Hino 155 155h 195 195h 238 258LP 268 338 358 Workshop Repair Manual 2018 PDF - MHINOMISC18OPES.zip

HINO Trucks 155, 155h, 195, 195h & 238, 258LP, 268, 338 Models Repair Service Manual 2018

A full service and repair manual featuring electrical wiring schematics for the 2018 model year Hino Trucks 155, 155h, 195 and 195h series, plus the 238, 258LP, 268, 338 and 358 Series. It contains all the workshop-level details needed to service, troubleshoot, fix and rebuild these trucks the way professional technicians do.

Hino Trucks 155, 155h, 195, 195h series & 238, 258LP, 268, 338, 358 Models workshop service & repair manual includes (11,110 pages PDF):

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

COE_HEV Service Manual

18MY COE Owners Manual.pdf

2018 COE Chassis DT_SA_BE_HEV_AC.pdf.pdf

2018 COE EWD.pdf

2018 COE Troubleshooting 1_ENG.pdf.pdf

2018 COE Troubleshooting 2_ENG.pdf.pdf

2018 COE Troubleshooting 3_ENG.pdf.pdf

2018 COE Troubleshooting 4_HEV_ATM_DT.pdf

2018 COE Troubleshooting 5_SA_BRAKE_ELEC.pdf.pdf

Conventional Service Manual

18 CONV Troubleshooting 1_ELEC_ENG_DPF.pdf

18MY Conv Owners Manual.pdf

2017 CONV Troubleshooting 3_DEF_DPF.pdf

2018 CONV Chassis 1_DT_ABS.pdf

2018 CONV Chassis 2_EWD.pdf

2018 Hino-155-155h-195-195h Body Repair Book.pdf

2018 Hino-238-258LP-258ALP-268-268A-338-358 Body Repair Book.pdf

2019 Hino-155-155DC-195-195DC-155h-155hDC-195h-195hDC Body Builder Book.pdf

2019 Hino-238-258-268-338-358 Body Builder Book

Applicable for HINO 155, 155h, 195, 195h series, equipped with J05E engine

Applicable for HINO 238, 258LP, 268, 338, 358 series, equipped with J08E-VB and J08E-WU engine

Total Pages: 11,110 pages

File Format: PDF (Windows & Mac & Linux)

Language: English

MAIN SECTIONS

GENERAL INTRODUCTION

CLUTCH EQUIPMENT

CLUTCH MAIN UNIT

CLUTCH CONTROL

TRANSMISSION EQUIPMENT

TRANSMISSION MAIN UNIT

TRANSFER MAIN UNIT

AUTOMATIC TRANSMISSION

PTO (POWER TAKE-OFF)

TRANSMISSION TRANSFER CONTROL

PROPELLER SHAFT EQUIPMENT

PROPELLER SHAFT

DIFFERENTIAL EQUIPMENT

DIFFERENTIAL CARRIER

BRAKE EQUIPMENT

SERVICE BRAKE

ABS

ES START (EASY & SMOOTH START) SYSTEM

EXHAUST BRAKE

RETARDER BRAKE

PARKING BRAKE

STEERING EQUIPMENT

STEERING UNIT

POWER STEERING

AXLE EQUIPMENT

FRONT AXLE

REAR AXLE

WHEEL & TIRE

SUSPENSION EQUIPMENT

SUSPENSION

CHASSIS EQUIPMENT

CHASSIS FRAME

COUPLER (5TH WHEEL)

