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John Deere 470GLC Excavator Workshop Repair Service Manual TM13174X19 PDF - MJODTM13174X19.zip

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The full factory service and repair guide for the John Deere 470GLC Excavator (PIN: 1FF470GX__C047001-), packed with everything a workshop needs to service, fix, and overhaul the machine at a professional level.


Contained within the John Deere 470GLC workshop service & repair manual:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


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PRODUCT DETAILS:


Total Pages: 1,223 pages


File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)


Language: English Portuguese Spanish


Model: John Deere - 470GLC Excavator - 1FF470GX__C047001


MAIN SECTIONS


To The Reader


Additional References


Manual Composition


Page Number


Safety Alert Symbol and Headline Notations


Units Used


Symbol and Abbreviation


Safety


Safety


General Information


Precautions for Disassembling and Assembling


Tightening


Bleeding Air


Pressure Release Procedure


Preparation


Maintenance Standard


Upperstructure


Undercarriage


Front Attachment


Upperstructure


Cab


Counterweight


Main Frame


Engine


Radiator Assembly


Hydraulic Oil Tank


Fuel Tank


Pump Device


Control Valve


Swing Device


Pilot Valve


Solenoid Valve


Signal Control Valve


Shockless Valve


Undercarriage


Swing Bearing


Travel Device


Center Joint


Track Adjuster


Front Idler


Upper and Lower Rollers


Track


Front Attachment


Front Attachment


Cylinder


TABLE OF CONTENTS................1


Section Safety: Safety................16


Group : Safety................16


Recognize Safety Information................19


Follow Safety Instructions................20


Operate Only If Qualified................21


Wear Protective Equipment................22


Avoid Unauthorized Machine Modifications................23


Add Cab Guarding for Special Uses................24


Inspect Machine................25


Stay Clear of Moving Parts................26


Avoid High-Pressure Fluids................27


Avoid High-Pressure Oils................28


Work In Ventilated Area................29


Prevent Fires................30


Prevent Battery Explosions................31


Handle Chemical Products Safely................32


Dispose of Waste Properly................33


Prepare for Emergencies................34


Clean Debris from Machine................35


Use Steps and Handholds Correctly................36


Start Only From Operator's Seat................37


Use and Maintain Seat Belt................38


Prevent Unintended Machine Movement................39


Avoid Work Site Hazards................40


Keep Riders Off Machine................42


Avoid Backover Accidents................43


Inspect and Maintain ROPS................44


Avoid Machine Tip Over................45


Use Special Care When Lifting Objects................47


Add and Operate Attachments Safely................48


Park and Prepare for Service Safely................49


Service Cooling System Safely................50


Remove Paint Before Welding or Heating................51


Make Welding Repairs Safely................52


Drive Metal Pins Safely................53


MEMO................1220


Section W1: General Information................56


Group 1: Precautions for Disassembling and Assembling................64


Precautions for Disassembling and Assembling................64


Group 2: Tightening................56


Metric Bolt and Cap Screw Torque Values................76


Piping Joint................81


Group 4: Bleeding Air................56


Bleeding Air from Hydraulic Oil Tank................92


Bleeding Air from Hydraulic System................94


Bleeding Air from Fuel System................95


Bleeding Air from Radiator................97


Group 5: Pressure Release Procedure................56


Hydraulic Circuit Pressure Release Procedure................99


Group 6: Preparation................56


Preparation before Inspection and Maintenance................101


MEMO................1220


MEMO................1220


Section W2: Maintenance Standard................106


Group 1: Upperstructure................106


Main Pump................110


Swing Motor................113


Group 2: Undercarriage................106


Travel Motor................119


Sprocket................121


Center Joint................122


Front Idler................124


Upper Roller................126


Lower Roller................127


Track................128


Group 3: Front Attachment................106


Remove and Install Bushing................134


Pin and Bushing................136


Side Cutter................138


Point................139


Standard Dimensions for Arm and Bucket Connection................140


Standard Dimensions for Arm and Boom Connection................142


Cylinder................143


MEMO................1220


MEMO................1220


Section W3: Upperstructure................149


Group 1: Cab................149


Removal and Installation of Cab................183


Windshield Remove and Install................214


Windshield Disassemble and Assemble................216


Sliding Windows Remove and Install................226


Windowpanes Remove and Install................228


Windowpanes Dimensions................229


Group 2: Counterweight................149


Removal and Installation of Counterweight................244


Group 3: Main Frame................149


