John Deere 1420 1435 1445 1545 1565 Series II Front Mower Workshop Repair Service Manual PDF (TM2147) - MJODTM2147.zip
A fully comprehensive technical guide featuring electrical wiring schematics for the John Deere Front Mower 1420, 1435, 1445, 1545, and 1565 Series II, offering workshop-level detail so you can service, troubleshoot, and rebuild your machine the way trained technicians do (covering diagnosis, operation, testing, repair, servicing, and fault-finding).
Inside this technical service manual for the John Deere Front Mower 1420, 1435, 1445, 1545, and 1565 Series II, you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 2,122 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
tm2147 - Front Mower1420, 1435, 1445, 1545, 1565 Series II Technical Manual.pdf
tm2147 - Front Mower1420, 1435, 1445, 1545, 1565 Series II Technical Manual.epub
tm2147 - Front Mower1420, 1435, 1445, 1545, 1565 Series II
Table of Contents
Foreword
Section 10: Safety
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Replace Safety Signs
Handle Fluids Safely—Avoid Fires
Prepare for Emergencies
Prevent Battery Explosions
Prevent Acid Burns
Wear Protective Clothing
Avoid High-Pressure Fluids
Avoid Heating Near Pressurized Fluid Lines
Service Machines Safely
Use Proper Tools
Park Machine Safely
Support Machine Properly
Use Proper Lifting Equipment
Work in Clean Area
Using High-Pressure Washers
Protect Against High Pressure Spray
Illuminate Work Area Safely
Work In Ventilated Area
WARNING: California Proposition 65 Warning
Remove Paint Before Welding or Heating
Avoid Harmful Asbestos Dust
Follow Tire Recommendations
Stay Clear of Rotating Drivelines
Service Cooling System Safely
Dispose of Waste Properly
Handle Chemical Products Safely
Live With Safety
Section 20: Specifications and Information
Group 05: Specifications
Engine
Drive Train
Brakes
Steering
Attachments
Group 10: General Information
Metric Bolt and Screw Torque Values
Metric Cap Screw Torque Values—Grade 7
Unified Inch Bolt and Screw Torque Values
Face Seal Fittings With Inch Stud Ends Torque
Face Seal Fittings With Metric Stud Ends Torque
O-Ring Face Seal Fittings
O-Ring Boss Fittings
Service Recommendations for STC Fittings
Using Proper Fuel
Engine Oil
Hydrostatic Transaxle Oil
4WD Rear Axle Oil
Grease
Recommended Engine Coolant
Machine Product Identification Number
Engine Serial Number
Group 15: Interlock System
Interlock System
Section 30: Engine
Group 05: Specifications
Specifications
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Group 10: Diagnostics
Engine Diagnostics
Symptom: Starter Does Not Rotate
Symptom: Starter Rotates Slowly
Symptom: Starter Rotates But Does Not Crank
Symptom: Engine Cranks but Will Not Start
Symptom: Engine Malfunctions at Low RPM
Symptom: Engine Malfunctions at High RPM
Symptom: Excessive Oil Consumption
Symptom: Engine Overheats
Symptom: Excessive Fuel Consumption
Group 15: Tests and Adjustments
Check and Adjust Alternator Belt Tension
Adjust Throttle Cable and Governor
Adjust Choke Cable
Adjust Slow Idle Speed
Adjust Fast Idle Speed
Adjust Throttle Start Position Screw
Adjust Valve Clearance
Test Cooling System Pressure
Test Fuel Pump Pressure
Fuel Pump Flow Test
Oil Pressure Test
Test Cylinder Compression
Test Thermostat Opening
Test Radiator Cap Pressure
Radiator Bubble Test
Group 20: Repair
