front Wheel Assist Motor................179

Truck Hitch Control Valve................181

Truck Hitch Group................182

KENR2593 - Disassembly and Assembly (SUPPLEMENT FOR AP-800C ASPHALT PAVER - 3054 ENGINE)................189

Starter SMCS - 1518-010................190

Alternator SMCS - 1405-010................191

Fuel Filter SMCS - 1261-010................192

Air Cleaner Assembly SMCS - 1051-010................193

Exhaust Group SMCS - 1062-010................194

Turbocharger SMCS - 1052-010................195

Engine Speed Control Cylinder SMCS - 1915-010................197

Hydraulic Oil Cooler SMCS - 1374-010................198

Radiator SMCS - 1353-010................199

Water Separator SMCS - 1263-010................202

Fuel Lift Pump SMCS - 1258-010................203

Oil Filter; Oil Filter Base And Oil Cooler SMCS - 1306; 1318; 1378-010................204

Engine SMCS - 1000-010................205

KENR2594 - Schematic (AP-800C Asphalt Paver Electrical Ladder Diagram)................211

Collage................212

Main................242

KENR2595 - Disassembly and Assembly (BG-230 ASPHALT PAVER MACHINE SYSTEMS)................244

Bogie Wheel Assembly................246

Bogie Spindle................248

Bogie Assembly................250

Steering Cylinder................252

Hopper................253

Hopper Cylinder................254

Drag Conveyor Gate Actuator Group................255

CATERPILLAR AP-800C BARBER-GREENE BG-230 Asphalt Pavers 9AL00001-UP (MACHINE) POWERED BY 3054 Engine(KEBP0122 - 67) - Documentation................257

Conveyor_Auger Drive Pumps................293

Vibatory Drive Pump................328

Auxiliary Pump................329

Travel_Pave Control Valve................342

Differential Lock Valve................343

Propel Pump Filters................344

Propel Pumps................345

Propel Motor And Planetary................364

Propel Planetary................386

Drive Wheels................397

Pump Gearbox................398

Fuel Tank................402

Screed Burner Fuel Pump................404

Screed Lift Cylinder................410

Three Stack (Auxiliary) Valve................411

Hydraulic Tank................412

Hydraulic Return Filter................414

Steering Wheel................416

Hand Metering Unit (HMU)................418

Feeder System Electrical Displacement Control................426

Conveyor_Auger Filter................427

Drag Conveyor Drive Motor................428

Drag Conveyor Planetary And Drive Group................433

Foot Brake Control Group................442

Tow Point Control Valve................444

Tow Point Cylinder................445

Tow Arm................446

Screw Auger Lift Cylinder................448

Screw Auger & AugerFrame................449

Screw Auger Motor................452

Screw Auger Planetary................453

Front Wheel Assist Manifold................455

Front Wheel Assist Motor................456

Truck Hitch Control Valve................458

Truck Hitch Group................459

KENR2596 - Disassembly and Assembly (3054 ENGINE SUPPLEMNT FOR BG-230 ASPHALT PAVER)................466

Starter SMCS - 1518-010................467

Alternator SMCS - 1405-010................468

Fuel Filter SMCS - 1261-010................469

Air Cleaner Assembly SMCS - 1051-010................470

Exhaust Group SMCS - 1062-010................471

Turbocharger SMCS - 1052-010................472

Engine Speed Control Cylinder SMCS - 1915-010................474

Hydraulic Oil Cooler SMCS - 1374-010................475

Radiator SMCS - 1353-010................476

Water Separator SMCS - 1263-010................479

Fuel Lift Pump SMCS - 1258-010................480

Oil Filter; Oil Filter Base And Oil Cooler SMCS - 1306; 1318; 1378-010................481

Engine SMCS - 1000-010................482

KENR2613 - Disassembly and Assembly (8-16B; 10-20B; & 10-20WB EXTEND-A-MAT SCREED)................487

