John Deere 200CLC 230CLC 270CLC Excavator Operator's Manual OMT187348 PDF - MJODOMT187348.zip

The Complete Operator's Manual for John Deere 200CLC, 230CLC and 270CLC Excavators delivers every technical detail needed to service and run these machines with the skill of a professional mechanic.

OMT187348 - John Deere 200CLC, 230CLC and 270CLC Excavator Operator's Manual.pdf

omt187347 - John Deere Excavadora 200CLC, 230CLC y 270CLC.pdf

omt187346 - John Deere Excavateur 200CLC, 230CLC et 270CLC.pdf

omt227804 - John Deere Escavadoras 200CLC, 230CLC e 270CLC.pdf

PRODUCT DETAILS:

Total Pages: 411 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Category: Operator's Manual

Language: English Spanish French Portuguese

TABLE OF CONTENTS

Section 1-1: Safety—Safety and Operator Conveniences...18

Safety and Operator Conveniences Features...19

Section 1-2: Safety—General Precautions...20

Recognize Safety Information...21

Follow Safety Instructions...22

Operate Only If Qualified...23

Wear Protective Equipment...24

Avoid Unauthorized Machine Modifications...25

Add Cab Guarding for Special Uses...26

Inspect Machine...27

Stay Clear of Moving Parts...28

Avoid High-Pressure Fluids...29

Avoid High-Pressure Oils...30

Work In Ventilated Area...31

Prevent Fires...32

Prevent Battery Explosions...33

Handle Chemical Products Safely...34

Dispose of Waste Properly...35

Prepare for Emergencies...36

Clean Debris from Machine...37

Section 1-3: Safety—Operating Precautions...38

Use Steps and Handholds Correctly...39

Start Only From Operator's Seat...40

Use and Maintain Seat Belt...41

Prevent Unintended Machine Movement...42

Avoid Worksite Hazards...43

Keep Riders Off Machine...45

Avoid Backover Accidents...46

Avoid Machine Tip Over...47

Use Special Care When Lifting Objects...49

Add and Operate Attachments Safely...50

Section 1-4: Safety—Maintenance Precautions...51

Park and Prepare for Service Safely...52

Service Cooling System Safely...53

Remove Paint Before Welding or Heating...54

Make Welding Repairs Safely...55

Drive Metal Pins Safely...56

Section 1-5: Safety—Safety Signs...58

Safety Signs...58

Replace Safety Signs...59

Section 2-1: Operation—Operator's Station...60

Pedals, Levers, and Panels...61

Monitor Panel...62

Monitor Panel Functions...64

Front Switch Panel...66

Front Switch Panel Functions...68

Rear Switch Panel...70

Horn...71

Power Dig Button...72

Pilot Shutoff Lever...73

Travel Alarm and Travel Alarm Cancel Switch...74

Cab Heater and Air Conditioner...75

Operating the AM/FM Radio...77

Secondary Exit Tool...78

Opening Upper Front (Secondary Exit) Window...79

Removing and Storing the Lower Front Window...81

Opening Side Windows...83

Opening and Closing the Roof Exit Cover...84

Adjusting the Seat...85

Section 2-2: Operation—Operating the Machine...87

Before Starting Work...88

Operator's Daily Machine Check Before Starting...89

Starting Engine...296

Cold Weather Warm-Up...93

Travel Pedals and Levers...95

Control Lever Pattern Operation...97

Control Lever Pattern Conversion...99

Operating In Water and Mud...101

Driving Up a Steep or Slippery Slope...102

Lifting...103

Lower Boom With Engine Stopped...104

Parking the Machine...106

Loading and Unloading for Transport...107

Towing Machine...109

Lifting the Machine...110

Section 3-1: Maintenance—Machine...111

Diesel Fuel...112

Testing Diesel Fuel...114

Handling and Storing Diesel Fuel...115

Alternative and Synthetic Lubricants...116

Engine Break-In Oil...117

Hydraulic Oil...118

Diesel Engine Oil...120

Diesel Engine Oil and Filter Service Intervals...144

Swing Gearbox and Travel Gearbox Oils...124

Pump Gearbox Oil...125

Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease...126

Heavy Duty Diesel Engine Coolant...217

Drain Intervals for Diesel Engine Coolant...128

John Deere COOL-GARD™ II Coolant Extender...129

Supplemental Coolant Additives...130

Operating in Warm Temperature Climates...131

Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender...132

Testing Diesel Engine Coolant...134

Section 3-2: Maintenance—Periodic Maintenance...135

Service Machine at Specified Intervals...136

Check the Hour Meter Regularly...137

Prepare Machine for Maintenance...138

Open Access Doors for Service...139

Open Engine Hood for Service...140

Fuel Tank...141

Hydraulic Breaker and Crusher Attachments...142

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit...143

Service Intervals...144

Required Parts...146

Section 3-3: Maintenance—As Required...149

Clean Fuel Tank Inlet Screen...150

Drain Water and Sediment From Fuel Tank Sump...151

Drain Water Separator...152

