BMW 2 Series F23 Workshop Repair Service Manual 2013 Onward 218i 220i 228i 230i M235i M240i M2 CS 218d 220d 225d PDF - MBMW2F23OPES.zip

BMW 2 Series (F23-series) Repair Service Manual 2013 & UP

This all-inclusive workshop manual, featuring complete Electrical Wiring Diagrams, covers the BMW 2 Series (F23-series) models 218i, 220i, 228i, 230i, M235i, M240i, M240i xDrive, M2, M2 Competition, M2 CS, 218d, 220d, and 225d. It contains every piece of technical data you need to service, troubleshoot, fix, and rebuild your vehicle to the same standard as a professional technician.

BMW 2 Series (Model F23) 2013 to present workshop service repair manual includes:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

Petrol engines

Model Years Engine Power Torque 0–100 km/h (0-62 mph)

218i 2015– B38A15M0

1.5 L I3 turbo 100 kW (134 hp)

at 4,500–6,000 rpm 220 N⋅m (162 lb⋅ft)

at 1,250 rpm 8.9 s

220i 2014–2016 N20B20

2.0 L I4 turbo 135 kW (181 hp)

at 5,000–6,250 rpm 270 N⋅m (199 lb⋅ft)

at 1,250–4,500 rpm 7.0 s

2016– B48B20

2.0 L I4 turbo 290 N⋅m (214 lb⋅ft)

at 1,250–4,500 rpm 7.2 s

228i 2014–2016 N20B20

2.0 L I4 turbo 180 kW (241 hp)

at 5,000–6,500 rpm 350 N⋅m (258 lb⋅ft)

at 1,250–4,800 rpm 5.7 s

230i 2016–2019 B48B20

2.0 L I4 turbo 185 kW (248 hp)

at 5,200 rpm 350 N⋅m (258 lb⋅ft)

at 1,450–4,800 rpm 5.6 s

M235i 2014–2016 N55B30O0

3.0 L I6 turbo 240 kW (322 hp)

at 5,800–6,000 rpm 450 N⋅m (332 lb⋅ft)

at 1,300–4,500 rpm 4.8 s

M240i/M240i xDrive 2016– B58B30O0

3.0 L I6 turbo 250 kW (335 hp)

at 5,500 rpm 500 N⋅m (369 lb⋅ft)

at 1,520–4,500 rpm 4.6/4.4 s

M2 2015–2018 N55B30T0

3.0 L I6 turbo 272 kW (365 hp)

at 6,500 rpm 465 N⋅m (343 lb⋅ft)

at 1,450–4,750 rpm 4.3 s

M2 Competition 2018– S55

3.0 L I6 twin turbo 302 kW (405 hp)

at 5,370–7,200 rpm 550 N⋅m (406 lb⋅ft)

at 2,350–5,230 rpm 4.2 s

M2 CS 2020 S55

3.0 L I6 twin turbo 331 kW (444 hp)

at 6250 rpm 550 N⋅m (406 lb⋅ft)

at 2,350–5,500 rpm 4.0 s

Diesel engines

Model Years Engine Power Torque 0–100 km/h (0-62 mph)

218d 2014–2015 N47D20O1

2.0 L I4 turbo 105 kW (141 hp)

at 4,000 rpm 320 N⋅m (236 lb⋅ft)

at 1,750–2,500 rpm 8.6 s

2015– B47D20

2.0 L I4 turbo 110 kW (148 hp)

at 4,000 rpm 320 N⋅m (236 lb⋅ft)

at 1,500–3,000 rpm 8.2 s

220d 2014–2015 N47D20O1

2.0 L I4 turbo 135 kW (181 hp)

at 4,000 rpm 380 N⋅m (280 lb⋅ft)

at 1,750–2,750 rpm 7.1 s

2015– B47D20

2.0 L I4 turbo 140 kW (188 hp)

at 4,000 rpm 400 N⋅m (295 lb⋅ft)

at 1,750–2,500 rpm

225d 2014–2015 N47D20T1

2.0 L I4 twin turbo 160 kW (215 hp)

at 4,400 rpm 450 N⋅m (332 lb⋅ft)

at 1,500–2,500 rpm 6.3 s

2015– B47D20

2.0 L I4 twin turbo 165 kW (221 hp)

at 4,400 rpm 450 N⋅m (332 lb⋅ft)

at 1,500–3,000 rpm 6.2 s

PRODUCT DETAILS:

