Volvo Articulated Haulers A30E Workshop Service and Repair Manual PDF - MVOLVA30EOPEK.zip
A full workshop manual for the Volvo A30E Articulated Hauler, featuring electrical wiring schematics, packed with the technical data needed to service, troubleshoot, and fix the machine just like a professional technician would.
The Volvo Construction Equipment A30E Articulated Hauler service and repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 2,673
File Format: PDF (Windows & Mac & Linux)
Language: English
MAIN SECTIONS
0 - GENERAL
1 - STANDARD PARTS, SERVICE
2 - ENGINE WITH MOUNTING AND EQUIPMENT
3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
4 - POWER TRANSMISSION
5 - BRAKE
6 - STEERING
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM
TABLE OF CONTENTS
0 - Foreword.......2
0 - GENERAL.......3
00 - DESCRIPTION; COMPLETE MACHINE.......4
Description.......4
Information and warning decals.......6
Product identification plates.......9
Steering cylinder, description.......11
03 - SPECIFICATIONS.......13
Capacities.......13
Coolant with anti-freeze and corrosion protection, recommendation.......14
Machine dimensions_{09-52-51}.......16
Power take-off, tightening torque.......20
Rocker arm shaft, tightening torques-.......22
Specification, Light material_{09-53-04}.......24
Tightening torques.......25
Tyre equipment and recommended tyre pressures.......34
Weights.......36
05 - TRANSPOET INSTRUCTION; STORAGE INSTRUCTION; OPERATIONG INSTRUCTION.......37
Lifting machine.......37
Recovering and towing.......40
07 - STANDARD TIME.......42
Operation numbers for additional work.......42
08 - TOOL.......44
88830051 User Instruction.......44
88830508 User instruction.......54
E-1750.......65
E-1763.......66
E-2502.......68
E-2519.......70
E-2520.......72
E-2526.......74
E-2548.......76
Infrared Thermometer.......78
09 - MISCELLANEOUS.......82
Appointment and distribution of responsibility.......82
Basic check, transmission.......83
Basic checks.......84
Brake system, basic check.......86
Collection of basic data.......88
Dealers_retrofitter ́s responsibility.......91
Electrical system, basic check .......92
Engine, basic check.......96
Parking brake, basic check.......100
Power transmission, basic check.......102
Steering and hydraulics, basic check.......104
Troubleshooting strategy .......106
Troubleshooting, assistant devices.......109
Troubleshooting, general .......110
VCADS Pro service tool, general.......111
VCADS Pro tests.......113
VCADS Pro, Calibrating.......117
VCADS Pro, Error codes.......119
VCADS Pro, Programming.......121
VCADS Pro, Test.......124
1 - STANDARD PARTS, SERVICE.......126
16 - LUBRICANT; FUEL; OTHER FLUID.......127
Alternative fuels.......127
Recommended lubricants.......130
17 - SERVICE.......132
Air drier, drier cartridge, replace.......132
Arrival Inspection, according to Inspection Programme.......133
Axle mounts, bolted joints, tourque, check.......134
Battery, charging state, electrolyte level, cables and connections, especially connections at starter motor, check.......135
Brake fluid level, check.......137
Brake fluid, change.......139
Brake pipes and hoses, check.......141
Cab main filter, replacing.......142
Cab, air pre-cleaner filter, clean_change.......143
Cab, asbestos filter, replacing.......145
Cab, prefilter, replace.......146
Compressed air system, drain.......147
Condenser, clean (with compressed air) (optional equipment).......149
Condition test and maintenance program.......150
Coolant's freezing point, check.......152
Coolant, changing-[1446].......153
Cooling fan, return oil filter, replacing.......157
Delivery Inspection, according to Inspection Programme.......159
Drive axles and hubs, oil, replace.......160
Drive axles, transmission and dropbox, breather filter, replace.......163
Dropbox, oil, replace.......165
Dump body alternative, lowering.......167
Engine, air cleaner, cover, clean.......169
Engine, air cleaner, secondary filter, replace. EON (option) only when indicated.......170
Engine, air pre-cleaner, check, clean.......172
Frame extension, bolted joints, torque, check.......174