PINTLE HOOK

CAB EQUIPMENT

CAB

ELECTRICAL EQUIPMENT

ELECTRIC WIRE

HYBRID SYSTEM

2018 Hino-155-155h-195-195h Body Repair Book......2

Chapter 1......7

1. PURPOSE......8

2. RELATION TO OTHER HINO MANUALS......8

3. NON-GUARANTEE......8

4. CERTIFICATION AND COMPLIANCE WITH SAFETY REGULATIONS AND STANDARDS......9

5. INSTALLATION, MODIFICATION AND ALTERATION......9

6. CHANGE OF THIS BOOK......9

7. RELATION BETWEEN THIS BOOK AND THE VEHICLE WARRANTY......10

8. FURTHER INFORMATION......10

Chapter 2......0

1. SAFETY STANDARDS......12

2. VEHICLE NOISE REGULATIONS INFORMATION......17

3. EMISSION CONTROL REGULATIONS......18

Chapter 3......20

1. MODEL LINE-UP......21

2. WEIGHTS AND DIMENSIONS......22

3. WEIGHT DISTRIBUTION OF THE OPTIONAL EQUIPMENT......31

4. BODY TYPES......32

Chapter 4......33

1. GENERAL PRECAUTION......34

2. WEIGHT DISTRIBUTION AND CENTER OF GRAVITY......38

3. FIRE SHIELD......39

4. CLEARANCE BETWEEN CAB AND REAR BODY OR EQUIPMENT......40

5. SPACE FOR MAINTENANCE OF BATTERY......44

6. FUEL TANK......45

7. CAUTION LABEL OF FUEL TANK......46

8. INSTALLATION OF FENDER AND MUDGUARD......48

9. WELDING WORK......49

10. MINIMUM CLEARANCE WITH REAR SPRING AND REAR SPRING HANGER......62

11. HANDLING OF ABS......63

12. RE-PROGRAMMING VEHICLES CONTROL ECU......64

13. SYSTEM CONTROL COMPUTERS......66

14. REMOVING THE INSTRUMENT PANEL......68

15. REINSTALLING WASHER TANK INLET......72

16. ADDITIONAL WIRING IN THE ENGINE COMPARTMENT......74

17. EXHAUST SYSTEM......75

18. DPR FILTER......78

19. DEF - SCR SYSTEM......81

20. INSTALLATION OF FUEL INLET PIPE......86

21. THE FUEL HOSE AND PIPE......90

22. BODY MOUNTING WORK FOR HYBRID VEHICLE MODEL XFC SERIES ONLY......92

23. PROVISION FOR AM RADIO NOISE......96

24. INSTALLING EQUIPMENT ON THE CAB ROOF......98

25. VEHICLE STORAGE......99

Chapter 5......100

1. GENERAL CAUTIONS......101

2. PRECAUTION FOR THE TIGHTENING BOLT AND NUT OF THE CHASSIS FRAME......103

3. MATERIAL FOR CHASSIS FRAME MODIFICATIONS......104

4. CHASSIS FRAME HOLE PATTERN......105

5. CHASSIS FRAME DRILLING......106

6. FLANGE CUTTING......107

7. CHASSIS FRAME WELDING......108

8. REAR OVERHANG EXTENSION......111

9. STIFFENING OF SIDE RAILS......112

10. PROPELLER SHAFT MODIFICATION AND ALTERATION......117

11. SERVICE BRAKE MODIFICATIONS......118

12. ELECTRIC WIRING MODIFICATIONS......134

13. ALTERATION OF EXHAUST SYSTEM......135

14. CAUTIONS NEEDED IN ADDITIONAL MACHINING AND ALTERATION OF THE CAB......136

Chapter 6......137

1. MAIN SILL (SUB-FRAME)......138

2. REAR AXLE......144

3. REAR BODY LENGTH AND MAIN SILL (SUB-FRAME) DIMENSIONS......145

4. U-BOLTS......146

5. MOUNTING SUB-FRAME WITH U-BOLT......150

6. MOUNTING OF REAR FENDER AND MUDGUARD......151

Chapter 7......153

1. WARNING......154

2. LAMPS, REFLECTIVE DEVICES AND ASSOCIATED EQUIPMENT......155

3. ADDITIONAL LAMP......160

4. THE INSTRUCTIONS OF LED LAMP FOR STOP LAMP......162

5. FUSE BLOCK, RELAY PANEL AND FUSIBLE LINK BLOCK......171

6. INSTALLATION OF ADDITIONAL SWITCHES......178

7. ALTERNATOR OUTPUT CHARACTERISTIC......183

8. ELECTRICAL POWER SOURCES......184

9. BACK-UP ALARM......193

10. HARNESS WIRING......194

Chapter 8......207

1. GENERAL CAUTIONS......208

2. CAUTIONS FOR USE OF THINNER AND SOLVENTS CONTAINING THINNER......209

3. THE PARTS WHICH HAVE NO RESISTANCE TO HIGH TEMPERATURE AND THEIR TEMPERATURE LIMIT......211

4. PROPER PRECAUTION OF THE TOP COAT OF PAINT......212

5. CAUTIONS FOR FORCED DRYING......213

6. PARTS AND ALLOWABLE HEAT LIMIT......214

7. HOW TO REMOVE AND REINSTALL THE PARTS OF CAB......218

8. THE KIND AND THE ATTACHING POSITION OF MARK AND ORNAMENT......227

9. PRECAUTIONS FOR FITTING AND STORING THE CAUTION LABEL......229

10. HANDLING OF COMPUTERS (ECU)......230

11. WHEEL PAINTING GUIDELINES......231

12. PRECAUTION FOR INSTALLING WHEEL ONTO THE VEHICLE......232

...