Total Pages: 9,531 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

BMW 2 Series (F23) Service Repair Manual 2013 & UP.pdf

00 - MAINTENANCE & GENERAL NOTES....3

0 operating fluid overview....7

0000... Body Check for corrosion (except cavities)....21

0000... Brake lines and connections visual inspection for leaks, damage, attachment and correct position....22

0000... CBS reset....23

0000... Check horn, headlight flashers and hazard warning flashers....27

0000... Check windscreen wash _ wipe system....28

0000... Checking coolant level and concentration, correcting if necessary....29

0000... Checking instrument _ inscription lighting, interior _ luggage compartment _ glove box lights and blower....30

0000... Checking lighting system....31

0000... Checking of road safety (test drive)....32

0000... Information _ warning labels....33

0000... Seat belts Check condition of seat belt strap, check function of automatic reel, seat belt locking reel, seat belt buckle, seat belt clip and, if necessary, seat belt clasp....37

0000... Steering components Check for play, damage and, if nec., tightness....39

0000... Tyres checking and if necessary correcting inflation pressure, checking condition, tread depth and pattern....41

0000... Underbody incl. all visible components Check for damage, correct position, tightness, corrosion....42

0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers....43

0000... When driving on a race track....47

0000... Windscreen washer system checking fluid level, topping up if necessary....53

0000... Work instruction for removing the protective film....54

0000009 Pre-delivery check....56

0000105 Standard scope of service....61

0000252 BMW engine oil service without supplementary service....62

0000602 Service - air filter element....72

0000610 Service engine oil (US version only)....73

0000612 Service - front brakes....75

0000614 Service - rear brakes....77

0000616 Service - microfilter....79

0000618 Service - brake fluid....80

0000622 Service - spark plugs....81

0000624 Service - vehicle check....82

0001... Symbols used and information in repair instructions....85

0002000 Raising vehicle with trolley jack....90

0002001 Raising the vehicle using a vehicle lift....92

0011... Checking _ topping up oil level in rear axle final drive....95

0011500 GA8HP70ZChecking _ topping up oil level in automatic transmission (GA8HP45Z,GA8HP50Z,GA8HP90Z)....97

5.1.1 Axles....100

6120... Notes on AGM battery....103

7.1.1 Installation safety of the seat belts _ seat belt buckles....107

7.1.2 Status of the seat belts _ seat belt buckles....111

7.1.3 Belt force limiter....114

7.1.4 Seat belt tensioner....115

7.1.5 Airbag....116

7.1.6 Supplementary restraint systems (SRS)....119

7.11 Odometer (if present)....120

7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed _ required)....121

Abbreviations....122

Addition to special tools cabinet All model series....125

Arguments pertaining to engine oil consumption....127

Brake fluid - Operating Fluids Specification....130

Brake fluid service ? Bonnet gas strut check with active pedestrian impact mitigation?(SA8TF)....131

CBS general - Reset is lost....133

Changed emissions test indicator BMW Condition Based Service....134

Discontinuation of Service Booklet for vehicles with Central?Information?Display?(CID)....135

Emergency Services (BMW _ MINI) from issue September 2009....137

Engine oil - varying colours _ smell after initial filling in the works....138

Engine oil service - countries with higher levels of dust Check the air filter element for contamination....139

Engine oil service _ vehicle check service - procedure for resetting the service interval indicator....140

Extract from BMW Group Standard?GS?90003-2....141

FEB-FEB-NED-TESTMODULE-AKTUELL....143

Final drive oil - new oil quality from 07 _ 2011....144

Foil....145

General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries....146

Handling fault messages _ Check Control messages for Run Flat Indicator?RDC (SA2VB)....152