Frame joint bearings, clearance, check.......175
Frame oscillating brake, brake fluid level, check.......177
Frame oscillating brake, brake fluid, change.......179
Frame oscillating brake, brake pads, check.......182
Fuel filters, primary and secondary filter, replace.......183
Fuel system, extra fuel pre-filter, change.......185
Fuel system, extra fuel pre-filter, drain.......187
Fuel tank, hydraulic oil tank, breather filter replace.......188
Fuel, coolant and oil leakage, check.......190
Hydraulic oil tank, return oil filter, replace, and magnetic rods, clean.......191
Load body, exhaust heated, check, clean, grease.......193
Load body, rubber cushions, clearance, check.......196
Lubrication, see lubrication chart.......198
MATRIS, reading, export reading.......199
Maintenance of Stored Machines, according to Inspection Programme.......200
Maintenance service, daily.......201
Maintenance service, every 1000 hours.......202
Maintenance service, every 2000 hours.......204
Maintenance service, every 250 hours.......207
Maintenance service, every 4000 hours.......208
Maintenance service, every 50 hours.......211
Maintenance service, every 500 hours.......212
Maintenance service, every 6000 hours.......214
Oil-bath air cleaner's reservoir (optional equipment), clean, and oil, change.......217
Oil-bath air cleaner's reservoir (optional equipment), filter insert, clean.......218
Oil-bath air cleaner's reservoir (optional equipment), oil, check.......219
Parking brake pads, check.......221
Parking brake, manually releasing.......222
Power take-off suction strainer, cleaning.......224
Radiator, clean (from fan side with compressed air).......226
Recovering and towing.......227
Safety when servicing.......229
Service brake, brake pads, check.......231
Service journal (included in Operator's manual), fill in.......233
Service.......234
Steering cylinder bearings, clearance, check.......235
Test-run and check.......237
Transporting the machine.......238
Tyres, wear and air pressure, checking.......240
VCADS Pro, logged errors, read off.......241
Valve clearance, check, adjust.......242
Warranty inspection 100 hours.......243
Warranty inspection 1000 hours.......245
Warranty inspection.......247
propeller shafts, bolted joints and flange mounts, check torques.......248
19 - GENERAL.......252
CE-marking, EMC-directive.......252
Checking function.......256
Checklist after a fire or heat exposure.......258
Cleanliness, brake and hydraulic systems.......261
Decontamination.......262
Environment.......266
Environmental handling for the future.......268
Environmentally hazardous fluids.......270
Environmentally safe handling.......273
Fire prevention measures.......275
Health hazards with paint, plastics and rubber.......278
Refrigerant for air conditioning.......281
Rules when handling tyres.......282
Safety concerns everybody!.......285
Safety during electric welding.......289
Safety when handling accumulators_{07-32-44}.......290
Safety when handling accumulators_{07-33-17}.......291
Safety when handling oils and fuel.......292
Safety when handling the machine.......293
Safety when lifting and supporting the machine.......297
Safety when using lifting equipment.......299
Safety when working on hydraulic systems.......301
Safety when working on pressurized systems.......303
Safety when working on the machine's electrical system.......305
Safety when working with batteries.......306
Service position 1.......308
Starting with booster batteries.......311
Waste handling.......312
Working in environmentally contaminated areas.......316
2 - ENGINE WITH MOUNTING AND EQUIPMENT.......319
20 - GENERAL.......320
E-ECU MID 128 non-programmed, replacing.......320
E-ECU MID 128 pre-programmed, replacing.......323
Engine, capacities.......325
Engine, description.......326
Engine, identification.......328
Engine, sensor locations.......330
Engine, weights.......332
Tightening torques, engine mounts.......333
21 - ENGINE.......335
Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope.......335
Camshaft setting, checking.......341
