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Caterpillar D350E 9LR D400E 2YR Articulated Trucks Workshop Repair Service Manual PDF - MCATD350ED400EOPEK.zip

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Caterpillar ARTICULATED TRUCKS D350E (Prefix 9LR), D400E (Prefix 2YR) Repair Service Manuals


These full service and repair guides, including complete electrical wiring schematics, cover the Caterpillar ARTICULATED TRUCKS D350E (Prefix 9LR) and D400E (Prefix 2YR). They contain every workshop detail you need to service, troubleshoot, fix, and overhaul these machines.


Caterpillar ARTICULATED TRUCKS D350E (Prefix 9LR), D400E (Prefix 2YR) Repair Service Manuals


workshop service manual includes:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


Total Pages: 1,153 pages


File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)


Manual Type: Disassembly & Assembly, Testing & Adjusting, Specifications, Systems Operation, Electrical Schematic, Troubleshooting...


Language: English


SENR8671 - Schematic (D350E & D400E Articulated Trucks Electrical Schematic)


Collage


Main


SENR8672 - Schematic (D350E & D400E Articulated Trucks Hydraulic System)


Collage


Main


SENR8676 - Specifications (D350E & D400E Articulated Trucks Power Train)


Center Axle


Differential and Bevel Gear


Final Drive and Wheel


Front Axle


Front Drive Shaft


Hitch Drive Shaft


Lockup Clutch and Solenoid Valve


Main Drive Shaft


Oil Filter (Transmission)


Output Transfer Gear Group


Priority Valve


Rear Axle


Rear Drive Shaft


Relief Valve (Torque Converter Outlet)


Retarder Hydraulic Control Valve


Selector and Pressure Control Valve


Solenoid Valve (Lockup Clutch)


Speed Sensor (Transmission)


Torque Converter and Retarder


Torque Converter


Transfer Gear Group


Transmission Hydraulic Control


Transmission Mounting


Transmission Planetary


Transmission Pump


SENR8677 - Systems Operation (D350E & D400E Articulated Trucks Power Train)


SENR8677 - Testing & Adjusting (D350E & D400E Articulated Trucks Power Train)


SENR8679 - Specifications (D350E & D400E Articulated Trucks Steering, Suspension, & Body Hoist Hydraulic Systems)


Counterbalance Valve (Tailgate)


Diverter Valve (Secondary Steering)


Flow Switch (Secondary Steering)


Gear Pump (Secondary Steering)


Hoist Control Valve 1


Hoist Control Valve 2


Hoist Cylinder 1


Hoist Cylinder 2


Hydraulic Tank


Metering Pump (Steering)


Piston Pump (Suspension and Brake)


Pressure Compensator Valve (Suspension and Brake)


Pressure Reducing Valve (Steering)


Relief Valve (Steering)


Steering Control Valve


Steering Cylinder 1


Steering Cylinder 2


Steering Cylinder 3


Steering Neutralizer Valve


Suspension Accumulator


Suspension Cylinder (Front) 1


Suspension Cylinder (Front) 2


Suspension Cylinder (Rear) 1


Suspension Cylinder (Rear) 2


Suspension Cylinder (Rear) 3


Tailgate Cylinder 1


Tailgate Cylinder 2


Vane Pump (Hoist and Steering)


SENR8680 - Systems Operation (D350E & D400E Articulated Trucks Steering, Suspension, & Body Hoist Hydraulic Systems)


Counterbalance Valve (Tailgate)


General Information


Hoist Control Valve


Hoist System


Metering Pump (Steering)


Pressure Reducing Valve (Steering)


Relief Valve (Steering)


Secondary Steering System


Secondary Steering Valve


Steering Control Valve


Steering Neutralizer Valve


Steering System


Suspension Accumulator (Front)


Suspension Cylinder (Front)


Suspension Cylinder (Rear)


Suspension System


Vane Pump (Hoist and Steering)


SENR8680 - Testing & Adjusting (D350E & D400E Articulated Trucks Steering, Suspension, & Body Hoist Hydraulic Systems)


Counterbalance Valve (Tailgate) - Test


General Information


General Information Table


Hoist Control Valve - Adjust


Hoist Cylinder - Test


Hoist System Troubleshooting


Hydraulic Oil Contamination - