Caterpillar D300D (5MG) Articulated Truck Workshop Repair Service Manual PDF - MCATD300DOPEK.zip

Full workshop service manuals covering the Caterpillar ARTICULATED TRUCKS D300D (Prefix 5MG), containing every piece of technical data needed to service, troubleshoot, fix, and overhaul/rebuild the machine.

Caterpillar ARTICULATED TRUCKS D300D (Prefix 5MG) Repair Service Manuals

workshop service manual includes:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

SENR8205 - Specifications (ARTICULATED TRUCK POWER TRAIN).pdf

SENR8205 - Systems Operations (ARTICULATED TRUCK POWER TRAIN).pdf

SENR8205 - Testing and Adjusting (ARTICULATED TRUCK POWER TRAIN).pdf

SENR8213 - Disassembly and Assembly (D300D ARTICULATED TRUCK POWER TRAIN).pdf

SENR8216 - Schematic (D300D ARTICULATED TRUCK HYDRAULIC SYSTEM).pdf

SENR8217 - Specifications (D300D ARTICULATED TRUCK STEERING AND BODY HOIST HYDRAULIC SYSTEM).pdf

SENR8217 - Systems operation (D300D ARTICULATED TRUCK STEERING AND BODY HOIST HYDRAULIC SYSTEM).pdf

SENR8217 - Testing and Adjusting (D300D ARTICULATED TRUCK STEERING AND BODY HOIST HYDRAULIC SYSTEM).pdf

SENR8218 - Specifications (D300D ARTICULATED TRUCK SUSPENSION SYSTEMS).pdf

SENR8218 - Systems Operation (D300D ARTICULATED TRUCK SUSPENSION SYSTEMS).pdf

SENR8218 - Testing and Adjusting (D300D ARTICULATED TRUCK SUSPENSION SYSTEMS).pdf

SENR8219 - Specifications (D300D ARTICULATED TRUCK BRAKING SYSTEMS).pdf

SENR8219 - Systems Operation (D300D ARTICULATED TRUCK BRAKING SYSTEMS).pdf

SENR8219 - Testing and adjusting (D300D ARTICULATED TRUCK BRAKING SYSTEMS).pdf

SENR8220 - Disassembly and Assembly (D300D ARTICULATED DUMP TRUCK MACHINE SYSTEMS).pdf

SENR8221 - Schematic (Caterpillar D300D Articulated Truck Electrical System).pdf

Total Pages: 1,432 pages

File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)

Manual Type: Disassembly & Assembly, Testing & Adjusting, Specifications, Systems Operation, Electrical Schematic, Troubleshooting...

Language: English

TABLE OF CONTENTS

SENR8205 - Specifications (ARTICULATED TRUCK POWER TRAIN).......3

Differential Lock Actuator (7U4227).......5

Differential and Bevel Gear Groups (8X7580 and 8X7587).......6

Differential and Bevel Gear Groups (9C2207 and 9C3012).......8

Final Drive and Wheel Group (4C1636).......12

Final Drive and Wheel Group (8X7185).......14

Gearshift Linkage.......17

Hitch Drive Shaft Group (7U3950) and Transfer Gearbox Group (7U6050).......19

Hitch Drive Shaft Group (7U4803).......20

Hitch Drive Shaft Group (7U7435).......21

Hitch Drive Shaft Groups (7U7451 and 7U7320) and Transfer Gearbox Groups (7U7448 and 7U7250).......22

Inter-Axle Differentials (7U4078 and 7U4079).......23

Output Transfer Drive (7U4155 and 7U4289).......24

Output Transfer Drive (7U6711).......27

Output Transfer Drive (7U8775).......29

Planetary Transmission (8P7901 and 6Y4419).......31

Reducing Valve Group (9P3060).......34

Retarder Control Valve (2P5802).......36

Retarder and Torque Converter Group (6Y4911, 9W7710, 8E4093 and 6Y5892).......37

Torque Converter (1T1885).......39

Torque Converter Group (1T1886).......41

Torque Converter Group (6T1881 and 6Y5964).......43

Torque Converter Lock Up Selector Valves (9P1495 and 6Y0620).......45

Torque Converter Outlet Relief Valve (2P3675).......46

Torque Converters (6Y4910, 9W7711, 6T1882, 6Y5965 and 6Y5893).......48

Transmission Charging_Scavenge Pump (1T1810).......50

Transmission Charging_Scavenge Pump (8P8208).......51

Transmission Hydraulic Control Valve Group (9P3058).......53

Transmission Mountings - D20D and D250D.......54

Transmission Mountings - D25D, D30D and D350D.......55

Transmission Mountings - D300D.......57

Transmission Oil Filter (6P4603).......59

Transmission Selector and Pressure Control Valve (9P3059).......61

SENR8205 - Systems Operations (ARTICULATED TRUCK POWER TRAIN).......64

SENR8205 - Testing and Adjusting (ARTICULATED TRUCK POWER TRAIN).......142

SENR8213 - Disassembly and Assembly (D300D ARTICULATED TRUCK POWER TRAIN).......165

