Volvo EW140E Excavator Workshop Service Repair Manual PDF Download - MVOLCONEW140E.zip
A full workshop service and repair manual for the EW140E Volvo Excavator, complete with electrical wiring diagrams, offering every technical detail needed to service, troubleshoot, fix, and rebuild the machine just as a professional technician would.
The EW140E Volvo Excavator workshop service and repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
EW140E Volvo Excavators Service Repair Manual
PRODUCT DETAILS:
Total Pages: 3,412 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
0 - GENERAL
00 - DESCRIPTION; COMPLETE MACHINE
Machine view
Product plates
03 - SPECIFICATIONS
Brake accumulator, specifications
Brake system, specifications
Front axle, specifications
Main dimensions
Measurement conversion tables
Pivot axle lock cylinder, specifications
Specifications
Swing ring gear, specifications
Tightening torques
Tightening torque, specifications-[5047]
Tightening torque, specifications-[5123]
Tightening torque, specifications
Transfer gearbox, specifications
Tyre, specifications
07 - STANDARD TIME
Operation numbers for additional work
08 - TOOL
E-tools, NET 8940-00310 Replace tool for the swing ring gear
Infrared Thermometer
NET 8940-00190 Travel motor guide pin
NET 8940-00200 Replace tool for the remote control valve joint
NET 8940-00260 Replace tool for the center passage
NET 8940-00430 Replace tool for the travel motor guide pin
09 - MISCELLANEOUS
Hydraulic cylinders, dieseling
Service positions
Welding on the machine
1 - STANDARD PARTS, SERVICE
16 - LUBRICANT; FUEL; OTHER FLUID
AdBlue_DEF
Alternative fuels
Change capacities
Coolant
Coolant with freezing and corrosion protection
Engine oil
Fuel
Grease
Hydraulic oil
Lubricants, service capacities and intervals
Recommended lubricants
17 - SERVICE
AdBlue®_DEF pump unit filter, replacing
AdBlue®_DEF tank breather filter, replacing
Air compressor, air filter, cleaning
Air compressor, air filter, replacing
Air compressor, air tank water, draining
Air conditioner compressor belt, checking
Air conditioner main filter, cleaning
Air conditioner main filter, replacing
Arrival Inspection, according to Inspection Programme
Bearings
Brake disc wear, measuring
Brake performance
Brake pressure and function, checking
Brake system pressure oil filter, replacing
Cab door, covers, hinges, joints and locks, lubricating
Cab prefilter, cleaning
Cab prefilter, replacing
CareTrack backup battery, replacing
Cleaning prior to repair
Coasting left and right swing
Coolant, changing
Coolant freezing point, checking
Creeping of hydraulic cylinder
Cylinder speed
Delivery Inspection, according to Inspection Programme
Diesel particulate filter, checking and cleaning
Diesel particulate filter, regenerating
Drive axles and hubs oil, changing
Drive axles and hubs oil level, checking
Engine air cleaner primary filter, replacing
Engine air cleaner secondary filter, replacing
Engine oil and filter, changing
Fan_alternator belt, checking
Fuel filter, replacing
Fuel tank breather filter, replacing
Hoses and tubes
Hydraulic oil, changing
Hydraulic oil drain filter, replacing
Hydraulic oil level, checking
Hydraulic oil return filter, replacing
Hydraulic oil servo filter, replacing
Hydraulic oil suction strainer, cleaning
Hydraulic oil tank breather filter, replacing
Lubrication, every 10 hours
Lubrication, every 250 hours
Lubrication, every 50 hours
Maintenance of Stored Machines, according to Inspection Programme
Maintenance service, every 1000 hours
Maintenance service, every 10 hours
Maintenance service, every 2000 hours
Maintenance service, every 250 hours
Maintenance service, every 4000 hours
Maintenance service, every 500 hours_{08-17-49}
Maintenance service, every 500 hours_{08-18-07}
Maintenance service, every 50 hours
Maintenance service, every 6000 hours_{08-15-40}
Maintenance service, every 6000 hours_{08-15-58}
Maintenance service, every 8000 hours_{08-14-57}
Maintenance service, every 8000 hours_{08-15-13}
Maintenance service, first 500 hours
MATRIS and Tech Tool, reading
Measuring condition
Measuring of swing bearing clearance
Operating force of steering wheel
Parking brake performance
Pressure testing
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Radiator and hydraulic oil cooler, cleaning
Replacement parts
Revolutions of steering wheel
Safety when servicing
Service methods
Service
Software update, checking
Swing bath grease, checking
Swing gearbox oil, changing
Swing gearbox oil level, checking
Swing ring gear bearing, lubricating
Swing speed
Tech Tool, Operations
Test running and checking
Travel gearbox oil, changing
Travel gearbox oil level, checking
Tyre wear and air pressure, checking
Valves, adjusting
Water separator filter, replacing
Wheel nuts torque, checking
19 - GENERAL
Cautions during operation
CE-marking, EMC-directive
Checklist after a fire or heat exposure
Decontamination
Environmental handling for the future
Environmentally hazardous fluids
Environmentally safe handling
Fire prevention measures
Health hazards with paint, plastics and rubber
Move and operate machine safely
Preparations for work
Safety concerns everybody!
