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John Deere 770G 770GP 772G 772GP Motor Grader Operator's Manual PDF Download OMT390949X19 OMT415570X19 - MJODOMT390949X19.zip

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The full Operator's Manual covering John Deere's 770G, 770GP, 772G, and 772GP Motor Graders.


OMT390949X19 - Operator's Manual for the John Deere 770G, 770GP, 772G, and 772GP Motor Graders.pdf


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PRODUCT DETAILS:


Total Pages: 613 pages


File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)


Language: Spanish German Portuguese English French


Category: Operator's Manual


OMT390949X19 - John Deere 770G, 770GP, 772G, and 772GP Motor Graders Operator's Manual


TABLE OF CONTENTS...2


Section 1-1: Safety—Safety and Operator Conveniences...48


Safety and Operator Convenience Features...49


Section 1-2: Safety—General Precautions...51


Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance...52


Recognize Safety Information...56


Follow Safety Instructions...57


Operate Only If Qualified...58


Wear Protective Equipment...59


Protect Against Noise...60


Avoid Unauthorized Machine Modifications...61


Inspect Machine...62


Stay Clear of Moving Parts...63


Avoid High-Pressure Fluids...64


Avoid High-Pressure Oils...65


Work In Ventilated Area...66


Avoid Static Electricity Risk When Refueling...67


High Debris Applications...69


Prevent Fires...70


In Case of Machine Fire...71


Prevent Battery Explosions...72


Handle Chemical Products Safely...73


Handle Starting Fluid Safely...74


Decommissioning — Proper Recycling and Disposal of Fluids and Components...75


Exhaust Filter Ash Handling and Disposal...76


Prepare for Emergencies...77


Clean Debris from Machine...78


Section 1-3: Safety—Operating Precautions...79


Use Steps and Handholds Correctly...80


Start Only From Operator's Seat...81


Use and Maintain Seat Belt...82


Heated and Ventilated Operator’s Seat...83


Prevent Unintended Machine Movement...84


Avoid Work Site Hazards...86


Keep Riders Off Machine...88


Avoid Backover Accidents...89


Avoid Machine Tip Over and Machine Damage...90


Operating or Traveling On Public Roads...91


Inspect and Maintain ROPS...92


Operating in Water and Mud...237


Travel Safely...94


Prevent Acid Burns...95


Add and Operate Attachments Safely...97


Section 1-4: Safety—Maintenance Precautions...98


Park And Prepare For Service Safely...99


Service Machines Safely...100


Clean Exhaust Filter Safely...101


Service Cooling System Safely...104


Service Accumulator Systems Safely...105


Remove Paint Before Welding or Heating...106


Make Welding Repairs Safely...107


Drive Metal Pins Safely...108


Service Tires Safely...109


Use Proper Lifting Equipment...110


Section 1-5: Safety—Safety Signs and Other Instructions...112


Safety Signs and Other Instructions...112


Section 2-1: Operation—Operator’s Station...132


Primary Display Unit (PDU) Functions...133


Sealed Switch Module (SSM)...152


Sealed Switch Module (SSM) Functions...155


Front Console...164


Adjusting Front Console...166


Engine Speed Control and 6WD Switches...167


Levers...169


Levers—Grade Pro Machines Only...171


Pedals...176


Lights...177


Heating and Fan Controls...179


Fire Extinguisher Mounting Location...180


Opening Lower Front Windows—If Equipped...181


Opening Side Windows...182


Cab Door Release...183


Adjusting Seat...185


Adjusting Premium Seat—If Equipped...187


Adjusting Premium Seat—Grade Pro Machines Only...190


12-Volt Auxiliary Power Outlet...196


Radio—If Equipped...197


Section 2-2: Operation—Operating the Machine...201


Before Starting Work...203