Camshaft, checking.......350
Camshaft, description.......355
Camshaft, replacing.......356
Crankshaft and vibration damper, description.......369
Crankshaft front oil seal, replacing.......372
Crankshaft rear oil seal, replacing.......378
Crankshaft, axial clearance, checking.......385
Cylinder block, description.......390
Cylinder compression, PC test.......392
Cylinder compression, testing.......393
Cylinder head gasket, description.......402
Cylinder head guides.......403
Cylinder head, description.......405
Cylinder liners and pistons, description.......406
Double rocker arm, description.......411
Engine and transmission, installing.......416
Engine and transmission, removing.......438
Engine mount rubber cushion, replacing.......461
Engine mounting rear, changing.......465
Engine rotation speed sensor (camshaft), replacing.......469
Engine rotation speed sensor, replacing.......473
Engine timing gear, description.......477
Engine transmission, specification.......480
Engine, general specifications.......483
Flywheel, tightening torques.......485
Oil level sensor, replacing.......487
Oil sump gasket, replacing.......493
Oil sump, description.......499
Oil sump, tightening torque.......501
Oil trap, description.......503
Rocker arm shaft, tightening torques.......504
Tightening torque, cylinder head.......506
Tightening torques, valve cover.......507
Valve mechanism, description.......508
Valve mechanism, specifications.......510
Valves, adjusting.......512
22 - LUBRICATING SYSTEM.......519
Lubrication oil pressure, checking with pressure gauge.......519
Lubrication system, specifications.......521
Oil cooler, replacing.......522
Oil cooler, tightening torques.......527
Piston cooling system, description.......528
23 - FUEL SYSTEM.......530
Air in fuel system, checking.......530
Carbon dioxide in fuel system, checking.......534
Cylinder balancing, PC test.......540
Feed pressure, PC test.......541
Feed pump pressure, checking.......542
Fuel feed pump, description.......544
Fuel feed pump, specifications.......545
Fuel filter housing, description.......546
Fuel flow, description.......549
Fuel pump, inspecting.......552
Fuel system, bleeding.......557
Fuel system, tightening torques.......559
Injector sleeves, replacing.......565
Overflow valve, checking.......575
Stall speed, checking.......578
Unit injector pretension, adjusting.......581
Unit injector, replacing.......583
Unit injectors, description.......591
Unit injectors, specifications.......594
Water separator.......595
25 - INLET & EXHAUST SYSTEM.......596
Air cleaner, preheating coil, specifications.......596
Air intake and filter.......597
By-pass valve (wastegate).......598
Charge air cooler, replacing.......600
Cooling fan motor, charge air cooler, checking_adjusting high rpm.......607
Cooling fan motor, charge air cooler, checking_adjusting low rpm.......611
Exhaust brake, description.......615
Exhaust pressure governor (EPG), description.......617
Fan pump, installing-.......620
Fan pump, removing-.......621
Hydraulic cooling fan control, PC test-.......622
Intercooler, specifications.......623
Preheating coil, replacing.......624
Turbocharger, inspecting.......627
Turbocharger, replacing.......630
26 - COOLING SYSTEM.......637
Coolant pump, replacing.......637
Coolant, changing.......649
Cooling fan motor, radiator, checking_adjusting high rpm.......653
Cooling fan motor, radiator, checking_adjusting low rpm.......657
Cooling fan motor, specifications.......661
Cooling system specifications.......662
Cooling system, description.......664
Cooling system, flushing.......665
Cooling system, tightening torques.......670
Fan pump, installing.......672
Fan pump, removing.......673
Fan system, description.......674
Hydraulic cooling fan control, PC test.......675
Radiator, adjusting.......676
Radiator, installing.......678
Radiator, removing.......685
Thermostat, replacing.......691
Thermostat, specifications.......697
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS.......698
30 - GENERAL.......699
CAN-bus (control bus).......699