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John Deere 4510 4610 4710 Compact Utility Tractor Diagnostic Repair Technical Service Manual TM1986 PDF - MJODTM1986.zip

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A complete technical guide featuring electrical schematics for the John Deere 4510, 4610, and 4710 Compact Utility Tractors, packed with service data so you can service, troubleshoot, fix, and overhaul these machines the way a trained technician would.


The Diagnosis & Repair Technical Manual for the John Deere 4510, 4610, and 4710 Compact Utility Tractors contains:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


tm1986 - 4510, 4610 and 4710 Compact Utility Tractors Technical Manual.pdf


tm1986 - 4510, 4610 and 4710 Compact Utility Tractors Technical Manual.epub


Total Pages: 2,129 pages


File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)


Language: English


MAIN SECTIONS


Manual Description


Safety


Specifications & Information


Fastener Torques


O-Ring Seal Service Recommendations


O-Ring Seal Service Recommendations


General Information


Coolant Specifications


Serial Number Locations


Interlock System


Engine - Diesel


Specifications


Theory of Operation


Diagnostics


Tests and Adjustments


Repair


Electrical


General Information


Specifications


Component Location


System Schematics


Troubleshooting


Theory and Diagnosis


Tests and Adjustments


Service ADVISOR™ Test and Adjustments


Electrical


EEC Electrical Section


Component Location


System Schematics


Troubleshooting


Theory and Diagnosis


Power Train - Gear


Specifications


Component Location


Theory of Operation


Tests and Adjustments


Repair


Power Train - Hydrostatic


Specifications


Component Location


Schematics


Theory of Operation


Troubleshooting


Diagnostics


Tests and Adjustments


Repair


Power Train - PRT


Specifications


Component Location


Theory of Operation


Tests and Adjustments


Repair


Power Train - Final Drive


Specifications


Component Location


Theory of Operation


Diagnostics


Tests and Adjustments


Repair


PTO Theory of Operation


PTO Repair


Hydraulics


Specifications


Component Location


Schematics & Harnesses


Theory of Operation


Diagnostics


Tests and Adjustments


Repair


Steering


Specifications


Component Location


Theory of Operation


Diagnostics


Tests and Adjustments


Repair


Brakes


Specifications


Component Location


Theory of Operation


Diagnostics


Tests and Adjustments


Repair


Miscellaneous


Specifications


Repair


tm1986 - 4510, 4610 and 4710 Compact Utility Tractors


Table of Contents


Manual Description


Section :


Group : Safety


Recognize Safety Information


Understand Signal Words


Special Messages


Replace Safety Signs


Handle Fluids Safely - Avoid Fires


Use Care In Handling and Servicing Batteries


Wear Protective Clothing


Use Care Around High-pressure Fluid Lines


Parking Safely


Service Machines Safely


Service Cooling System Safely


Use Proper Tools


Work in Clean Area


Support Machine Properly and Use Proper Lifting Equipment


Using High Pressure Washers


Illuminate Work Area Safely


Work In Ventilated Area


Warning: California Proposition 65 Warning


Remove Paint Before Welding or Heating


Avoid Harmful Asbestos Dust


Service Tires Safely


Avoid Injury From Rotating Blades and Augers


Handle Chemical Products Safely


Dispose of Waste Properly


Live with Safety


Section : Specifications & Information


Group : Fastener Torques


Metric Fastener Torque Values


Inch Fastener Torque Values


Metric Fastener Torque Value - Grade 7 (Special)