Inspect Machine Daily Before Starting...204


Check Instruments Before Starting...206


Battery Disconnect Switch...210


Engine Break-In Period...211


Starting the Engine...664


Operator Ability...215


Required Machine Stop Warning...216


Cold Weather Starting...219


Using Coolant Heater—If Equipped...221


Using Hydraulic Pump Soft Start Valve...223


Check Instruments After Starting...224


Exhaust Filter...225


Selective Catalytic Reduction (SCR) System Overview...228


US EPA Qualified Emergency Use — SCR Derate Override Option...230


EU Qualified Emergency Use — SCR Derate Override Option...232


Service ADVISOR™ Remote (SAR) Software Delivery Process...234


Stopping the Engine...664


Operating in Water and Mud...237


Driving Up a Steep or Slippery Slope...238


Secondary Steering—If Equipped...239


Emergency Stopping...241


Engine Speed Control Operation...242


6WD Operation—If Equipped...244


Precision Mode Operation—If Equipped...246


Operating Grade Pro System—If Equipped...248


Operation on a Grade...251


Transmission Control Operation...252


Hydraulic Control Lever Operation...254


Hydraulic Control Lever Operation—Grade Pro Machines Only...261


Cross Slope Control System Operation—Grade Pro Machines Only...275


Using Differential Lock...282


Disengaging and Engaging Saddle Lock Pin...289


Moving Blade to Bank Position...293


Parking the Machine...295


Transmission—Limp Home...298


Transmission Operation...299


Front and Rear Cameras—If Equipped...301


Rear Camera—If Equipped...303


Tire Changing Tip...304


Lifting the Machine...305


Loading Machine for Transport...308


Recovery Procedure...311


Section 2-3: Operation—Monitor Operation...313


Aftertreatment Indicators Overview...314


Primary Display Unit (PDU)...317


Main Menu...318


Main Menu—Display Settings...320


Main Menu—Camera—If Equipped...322


Main Menu—Calibrations—Cross Slope (Grade Pro Machines Only)...323


Main Menu—Calibrations—Hydraulic Valve Calibrations (Grade Pro Machines Only)...332


Main Menu—Calibrations—6WD...334


Main Menu—Calibrations—Transmission...335


Main Menu—Calibrations—Articulation Angle...337


Main Menu—Calibrations—Steering Angle...338


Main Menu—Calibrations—Cylinders...339


Main Menu—Economy (ECO) Mode...340


Main Menu—Security...341


Main Menu—Machine Setup...346


Main Menu—Diagnostics...355


Main Menu—Machine Fan...367


Main Menu—Job Timer...370


Main Menu—About...371


Main Menu—Software Update...681


Main Menu—Exhaust Filter...375


Main Menu—Exhaust Filter Auto Cleaning...376


Main Menu—Exhaust Filter Parked Cleaning...377


Main Menu—Exhaust Filter Emergency Override...379


Section 3-1: Maintenance—Machine...380


Required Emission-Related Information...381


Diesel Fuel...382


Diesel Fuel Specifications...384


Lubricity of Diesel Fuel...385


Handling and Storing Diesel Fuel...386


Biodiesel Fuel...387


Supplemental Diesel Fuel Additives...389


Testing Diesel Fuel...390


Fuel Filters...391


Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines...392


Refilling Diesel Exhaust Fluid (DEF) Tank...393


Testing Diesel Exhaust Fluid (DEF)...395


Storing Diesel Exhaust Fluid (DEF)...396


Disposal of Diesel Exhaust Fluid (DEF)...397


Minimizing the Effect of Cold Weather on Diesel Engines...398


John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V...400


Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V...401


Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines...403


Diesel Engine Oil Service Interval for Operation at High Altitude...405


Oil Filters...406


Hydraulic Oil...407


Transmission, Axle, Tandem Drive, Circle Gear Case, and 6WD Hubs Oil—If Equipped...409