Removal and Installation of Main Frame................260


Group 4: Engine................149


Removal and Installation of Engine................334


Group 5: Radiator Assembly................149


Replacement of Radiator and Oil Cooler................436


Group 6: Hydraulic Oil Tank................149


Removal and Installation of Hydraulic Oil Tank................500


Group 7: Fuel Tank................149


Removal and Installation of Fuel Tank................548


Group 8: Pump Device................149


Removal and Installation of Pump Device................607


Disassembly of Main Pump................645


Assembly of Main Pump................652


Disassembly of Regulator for Main Pump................663


Assembly of Regulator for Main Pump................665


Structure of Pilot Pump................668


Structure of A Sensor................670


Group 9: Control Valve................149


Removal and Installation of Control Valve................699


Disassembly and Assembly of Valve Unit................726


Disassembly of Control Valve (4-Spool Side)................729


Assembly of Control Valve (4-Spool Side)................737


Disassembly of Control Valve (5-Spool Side)................746


Assembly of Control Valve (5-Spool Side)................753


Group 10: Swing Device................150


Removal and Installation of Swing Device................768


Disassembly of Swing Device................775


Assembly of Swing Device................785


Disassembly of Swing Motor................795


Assembly of Swing Motor................799


Group 11: Pilot Valve................150


Removal and Installation of Pilot Valve (Left)................816


Removal and Installation of Pilot Valve (Right)................828


Removal and Installation of Travel Pilot Valve................842


Disassembly of Pilot Valves (Right and Left)................848


Assembly of Pilot Valves (Right and Left)................852


Disassembly of Travel Pilot Valve................856


Assembly of Travel Pilot Valve................860


Group 12: Solenoid Valve................150


Removal and Installation of Pilot Shut-Off Solenoid Valve................872


Removal and Installation of 4-Spool Solenoid Valve Unit................877


Removal and Installation of 2-Spool Solenoid Valve Unit................883


Disassembly of Pilot Shut-Off Solenoid Valve................888


Assembly of Pilot Shut-Off Solenoid Valve................890


Structure of 4-Spool Solenoid Valve Unit................892


Structure of 2-Spool Solenoid Valve Unit................894


Group 13: Signal Control Valve................150


Removal and Installation of Signal Control Valve................905


Structure of Signal Control Valve................914


Group 14: Shockless Valve................150


Removal and Installation of Shockless Valve................920


Structure of Shockless Valve................923


MEMO................1220


MEMO................1220


Section W4: Undercarriage................928


Group 1: Swing Bearing................928


Removal and Installation of Swing Bearing................936


Disassembly of Swing Bearing................942


Assembly of Swing Bearing................947


Group 2: Travel Device................928


Removal and Installation of Travel Device................956


Disassembly of Travel Device................961


Assembly of Travel Device................970


Disassembly of Travel Motor................982


Assembly of Travel Motor................988


Disassembly of Brake Valve................995


Assembly of Brake Valve................1000


Group 3: Center Joint................122


Removal and Installation of Center Joint................1011


Disassembly of Center Joint................1016


Assembly of Center Joint................1019


Replacement of Body and Spindle................1022


Group 4: Track Adjuster................928


Removal and Installation of Track Adjuster................1026


Disassembly of Track Adjuster................1028


Assembly of Track Adjuster................1036


Group 5: Front Idler................124


Removal and Installation of Front Idler................1048


Disassembly of Front Idler................1051


Assembly of Front Idler................1056


Group 6: Upper and Lower Rollers................928


Removal and Installation of Upper Roller................1070


Removal and Installation of Lower Roller................1077


Disassembly of Lower Roller................1083


Assembly of Lower Roller................1087


Group 7: Track................128


Removal and Installation of Track................1113


MEMO................1220


MEMO................1220


Section W5: Front Attachment................1137


Group 1: Front Attachment................1137


Removal and Installation of Front Attachment................1151


Removal and Installation of Bushing................1164


Group 2: Cylinder................143


Removal and Installation of Boom Cylinder................1175


Removal and Installation of Arm Cylinder................1184


Removal and Installation of Bucket Cylinder................1192


Disassembly of Boom Cylinder................1200


Assembly of Boom Cylinder................1203


Disassembly of Arm Cylinder................1206


Assembly of Arm Cylinder................1209


Disassembly of Bucket Cylinder................1212


Assembly of Bucket Cylinder................1215


MEMO................1220


MEMO................1220


John Deere Excavator 470GLC Service Repair Manual (TM13174X19)

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