Bleed Fuel System...153

Clean Radiator Air Inlet Screen...154

Clean Air Cleaner Dust Unloader Valve...155

Windshield Washer Fluid Level...156

Check and Adjust Track Sag...157

Section 3-4: Maintenance—10 Hours or Daily...160

Check Engine Oil Level...161

Check Recovery Tank Coolant Level...162

Check Hydraulic Tank Oil Level...163

Section 3-5: Maintenance—Every 100 Hours...166

Grease Working Tool Pivots...186

Section 3-6: Maintenance—Initial Service - 250 Hours...168

Change Engine Break-In Oil and Replace Filter...169

Section 3-7: Maintenance—Every 250 Hours...171

Check Swing Gearbox Oil Level...172

Drain Hydraulic Tank Sump...173

Check Pump Drive Gearbox Oil Level...175

Check Radiator Coolant Level...176

Check Battery Electrolyte Level and Terminals...178

Check Travel Gearbox Oil Level...181

Clean or Replace Dusty Primary Element...182

Take Engine Oil Sample...184

Section 3-8: Maintenance—Every 500 Hours...185

Grease Working Tool Pivots...186

Grease Swing Bearing...189

Grease Swing Bearing Gear...190

Replace Water Separator...191

Replace Final Fuel Filter...192

Change Engine Oil and Replace Filter...193

Check Air Intake Hoses...195

Clean Cab Fresh Air and Recirculating Air Filters...196

Take Fluid Samples...199

Section 3-9: Maintenance—Every 1000 Hours...200

Change Swing Gearbox Oil...201

Replace Hydraulic Tank Oil Filter...202

Replace Pilot System Oil Filter...205

Change Pump Drive Gearbox Oil...207

Clean the Engine Crankcase Ventilation Tube...209

Inspect Fan Belt...210

Replace Air Cleaner Elements...212

Replace Air Cleaner Dust Valve...213

Section 3-10: Maintenance—Every 2000 Hours...214

Drain Cooling System...215

Heavy Duty Diesel Engine Coolant...217

Cooling System Fill and Deaeration Procedure...218

Check and Adjust Engine Valve Lash...219

Change Travel Gearbox Oil...220

Section 3-11: Maintenance—Every 4000 Hours...222

Change Hydraulic Tank Oil, Clean Suction Screen...223

Section 3-12: Maintenance—Every 4500 Hours...228

Replace Engine Crankshaft Dampener...229

Section 4-1: Miscellaneous—Machine...230

Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump...231

Do Not Service Control Valves, Cylinders, Pumps, or Motors...232

Precautions for Alternator and Regulator...233

Diagnostic Display Unit (DDU) Operation...234

Engine Service Codes...245

Handling, Checking, and Servicing Batteries Carefully...247

Using Booster Batteries—24 Volt System...250

Using Battery Charger...251

Replacing Batteries...252

Welding On Machine...253

Clean the Machine Regularly...254

Adding 12—Volt Accessories...255

Replacing Fuses...256

Replacing Bucket Teeth...258

Replacing Bucket Tooth Tip—Heavy-Duty Bucket...260

Adjusting Bucket to Arm Joint...262

Removing the Bucket...264

Track Sag General Information...265

Check Track Shoe Hardware...266

Unified Inch Bolt and Screw Torque Values...267

Metric Bolt and Screw Torque Values...269

Section 4-2: Miscellaneous—Operational Checkout...272

Operational Checkout...272

Section 4-3: Miscellaneous—Troubleshooting...294

Using Troubleshooting Charts...295

Engine...296

Electrical System...300

Hydraulic System...303

Section 4-4: Miscellaneous—Storage...305

Prepare Machine for Storage...306

Monthly Storage Procedure...308

Section 4-5: Miscellaneous—Machine Numbers...310

Record Product Identification Number (PIN)...311

Record Engine Serial Number...312

Record Travel Motor Serial Numbers...313

Record Swing Motor Serial Number...314

Keep Proof of Ownership...315

Keep Machines Secure...316

Section 4-6: Miscellaneous—Specifications...317

200CLC Engine Specifications...318

200CLC Drain and Refill Capacities...319

200CLC Machine Specifications...320

200CLC Working Ranges...322

200CLC Lift Capacity—KG (LB)...334

200CLC Lift Capacity—KG (LB)...334

200CLC Lift Capacity—KG (LB)...334

200CLC Lift Capacity—KG (LB)...334

200CLC Lift Capacity—KG (LB)...334

200CLC Lift Capacity—KG (LB)...334

230CLC Engine Specifications...336

230CLC Drain and Refill Capacities...337

230CLC Machine Specifications...338

230CLC Working Ranges...340

230CLC Lift Capacity—KG (LB)...352

230CLC Lift Capacity—KG (LB)...352

230CLC Lift Capacity—KG (LB)...352

230CLC Lift Capacity—KG (LB)...352

230CLC Lift Capacity—KG (LB)...352

230CLC Lift Capacity—KG (LB)...352

270CLC Engine Specifications...354

270CLC Drain and Refill Capacities...355

270CLC Machine Specifications...356

270CLC Working Ranges...358

270CLC Lift Capacity—KG (LB)...366

270CLC Lift Capacity—KG (LB)...366

270CLC Lift Capacity—KG (LB)...366

270CLC Lift Capacity—KG (LB)...366

John Deere 200CLC, 230CLC and 270CLC Excavators Operator's Manual (OMT187348)