Grease with Molybdenum Disulfide...410


Alternative and Synthetic Lubricants...411


Mixing of Lubricants...412


Lubricant Storage...413


Diesel Engine Coolant (engine with wet sleeve cylinder liners)...414


Water Quality for Mixing with Coolant Concentrate...416


Operating in Warm Temperature Climates...417


Testing Coolant Freeze Point...418


Disposing of Coolant...420


Section 3-2: Maintenance—Periodic Maintenance...421


Service Machine at Specified Intervals...422


Check the Hour Meter Regularly...423


Fuel Tank...424


Prepare Machine for Maintenance...425


Locking Machine Frame...426


Locking Front Wheels...427


Service Doors...428


Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit...430


Service Intervals...431


Required Parts...434


Maintenance Legend...436


Section 3-3: Maintenance—As Required...438


Service Exhaust Filter...439


Clean Cooler Cores...440


Clean and Tighten Battery Terminals...443


Clean Battery Compartment...444


Replace Cab Fresh Air and Cab Recirculation Filters...446


Lubricate Circle Pinion (Standard Circle)...448


Check Tire Pressure...449


Check Blade Circle and Draft Frame Wear Inserts (Standard Circle)...452


Check Blade Lift Cylinder Sockets...453


Blade Side Shift Wear Insert Adjustment...454


Lubricate Saddle Locking Pin Holes...456


Inspect Accessory Belt and Belt Tensioner Spring...457


Replace Starting Fluid Cylinder—If Equipped...459


Drain Fuel Tank Sump...460


Drain Primary Fuel Filter and Water Separator...461


Drain Auxiliary Fuel Filter and Water Separator—If Equipped...462


Replace Engine Air Intake Filter Elements...464


Check Camera—If Equipped...466


Transmission Control Unit Calibration...468


6WD Controller Calibration—If Equipped...469


Cross Slope Sensors Calibration—If Equipped...470


Hydraulic Valves Calibration—If Equipped...471


Section 3-4: Maintenance—Every 10 Hours or Daily...472


Check Hydraulic Tank Oil Level...473


Check Transmission Oil Level...474


Check Engine Oil Level...475


Check Engine Coolant Surge Tank Level...476


Section 3-5: Maintenance—Every 50 Hours...478


Lubricate Frame Hinge Pivots...479


Lubricate Draft Frame Ball...480


Lubricate Front Mounted Scarifier or Dozer Blade—If Equipped...481


Lubricate Balderson™ Style Front Lift Group—If Equipped...482


Lubricate Front Axle Oscillation Pin...483


Lubricate Front Axle Lean Pivot Casting Pins...484


Lubricate Front Axle Lean Bar Pivot...485


Lubricate Front Axle Steering Pin...486


Lubricate Tie Rod Ends...487


Lubricate Steering Cylinders...488


Lubricate Midmount Scarifier—If Equipped...489


Lubricate Lift Cylinders...490


Lubricate Circle Side Shift Cylinder...491


Lubricate Saddle Locking Pin...492


Section 3-6: Maintenance—Every 250 Hours...493


Check Hybrid Battery Electrolyte Level—If Equipped...494


Take Engine Oil Sample...497


Section 3-7: Maintenance—Initial Service—500 Hours...498


Replace Axle Oil Filter...542


Replace Transmission Oil Filter...546


Section 3-8: Maintenance—Every 500 Hours...503


Drain and Refill Engine Oil and Replace Filter...504


Drain and Refill Engine Oil (Quick Service)—If Equipped...507


Lubricate Tandem Pivots...509


Lubricate Circle Ring Gear (Premium Circle)...510


Check Circle Gear Case Oil Level (Standard Circle)...512


Check Brake Accumulator...513


Check Tandem Oil Level...514


Replace Final Fuel Filter...516


Replace Primary Fuel Filter and Water Separator...518


Replace Auxiliary Fuel Filter and Water Separator—If Equipped...520


Check Axle Oil Level...522


Check 6WD Hub Oil Level—If Equipped...523


Take Fluid Samples...524


Section 3-9: Maintenance—Every 1000 Hours...525


Drain and Refill 6WD Hub Oil—If Equipped...526


Adjust Front Wheel Bearings—Standard Axle Only...527


Check Engine Air Intake Hoses...529


Check Coolant Condition...530


Replace Fuel Tank Breather...531


Section 3-10: Maintenance—Every 2000 Hours...532


Drain and Refill Axle Oil...533


Drain and Refill Transmission Oil...534


Drain and Refill Transmission Oil (Quick Service)—If Equipped...536


Replace Rear Axle Breather Filter and Hydraulic Tank Breather Filter...538


Drain and Refill Circle Gear Case Oil (Standard Circle)...540


Check and Adjust Engine Valve Lash...541


Replace Axle Oil Filter...542


Replace Hydraulic Oil Filter...544


Replace Transmission Oil Filter...546


Replace 6WD Hydraulic Oil Filter—If Equipped...548


Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter...549


Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter...550


Remove and Clean Open Crankcase Ventilation (OCV) Tube...552


Section 3-11: Maintenance—Every 4000 Hours...553


Drain and Refill Hydraulic Tank Oil...554


Drain and Refill Hydraulic Tank Oil (Quick Service)—If Equipped...556


Drain and Refill Tandem Oil...558


Drain and Refill Circle Gear Case Oil (Premium Circle)...560


Clean Transmission Pump Inlet Screen...562


Replace Diesel Exhaust Fluid (DEF) Tank Breather...564


Replace Diesel Exhaust Fluid (DEF) Baffle...565


Replace Diesel Exhaust Fluid (DEF) Header Suction Filter...566


Clean Diesel Exhaust Fluid (DEF) Tank...567

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