Extender SMCS - 6641-010; 6641-017................489

Extender Nose Bar SMCS - 7180-010................495

Extender Valve SMCS - 6641-010................497

Extender Screed Plate SMCS - 6643-010................498

Extender Cylinder SMCS - 5486-010................500

Sloper Group SMCS - 7219-010................502

Sloper & Height Group Motors SMCS - 7219-010................503

Extender Height Adjuster Group SMCS - 5603-010; 5603-017................504

Height Adjuster SMCS - 5603-010................508

Burner Group SMCS - 6642-010; 6642-017................510

Burner Blower Motor SMCS - 6642-010................512

Lower Burner Chamber SMCS - 6642-010................514

Glow Plug SMCS - 1412-010................516

Control Box Group SMCS - 7490-010................517

Crown Chain SMCS - 6647-010................518

Crown Group SMCS - 6647-010................519

Crown Group (Power) SMCS - 6647-010................521

End Gate (With Extension) SMCS - 6641-010................522

Extension (1.0 ft) SMCS - 6641-010................524

Extension (2.4 ft) SMCS - 6641-010; 6641-017................526

End Gate (Without Extension) SMCS - 6641-010................530

Extension (2.4 ft) Drive Shaft SMCS - 6641-010................531

Deflector Plates SMCS - 1151-010................532

Platform SMCS - 7253-010................533

Screed SMCS - 6640-010................537

Screed Plate (Main Screed Assembly) SMCS - 6643-010................539

Nose Bars (Main Screed Assembly) SMCS - 7180-010................541

Thickness Control Assembly SMCS - 5644-010................543

Drop Arm Bracket Assembly SMCS - 7121-010................546

Vibratory Motor SMCS - 5651-010................548

Vibratory Shaft SMCS - 6645-010................549

Vibratory Flow Control Valve SMCS - 6645-010................551

KENR2673 - Schematic (AP-800C Asphalt Paver Hydraulic System)................552

Collage................553

Main................569

KENR2674 - Specifications (AP-800C ASPHALT PAVER GROUND DRIVE SYSTEM)................570

Introduction................571

Ground Drive Pump................572

Ground Drive Motor And Torque Hub................577

Ground Drive Motor................579

Ground Drive Torque Hub................585

Steering Sensor................588

KENR2675 - Systems Operation (AP-800C ASPHALT PAVER GROUND DRIVE SYSTEM)................589

KENR2675 - Testing and Adjusting (AP-800C ASPHALT PAVER GROUND DRIVE SYSTEM)................613

KENR2676 - Specifications (AP-800 ASPHALT PAVER VIBRATORY SYSTEM)................624

KENR2676 - Systems Operation (AP-800 ASPHALT PAVER VIBRATORY SYSTEM)................626

KENR2676 - Testing and Adjusting (AP-800 ASPHALT PAVER VIBRATORY SYSTEM)................634

KENR2677 - Specifications (AP-800C ASPHALT PAVER CONVEYOR SYSTEM)................640

Conveyor Drive Motors................641

Electrical Displacement Control (EDC)................642

Feed Control Sensor................644

Flight Conveyor Chain................645

Flight Conveyor Drive Chain................646

Introduction................647

Pump Group................648

Screw Conveyor Drive Chain................652

Torque Hubs................653

KENR2677 - Systems Operation (AP-800C ASPHALT PAVER CONVEYOR SYSTEM)................655

KENR2677 - Testing And Adjusting (AP-800C ASPHALT PAVER CONVEYOR SYSTEM)................679

KENR2678 - Specifications (AP-800C ASPHALT PAVER AUXILIARY SYSTEMS)................690

Introduction................691

Auxiliary Pump................692

Compensator Valve................695

Auxiliary Suction Filter................696

Auxiliary Return Filter................697

Steering Control Valve................699

Grade_Slope Control Components................701

Three Stack Valve................703

Hydraulic Cylinders................705

Counter Balance Valve................708

Truck Hitch Valve................710

Truck Hitch................711

Forward Assist Motor................712

Forward Assist Valve................714

KENR2679 - Systems Operation (AP-800C ASPHALT PAVER AUXILIARY SYSTEM)................715

KENR2679 - Testing And Adjusting (AP-800C ASPHALT PAVER AUXILIARY SYSTEM)................759

KENR2684 - Specifications (BG-230 ASPHALT PAVER GROUND DRIVE SYSTEM)................769

Introduction................770

Ground Drive Pump................771

Ground Drive Motor And Torque Hub................776

Ground Drive Motor................778

Ground Drive Torque Hub................780

Steering Sensor................783

KENR2685 - Systems Operation (BG-230 ASPHALT PAVER GROUND DRIVE SYSTEM)................784

KENR2685 - Testing and Adjusting (BG-230 ASPHALT PAVER GROUND DRIVE SYSTEM)................808

KENR2688 - Specifications (BG-230 ASPHALT PAVER AUXILIARY SYSTEM)................819

Introduction SMCS - 1000-010................820

Auxiliary Pump SMCS - 1000-010................821

Compensator Valve SMCS - 1000-010................824

Steering Control Valve SMCS - 1000-010................825

Auxiliary Suction Filter................827

Auxiliary Return Filter................828

Steering Control Valve................830

Grade_Slope Control Components................832

Three Stack Valve................834

Hydraulic Cylinders................836

Counter Balance Valve................839

Truck Hitch Valve................841

Truck Hitch................842

Forward Assist Motor................843

Forward Assist Valve................845

KENR2689 - Systems Operation (BG-230 ASPHALT PAVER AUXILIARY SYSTEM)................846

KENR2689 - Testing And Adjusting (BG-230 ASPHALT PAVER AUXILIARY SYSTEM)................885

Caterpillar ASPHALT PAVERS AP-800C, BG-230 ASPHALT PAVER Repair Service Manuals