Handling the acoustic camera....155

IMIB_Next....157

Ignition key data tapping on CBS vehicles....160

Inflation pressure measurement in vehicles with tyre pressure display?RDC?(SA2VB)....166

List of contents....168

M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2....170

M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2....171

M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2....172

M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2....173

M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2....174

M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2....175

M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2....176

M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2....177

Main group 00....178

Maintenance scope F20, F21, F22, F23....179

Maintenance work M-Performance (petrol)....181

New Maintenance Records service booklet and maintenance documentation All models....184

New repair methods ?Gluing _ Riveting? on steel bodies....186

Parking brake function check - new procedure in the standard service scope _ rear brake service....189

Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)....191

Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)....193

Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)....199

Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles....201

Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6....205

Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6....218

Visible corrosion on vehicle add-on parts....231

Workshop Equipment - Planning Documentation....232

Workshop equipment sales....233

11 - ENGINE ....234

00 Danger of injury if oil comes into contact with eyes and skin....239

00 Danger of poisoning if oil is ingested _ absorbed through the skin....240

00 Safety instructions for handling oil....242

11 operating fluid overview....243

11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location....245

1100 Overview of Technical Data....247

1100 Overview of tightening torques....257

1100... Engine oil consumption measurement....261

1100... Handling components after flood damage....262

1100... Overview of consumables (Electronic Parts Catalogue)....263

1100... Removing and installing _ replacing rear acoustic cover (corrosion protection) (B58)....269