Safety rules when servicing
Safety when handling oils and fuel
Safety when handling the machine
Safety when using lifting equipment
Safety when working with air conditioning refrigerant
Safety when working with batteries
Safety when working with hydraulic systems
Service position
Some simple rules regarding tyre handling
Starting with booster batteries
Waste handling
Working in environmentally contaminated areas
2 - ENGINE WITH MOUNTING AND EQUIPMENT
20 - GENERAL
Engine belts, replacing
Engine control module (ECM), replacing non-programmed
Engine control module (ECM), replacing pre-programmed
Engine, description
Engine, reference values
Tech Tool, Operations
21 - ENGINE
Crankcase ventilation, description
Cylinder compression, testing
Engine, installing
Engine, removing
Engine rotation speed sensor (camshaft), replacing
Engine rotation speed sensor (crank shaft), replacing
Engine, specifications
Engine, tightening torques
Oil level sensor, replacing
Valve cover, installing
Valve cover, removing
Valves, adjusting
22 - LUBRICATING SYSTEM
Lubrication oil pressure, checking with pressure gauge
Lubrication system, component locations
Lubrication system, description
Lubrication system, specifications
Lubrication system, tightening torques
Oil cooler, replacing
23 - FUEL SYSTEM
Carbon dioxide in fuel system, checking
Feed pump pressure, checking
Fuel control valve (FCV), replacing
Fuel filler pump, specifications
Fuel rail pressure sensor, replacing
Fuel rail, replacing
Fuel system, bleeding
Fuel system, component location
Fuel system, description
Fuel system, specifications
Fuel system, tightening torques
High pressure fuel pump, replacing
Injectors, replacing
Pressure relief valve (PRV), replacing
Water separator, specifications
25 - INLET & EXHAUST SYSTEM
ACM (Aftertreatment control module) non-programmed, replacing
AdBlue®_DEF dosing injector, replacing
AdBlue®_DEF, draining_{09-25-28}
AdBlue®_DEF, draining_{09-25-47}
AdBlue®_DEF hoses, replacing
AdBlue®_DEF mixing tube, replacing_{09-26-31}
AdBlue®_DEF mixing tube, replacing_{09-26-49}
AdBlue®_DEF
AdBlue®_DEF pump unit diagnostics, description
AdBlue®_DEF pump unit, filter, replacing
AdBlue®_DEF pump unit, flushing
AdBlue®_DEF pump unit, inlet nipple, replacing
AdBlue®_DEF pump unit, replacing
AdBlue®_DEF quality, checking
AdBlue®_DEF tank armature, cleaning
AdBlue®_DEF tank armature, replacing
AdBlue®_DEF tank armature suction filter, replacing
AdBlue®_DEF tank, cleaning
AdBlue®_DEF tank, replacing
Charge air cooler, replacing_{09-13-49}
Charge air cooler, replacing_{09-14-12}
Coolant valve, replacing_{09-24-42}
Coolant valve, replacing_{09-25-00}
Crystallization of AdBlue®_DEF, checking
DOC (Diesel oxidation catalyst), replacing
DPF (Diesel particulate filter), checking and cleaning
Exhaust Aftertreatment System, component location
Exhaust Aftertreatment System, description
Exhaust pipe flexible tube, replacing
Inlet and exhaust system, component location
Inlet and exhaust system, description
Inlet and exhaust system, specification
Inlet and exhaust system, tightening torques
Inlet throttle, replacing
Regeneration log, checking
Regeneration process, description
SCR (Selective catalytic reduction) dosing system, checking
SCR (Selective catalytic reduction) muffler, replacing
Turbocharger, replacing
Wastegate, checking
26 - COOLING SYSTEM
Carbon dioxide in coolant system, checking
Coolant pump, replacing
Coolant with anti-freeze and corrosion protection, recommendation
Cooling fan control
Cooling system, description
Cooling system pressure, checking
Cooling system, specifications
Expansion tank, replacing
Radiator, replacing
Reversible cooling fan, description
Thermostat, replacing
27 - ENGINE CONTROL
Engine - Pump control, specification
29 - MISCELLANEOUS
EGR actuator, replacing
EGR cooler, replacing
EGR reed valve, replacing
EGR system, tightening torques
EGR venturi tube, cleaning
EGR venturi tube, replacing
Exhaust gas recirculation (EGR), component location
Exhaust Gas Recirculation (EGR), description
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS
30 - GENERAL
AL3201, description and measuring
Attachment quick coupler
Automatic engine shut-down
Auxiliary start
Axle lock
BA3101, description and measuring
BB1 Communication bus, description and measuring_{01-08-07}
BB1 Communication bus, description and measuring_{01-09-28}
BB2 Communication bus, description and measuring_{01-04-58}
BB2 Communication bus, description and measuring_{01-06-25}
CareTrack with anti-theft
Collection of basic data
Conditions when checking
Cruise control, description
CU9909, description and measuring
Dig Assist sensor network, description and measuring