Axles (Front And Rear).......167

Brake Caliper Assemblies.......170

Brake Carriers (Linings).......178

Cab Glass Window.......180

Cab.......182

Center Axle Housing.......189

Differential And Bevel Gear (CENTER or REAR).......192

Differential And Bevel Gear (FRONT).......195

Driveshaft (Mid Bearing To Rear Axle).......196

Driveshaft (Transfer Gear To Mid Bearing).......198

Driveshaft, (Transfer Gear Case To Center Axle).......200

Duo-Cone Seals (Conventional & Inverted).......202

Engine, Retarder And Torque Converter.......220

Final Drive Planet Carriers And Ring Gears.......244

Front And Rear Differentials.......248

Front Axle Housing.......279

Gear Group-Transfer.......285

Inter-Axle Differential Valve.......296

Inter-Axle Differential.......298

Output Transfer Drive.......305

Rear Axle Housing.......320

Retarder Air Pressure Reducing Valve.......326

Retarder Control Valve.......328

Retarder.......331

Scavenge And Transmission Oil Pump.......336

Shaft-Main Drive (Gear Group-Output To Front Axle Differential).......343

Tires.......344

Torque Converter Accessory Drive Gear.......346

Torque Converter Outlet Relief Valve.......350

Torque Converter Pump Drive Gears.......354

Torque Converter Selector Valve.......358

Transmission And Output Transfer Drive.......361

Transmission Control Linkage.......366

Transmission Hydraulic Control Valve.......369

Transmission.......379

Wheel Bearings And Duo-Cone Seals.......416

SENR8216 - Schematic (D300D ARTICULATED TRUCK HYDRAULIC SYSTEM).......424

SENR8217 - Specifications (D300D ARTICULATED TRUCK STEERING AND BODY HOIST HYDRAULIC SYSTEM).......427

Compensator Valve.......428

Hand Metering Unit.......430

Hoist Control Valve.......432

Hoist Cylinder.......433

Hydraulic Pump.......434

Lock Valve.......439

Steering Control Valve.......440

Steering Cylinder.......441

Tailgate Cylinder.......442

SENR8217 - Systems operation (D300D ARTICULATED TRUCK STEERING AND BODY HOIST HYDRAULIC SYSTEM).......443

SENR8217 - Testing and Adjusting (D300D ARTICULATED TRUCK STEERING AND BODY HOIST HYDRAULIC SYSTEM).......478

SENR8218 - Specifications (D300D ARTICULATED TRUCK SUSPENSION SYSTEMS).......491

Accumulator (6U0666) SMCS - 3251-010.......492

Accumulator Precharge Pressure_Temperature Relationship SMCS - 3251-010.......494

Front Suspension Cylinder (7U8132) SMCS - 3251-010.......495

Rear Suspension Cylinder (2U6019) SMCS - 3251-010.......497

Suspension Pump (2U7225) SMCS - 3251-010.......499

SENR8218 - Systems Operation (D300D ARTICULATED TRUCK SUSPENSION SYSTEMS).......501

SENR8218 - Testing and Adjusting (D300D ARTICULATED TRUCK SUSPENSION SYSTEMS).......521

SENR8219 - Specifications (D300D ARTICULATED TRUCK BRAKING SYSTEMS).......535

Accumulators.......536

Parking Brake Valve.......537

Parking Brake.......538

Pressure Switch.......540

Pressure Switches.......541

Service Brake Group.......543

Service Brake Valve.......545

SENR8219 - Systems Operation (D300D ARTICULATED TRUCK BRAKING SYSTEMS).......548

SENR8219 - Testing and adjusting (D300D ARTICULATED TRUCK BRAKING SYSTEMS).......559

SENR8220 - Disassembly and Assembly (D300D ARTICULATED DUMP TRUCK MACHINE SYSTEMS).......574

Accumulator-Charge & Test Procedure.......575

Accumulator.......579

Cab Glass Window.......583

Cab.......586

Driveshaft Assembly (Transmission Drop Box To Drive Hitch).......593

Duo-Cone Seals (Conventional & Inverted).......595

Flow Control Valve.......612

Flow Priority Valve.......613

Frame Lock Links.......616

Front Suspension Cylinders.......618

Hand Metering Pump.......621

Hoist Control Valve.......629

Hoist Cylinder.......632

Hydraulic Tank.......635

Oscillating Truck Hitch.......637

Position Sensor.......643

Primary Hydraulic Pumps.......646

Rear Suspension Cylinders.......648

Restrictor_Check Valve.......658

Retarder Air Pressure Reducing Valve.......660

Service Brake Valve.......662

Steering Control Valve.......665

Steering Cylinders.......669

Supplemental Steering Pump.......674

Suspension Control Valve.......679

Suspension Pump.......684

Tailgate Cylinder Valve.......702

Tailgate Cylinder.......704

Tailgate.......706

SENR8221 - Schematic (Caterpillar D300D Articulated Truck Electrical System).......708

Collage.......709

Main.......719

Caterpillar ARTICULATED TRUCKS D300D (Prefix 5MG) Repair Service Manuals