5. CONNECTORS......1391

6. METRIC/U.S. CUSTOMARY UNIT EQUIVALENTS......1440

2019 Hino-238-258-268-338-358 Body Builder Book......1441

US Chap01......1442

Chapter 1......1442

1. PURPOSE......1443

2. RELATION TO OTHER HINO MANUALS......1443

3. NON-GUARANTEE......1443

4. CERTIFICATION AND COMPLIANCE WITH SAFETY REGULATIONS AND STANDARDS......1444

5. INSTALLATION, MODIFICATION, AND ALTERATION......1444

6. CHANGE OF THIS BOOK......1444

7. RELATION BETWEEN THIS BOOK AND THE VEHICLE WARRANTY......1445

8. FURTHER INFORMATION......1445

US Chap02......1446

Chapter 2......1446

1. SAFETY STANDARDS......1447

2. VEHICLE NOISE REGULATIONS INFORMATION......1453

3. EMISSION CONTROL REGULATIONS......1454

US Chap03......1456

Chapter 3......1456

1. MODEL LINE-UP......1457

2. WEIGHTS AND DIMENSIONS......1458

3. WEIGHT DISTRIBUTION OF THE OPTIONAL EQUIPMENT......1566

4. CAUTIONS TO INSTALL VARIOUS KIND OF BODY......1568

US Chap04......1569

Chapter 4......1569

1. GENERAL PRECAUTION......1570

2. WEIGHT DISTRIBUTION AND CENTER OF GRAVITY......1575

3. THE TILT HOOD......1578

4. FUEL TANK......1579

5. THE FUEL HOSE......1581

6. CAUTION LABEL OF FUEL TANK......1582

7. INSTALLATION OF FENDER AND MUDGUARD......1584

8. WELDING WORK......1585

9. MINIMUM CLEARANCE WITH REAR SPRING AND REAR SPRING HANGER......1590

10. SYSTEM CONTROL COMPUTERS......1593

11. THE ANTENNA POSITION......1595

12. REMOVING THE INSTRUMENT PANEL......1596

13. ADDITIONAL WIRING IN THE ENGINE COMPARTMENT......1597

14. RESETTING OF VEHICLE SPEED SENSORING PULSE CONVERTER......1598

15. MAXIMUM VERTICAL TRAVEL RANGE OF LATERAL ROD (REAR AIR SUSPENSION MODEL)......1599

16. LEVELING VALVE (REAR AIR SUSPENSION MODEL)......1600

17. EXHAUST SYSTEM......1603

18. DPR FILTER......1606

19. DEF - SCR SYSTEM......1609

20. VERTICAL EXHAUST TAIL PIPE......1614

21. INSTALLING EQUIPMENT ON THE CAB ROOF......1617

22. VEHICLE STORAGE......1619

US Chap05......1620

Chapter 5......1620

1. GENERAL CAUTIONS......1621

2. CHASSIS FRAME PROPERITIES......1622

3. CHASSIS FRAME DRILLING......1623

4. FLANGE CUTTING......1624

5. CHASSIS FRAME WELDING......1625

6. REAR OVERHANG EXTENSION......1629

7. STIFFENING OF SIDE RAILS......1630

8. WHEELBASE MODIFICATIONS......1633

9. PARKING BRAKE CONTROL CABLE MODIFICATION AND ALTERATION......1638

10. PROPELLER SHAFT MODIFICATION AND ALTERATION......1640

11. SERVICE BRAKE MODIFICATIONS......1655

12. ELECTRIC WIRING MODIFICATIONS......1680

13. ALTERATION OF EXHAUST SYSTEM......1682

14. CAUTIONS NEEDED IN ADDITIONAL MACHINING AND ALTERATION OF THE CAB......1683

US Chap06......1684

Chapter 6......1684

1. MAIN SILL (SUB-FRAME)......1685