Remove and Replace Carburetor
Inspect Carburetor
Install High-Altitude Jet
Remove, Install, and Inspect Radiator
Remove and Install Thermostat
Remove and Install Coolant Pump (Thermostat Included)
Remove and Install Fuel Filter
Remove and Install Throttle and Choke Cable Assembly
Remove and Install Fuel Pump
Remove and Install Engine
Remove and Install Flywheel
Remove and Install Rocker Arm Cover
Rocker Arm and Push Rod
Remove and Install Cylinder Head
Remove and Install Exhaust Manifold
Remove and Install Intake Manifold
Recondition Cylinder Head, 3TG72
Oil Pan and Strainer
Oil Pressure Regulating Valve
Oil Pump
Remove and Install Timing Gear Cover
Check Timing Gear Backlash
Check Camshaft End Play
Camshaft
Remove, Inspect, and Install Governor
Remove and Install Piston and Connecting Rod
Connecting Rod Bearing Clearance
Check Connecting Rod Side Play
Cylinder Bore
Crankshaft and Main Bearings
Crankshaft Main Bearing Clearance Check
Crankshaft Rear Oil Seal
Section 35: Diesel Engine (3TNE74, 3TNV76, 3TNV80)
Group 05: Specifications
Specifications
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Group 10: Diagnostics
Symptom: Engine Will Not Start
Symptom: Engine Starts but Does Not Continue Running - No Exhaust Smoke
Symptom: Engine Starts but Does Not Continue Running - Excess Exhaust Smoke
Symptom: Low Engine Output - Exhaust Color NORMAL
Symptom: Low Engine Output - Exhaust Color WHITE
Symptom: Low Engine Output - Exhaust Color BLACK
Symptom: Exhaust Color WHITE under Load
Symptom: Exhaust Color BLACK under Load
Symptom: Exhaust Temperature Too High
Symptom: Engine Runs Rough - Misfiring
Symptom: Engine Runs Rough - Uneven Combustion Sound
Symptom: Engine Runs Rough - Engine Surges DURING IDLING
Symptom: Engine Runs Rough - Engine Surges UNDER LOAD
Symptom: Engine Runs Rough - Excessive Engine Vibration
Symptom: Excessive Fuel Consumption
Symptom: Excessive Oil Consumption
Symptom: Fuel Oil in Crankcase
Symptom: Coolant in Crankcase
Symptom: Low Oil Pressure
Symptom: Engine Is Overheating
Symptom: Low Engine Coolant Temperature
Symptom: Low Compression
Starting Motor Troubleshooting Guide
Symptom: Starter Does Not Rotate
Symptom: Starter Rotates Slowly
Symptom: Starter Rotates but Does Not Rotate Engine
Group 15: Tests and Adjustments
Specifications
Check and Adjust Alternator Drive Belt Tension
Adjusting Valve Clearance
Check Valve Lift
Test Cylinder Compression (3TNE74, 3TNV76, 3TNV80)
Test Engine Oil Pressure
Leak Test Air Intake System
Test Fuel Pump Pressure
Leak Test Fuel System
Procedure for Bleeding Fuel System (S.N. -060000)
Priming Diesel Fuel System (S.N. 060001- )
Slow Idle Speed Adjustment
Adjust Throttle Cable
Test Fuel Injection System
Test Fuel Injection Nozzle
Adjust Injection Pump Timing (3TNE74)
Injection Pump Static Timing Check and Adjustment (3TNV76, 3TNV80)
Pressure Test Cooling System
Pressure Test Radiator Cap
Test Thermostat
Test Cylinder Leakdown
Fuel Transfer Pump Pressure Test
Fuel Transfer Pump Flow Test
Group 20: Repair
Remove and Install Alternator Drive Belt
Remove and Install Throttle Cable Assembly
Radiator Removal, Installation and Inspection
Remove and Install Air Filter Restriction Indicator
Remove and Install Air Cleaner Assembly
Remove and Install Muffler
Remove and Install Exhaust Pipe
Removal and Installation Exhaust Manifold