Group : O-Ring Seal Service Recommendations


Face Seals With Inch Stud Ends Torque


Face Seals With Metric Stud Ends Torque


Group : O-Ring Seal Service Recommendations


O-Ring Face Seal Fittings


O-Ring Boss Fittings


Straight Fitting or Special Nut Torques


Group : General Information


Diesel Fuel


Diesel Fuel Lubricity


Diesel Fuel Storage


Diesel Engine Oil


Break-In Engine Oil - Diesel


Hydrostatic Transmission and Hydraulic Oil


Gear Case Oil


Gear Transmission Grease


Alternative Lubricants


Synthetic Lubricants


Anti-Corrosion Grease


Lubricant Storage


Mixing of Lubricants


Oil Filters


Group : Coolant Specifications


Diesel Engine Coolant


Diesel Engine Coolant Drain Interval


Group : Serial Number Locations


Machine Product Identification Number


Engine Serial Number


Group : Interlock System


Interlock System


Section : Engine - Diesel


Group : Specifications


General Specifications


Repair Specifications


Tests and Adjustment Specifications


Operational Tests


Torque Values, Non-Standard Fasteners


Special Tools


Other Materials


Group : Theory of Operation


Cooling System Operation


Lubrication System Operation


Fuel and Air System Operation


Group : Diagnostics


Engine Troubleshooting


Engine Oil Diagnostics


Excessive Fuel Consumption


Incorrect Manifold Pressure


Low Engine Compression


Engine Starting Problem


Engine Operation Poor


Engine Oil Pressure Low


Coolant Temperature Abnormal


Coolant in Oil or Oil in Coolant


Diagnostic Table


Group : Tests and Adjustments


Cylinder Compression Test


Slow Idle Adjustment


Valve Clearance Check and Adjustment


Connecting Rod Side Play Check


Connecting Rod Bearing Clearance Check


Crankshaft End Play Check


Crankshaft Main Bearing Clearance Check


Valve Lift Check


Camshaft End Play Check


Timing Gear Backlash Check


Fuel Injection Nozzle Test


Thermostat Opening Test


Injection Pump Static Timing Adjustment


Fan/Alternator Drive Belt Adjustment


Cooling System Pressure Test


Radiator Bubble Test


Radiator Cap Pressure Test


Engine Oil Pressure Test


Fuel Supply Pump Pressure Test


Fuel System Leakage Test


Bleed Fuel System


Group : Repair


Engine Removal


Rocker Cover


Exhaust Manifold


Intake Manifold


Rocker Arm Assembly


Cylinder Head and Valves


Piston and Connecting Rod


Cylinder Bore


Crankcase Extension Housing


Balancer Assembly


Crankshaft Rear Oil Seal


Crankshaft Front Oil Seal


Crankshaft and Main Bearings


Flywheel


Flywheel Housing


Camshaft


Cam Followers


Timing Gear Cover


Idler Gear


Timing Gear Cover Mounting Plate


Thermostat and Water Pump Disassembly


Oil Pan and Strainer


Oil Pump


Fuel Supply Component Location


Fuel Injection Pump


Fuel Injection Nozzles


Fuel Filter Assembly


Starting Motor Component Location


Starting Motor


Alternator


Alternator Component Location


Section : Electrical


Group : General Information


Reading Electrical Schematics


Theory Of Operation Information


Diagnostic Information


Wire Color Abbreviation Chart


Common Circuit Tests


Conductors For 12 Volt Circuits


Group : Specifications


System Specifications


Group : Component Location


Instrument Panel


Machine Front Section


Machine Rear Section


Load Center


Group : System Schematics


Schematic and Wiring Harness Legend (SN -H261085, SN -H271536)


Schematic And Wiring Harness Legend (SN H261086-, SN H271537-)


W1 Main Electrical Schematic (SN -H261085, SN -H271536)


W1 Main Electrical Schematic (SN H261086-, SN H271537-)


W2 SST and PRT Electrical Schematic


W3 eHydro and Cruise Control Schematic (SN -H261085, SN -H271536)


W3 eHydro and Cruise Control Schematic (SN H261086-, SN H271537-)


W1 Main Wiring Harness (SN -H261085, SN -H271536)


W1 Main Wiring Harness (SN H261086-, SN H271537-)


W2 SST and PRT Jumper Plug Wiring Harness


W3 eHydro Wiring Harness (SN -H261085, SN -H271536)


W3 eHydro Wiring Harness (SN H261086-, SN H271537-)


W4 Cruise Control Wiring Harness (standard)


W5 Cruise Control Wiring Harness (optional)


W1 Main Wiring Harness Color Codes (SN -H261085, SN -H271536)


W1 Main Wiring Harness Color Codes (SN H261086-, SN H271537-)


W2 SST and PRT Jumper Plug Wiring Harness Color Codes


W3 eHydro Wiring Harness Color Codes (SN -H261085, SN -H271536)


W3 eHydro Wiring Harness Color Codes (SN H261086-, SN H271537-)


W4 eHydro Cruise Control Wiring Harness Color Codes (standard)


W5 eHydro Cruise Control Wiring Harness Color Codes (optional)


Brake Switch - eHydro


Flywheel Speed Sensor - eHydro (SN -H261085, SN -H271536)


MFWD Speed Sensor - eHydro


Fuel Shutoff Solenoid


Group : Troubleshooting


eHydro Electronic Operating System Troubleshooting Flowchart


eHydro Electronic Operating System Fault Codes


eHydro Electronic Operating System Fault Code Chart


Group : Theory and Diagnosis


eHydro - e MatchOS Electronic Operating System


Power Circuit Operation


Power Circuit Schematic


Power Circuit Diagnosis


Cranking Circuit Operation


Cranking Circuit Schematic


Cranking Circuit Diagnosis


Manifold Heater and Light Circuit Operation

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