2. REAR AXLE......1689

3. REAR BODY LENGTH AND MAIN SILL (SUB-FRAME) DIMENSIONS......1690

4. U-BOLTS......1691

5. MOUNTING SUB-FRAME WITH U-BOLT......1694

6. MOUNTING OF REAR FENDER AND MUDGUARD......1695

US Chap07......1698

Chapter 7......1698

1. LAMPS, REFLECTIVE DEVICES AND ASSOCIATED EQUIPMENT......1699

2. FUSE BLOCK, RELAY PANEL AND FUSIBLE LINK BLOCK......1702

3. INSTALLATION OF ADDITIONAL SWITCHES......1707

4. ALTERNATOR OUTPUT CHARACTERISTIC......1709

5. INSTALLATION OF 180A OR 200A ALTERNATOR (OPT)......1711

6. ELECTRICAL POWER SOURCES......1714

7. BACK-UP ALARM (OPTIONAL EQUIPMENT)......1727

8. HARNESS WIRING......1728

9. INSTALLATION OF THE BATTERY DISCONNECT SWITCH......1741

10. INSTALLATION OF FLASHER CUT HARNESS......1743

US Chap08......1746

Chapter 8......1746

1. GENERAL CAUTIONS......1747

2. CAUTIONS FOR USE OF THINNER AND SOLVENTS CONTAINING THINNER......1748

3. COLOR CODE OF TOP COAT PAINT FOR CAB......1750

4. PROPER PRECAUTION OF THE TOP COAT OF PAINT......1751

5. THE PARTS WHICH HAVE NO RESISTANCE TO HIGH TEMPERATURE AND THEIR TEMPERATURE LIMIT......1752

6. CAUTIONS FOR FORCED DRYING......1753

7. PARTS AND ALLOWABLE HEAT LIMIT......1754

8. HOW TO REMOVE AND REINSTALL THE PARTS OF THE HOOD AND CAB......1767

9. WEATHER STRIP INSTALLATION......1775

10. HANDLING OF ELECTRONIC CONTROL UNIT (ECU)......1777

11. WHEEL PAINTING GUIDELINES......1778

12. PRECAUTION FOR INSTALLING WHEEL ONTO THE VEHICLE......1779

US Chap09......1780

Chapter 9......1780

1. CAB DRAWINGS......1781

2. CAB BACK DRAWINGS......1787

3. CHASSIS DRAWINGS......1795

4. CHASSIS FRAME DRAWINGS......1823

5. SIDE RAIL EXTERIOR CONFIGURATIONS......1887

6. DRILLING HOLES ON THE SIDE RAIL (AROUND REAR SUSPENSION)......1891

US Chap10......1899

Chapter 10......1899

1. FUEL TANK......1900

2. AIR TANK......1903

3. EXHAUST SYSTEM......1905

US Chap11......1907

Chapter 11......1907

1. TRANSMISSION P.T.O......1908

2. TRANSMISSION MODELS TO BE INSTALLED HINOS VEHICLES......1908

3. OTHER NOTICES......1908

4. MOUNTING POSITION OF TRANSMISSION P.T.O. ASSY......1909

5. ENGINE REV. CONTROL FOR MOUNTING OF BODY OR EQUIPMENT......1914

6. PTO SIGNAL FOR ALLISON TRANSMISSION......1921

US Chap12......1924

Chapter 12......1924

1. DIAGRAM OF FRAME SECTION MODULUS......1925

2. SUSPENSION DEFLECTION CHART......1931

3. BRAKE PIPING DIAGRAM......1941

4. ELECTRIC WIRING DIAGRAM......1943

5. CONNECTORS......1992

6. METRIC/U.S. CUSTOMARY UNIT EQUIVALENTS......2041

indexNAPS......2042

tgidirect.com......0

2019BodyBuilderBook-NAPS/US Body Builder Data/US Chap01.pdf......2043

A9RC654.tmp......0

Chapter 1......2043

1. PURPOSE......2044