1100039 Check compression of all cylinders....271

1100050 Removing and installing engine....289

1100300 Engine oil consumption measurement....394

1100670 Securing engine in installation position....398

1111 Overview of Technical Data....415

1111 Overview of tightening torques....417

1112 Overview of Technical Data....423

1112 Overview of tightening torques....426

1112000 Removing and installing _ sealing cylinder head cover....440

1112001 Replace the cylinder head cover....505

1112070 Remove and install _ replace acoustic cover....571

1112070 Removing and installing _ renewing acoustic cover (B58)....578

1112100 Removing and installing cylinder head....580

1112101 Replace cylinder head gasket....761

1112115 Removing and installing _ replacing corrosion protection cover....942

1112161 replace cylinder head....950

1112729 Checking cylinder head for watertightness (cylinder head dismantled)....1140

1113 Overview of Technical Data....1199

1113 Overview of tightening torques....1200

1113000 Remove and install, seal or replace oil sump....1207

1114 Overview of tightening torques....1224

1114005 Replacing front crankshaft seal....1229

1114110 Removing and installing _ sealing or replacing bottom timing case cover....1247

1114311 Removing and installing _ replacing engine encapsulation (front top)....1364

1114605 Replacing the crankshaft seal (Transmission side) (Transmission is removed)....1371

1115001 Replace engine ventilation line....1382

1121 Overview of Technical Data....1387

1121140 Remove, install _ replace crankshaft, guide bearing shell....1392

1121140 Removing, installing _ replacing lower guide bearing shell of the crankshaft....1417

1121500 Replacing crankshaft (engine removed)....1441

1122 Overview of tightening torques....1580

1122510 Removing and installing _ replacing the flywheel (gearbox removed)....1582

1123 Overview of tightening torques....1588

1123010 Removing and installing _ replacing vibration damper....1590

1124 Overview of tightening torques....1608

1124571 Replacing all connecting rod bearing shells (pistons removed)....1612

1125 Overview of Technical Data....1617

1125530 Removing and installing _ replacing all pistons (engine removed)....1628

1125671 Replace the piston rings for all pistons (Piston removed)....1755

1128 Overview of tightening torques....1763

1128010 Replacing drive belt for alternator....1766

1128020 Replace tensioning device for drive belt of the alternator....1772

1130 Overview of tightening torques....1782

1131 Overview of tightening torques....1783

1131005 Check the timing of the camshaft(s)....1795

1131025 Removing and installing _ replacing intake camshaft....1872

1131028 Removing and installing _ replacing exhaust camshaft....2007

1131052 Replacing both timing chains....2111

1131090 Remove and install _ replace chain tensioner piston....2234

1131505 Adjusting the timing of the camshaft(s) (for work no. 11 31 005 _ 508)....2241

1133050 Removing and installing _ replacing all rocker arms....2257

1133062 Replacing all hydraulic valve clearance compensating elements....2402

1134552 Removing and installing _ replacing all valves (cylinder head removed)....2548

1134560 Replacing all valve stem seals (cylinder head removed)....2603

1134715 Replace all valve springs (cylinder head removed)....2650

1136 Overview of tightening torques....2695

1136042 Removing and installing _ replacing intake adjuster....2699

1136044 Remove and install _ replace the exhaust camshaft adjuster....2796

1136046 Removing and installing _ replacing the intake and exhaust camshaft adjusters....2893

1136125 Removing and installing _ replacing intake VANOS central valve....2993

1136126 Removing and installing _ replacing the Vanos central valve on the exhaust side....3089

1136127 Removing and installing _ replacing both Vanos central valves....3185

1136658 Removing and installing _ replacing both actuators (for work no. 11 36 008)....3283

1137 Overview of tightening torques....3300

1137005 Removing and installing _ replacing eccentric shaft....3303

1137010 Removing and installing _ replacing intermediate levers....3445

1137020 Removing and installing _ replacing servomotor for eccentric shaft....3543

1140000 Checking engine oil pressure....3556

1141 Overview of tightening torques....3566

1141000 Removing and installing _ replacing oil pump....3573

1141115 Removing and installing _ replacing hydraulic valve for oil-pressure control (for oil pressure control)....3593

1142 Overview of tightening torques....3654

1142020 Removing and installing _ replacing full-flow oil filter completely....3667

1142200 Removing and installing _ sealing or replacing oil feed line for exhaust turbocharger....3736

1142210 Removing and installing _ sealing or replacing oil return line for exhaust turbocharger....3805

1144000 Removing & installing, sealing _ replacing oil-to-water heat exchanger....3809

1151 Overview of tightening torques....3869

1151000 Removing and installing _ replacing the coolant pump....3873

1153 Overview of tightening torques....3905

1153015 Removing and installing _ replacing heat management module....3912

1153082 Removing and installing _ replacing the coolant feed line for the exhaust turbocharger....3965

1153087 Removing and installing _ replacing both coolant return lines for exhaust turbocharger....3992

1153088 Removing and installing _ replacing the coolant return line for the exhaust turbocharger (Coolant return line, part 1)....4074

1153089 Removing and installing _ replacing the coolant return line for the exhaust turbocharger (Coolant return line, part 2)....4126

1161 Overview of tightening torques....4206

1161050 Removing and installing the intake plenum....4214

1161051 Replace intake plenum....4245

1161730 Leakage test for the intake system....4278

1162 Overview of tightening torques....4283

1165 Overview of tightening torques....4285

1165020 Removing and installing _ replacing exhaust turbocharger....4298

1165300 Remove and install or replace the electrical actuator drive for the wastegate....4367

1166000 Removing and installing _ replacing vacuum pump....4376

1178 Overview of tightening torques....4396

1178510 Replacing oxygen sensor (after vehicle diagnosis)....4398

1178610 Replace the lambda oxygen monitoring sensor (after vehicle diagnosis)....4407

6.1.9 Engine performance....4419

9.0 BMW Longlife-17 FE+....4420

BMW Quality Longlife-04 All....4422

Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster....4423

Crankshaft and Bearings....4424

Emissions-control, Lambda oxygen sensor....4425

Engine identification....4426

Fan....4436

Intake manifold....4437

Leak-testing the air-intake system....4438

Main group 11....4441

Repair notes to renew the cylinder head....4442

Replacing guide bearing....4445

Vacuum supply All models....4448

12 - ENGINE ELECTRICAL SYSTEM....4452

1200... Instructions for removal and replacement of control units....4454

1200... Instructions for working on the ignition system....4456