Removal and Installation Intake Manifold
Removal and Installation Intake Manifold (3TNV80)
Removal and Installation Thermostat
Remove and Install Temperature Coolant Switch
Removal and Installation Engine
Removal and Installation Rocker Arm Cover
Removal and Installation Rocker Arm Cover (3TNV80)
Remove and Install Rocker Arm Assembly
Disassemble and Assemble Rocker Arm
Removing and Installing Cylinder Head
Recondition Cylinder Head
Measure Piston-to-Cylinder Head Clearance
Removal and Installation Piston and Connecting Rod
Connecting Rod Side Play Check
Check Connecting Rod Bearing Clearance
Check Cylinder Bore
Check Crankshaft Rear Oil Seal
Crankshaft Front Oil Seal
Check Crankshaft and Main Bearings
Check Crankshaft Main Bearing Clearance
Crankshaft End Play Check
Removal and Installation Flywheel
Check Camshaft
Remove, Inspect, and Install Camshaft Follower
Removal and Installation Timing Gear Cover
Remove and Install Idler Gear
Remove and Install Timing Gear Housing
Remove and Install Oil Pan and Strainer
Oil Pump Repair
Oil Pump Repair (3TNV80)
Remove and Install Oil Pressure Regulating Valve
Remove and Install Water Pump (Thermostat Included)
Assemble Fuel Filter
Remove and Install Fuel Injection Pump
Remove and Install Fuel Injection Pump (3TNV80)
Remove, Inspect, and Install Fuel Injection Pump Camshaft
Remove and Install Fuel Control and Governor Linkage
Remove, Inspect, and Install Fuel Injection Nozzle
Remove and Install Fuel Shutoff Solenoid
Removal and Installation Fuel Pump
Removal and Installation Electric Fuel Pump
Section 35A: Diesel Engine (3TNV82A, 3TNV88)
Group 05: Specifications
Specifications
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Group 10: Theory of Operation
Fuel and Air System Operation
Cooling System Operation
Lubrication System Operation
Group 15: Diagnostics
Diesel Engine Troubleshooting
Symptom: Engine Will Not Start
Symptom: Engine Starts But Does Not Continue Running - No Exhaust Smoke
Symptom: Engine Starts But Does Not Continue Running - Excess Exhaust Smoke
Symptom: Low Engine Output - Exhaust Color NORMAL
Symptom: Low Engine Output - Exhaust Color WHITE
Symptom: Low Engine Output - Exhaust Color BLACK
Symptom: Exhaust Color WHITE Under Load
Symptom: Exhaust Color BLACK Under Load
Symptom: Exhaust Temperature Too High
Symptom: Engine Runs Rough - Misfiring
Symptom: Engine Runs Rough - Uneven Combustion Sound
Symptom: Engine Runs Rough - Engine Surges DURING IDLING
Symptom: Engine Runs Rough - Engine Surges UNDER LOAD
Symptom: Engine Runs Rough - Excessive Engine Vibration
Symptom: Excessive Fuel Consumption
Symptom: Excessive Oil Consumption
Symptom: Fuel Oil in Crankcase
Symptom: Coolant in Crankcase
Symptom: Low Oil Pressure
Symptom: Engine Is Overheating
Symptom: Low Engine Coolant Temperature
Symptom: Low Compression
Starting Motor Troubleshooting Guide
Symptom: Starter Does Not Rotate
Symptom: Starter Rotates Slowly
Symptom: Starter Rotates But Does Not Crank
Group 20: Tests and Adjustments
Fan and Alternator Drive Belt Adjustment
Cylinder Compression Test
Slow Idle Adjustment
Throttle Cable Adjustment
Injection Pump Static Timing
Valve Clearance Adjustment
Checking Connecting Rod Side Play
Connecting Rod Bearing Clearance Check
Checking Crankshaft End Play
Crankshaft Main Bearing Clearance Check
Valve Lift Check
Camshaft End Play Check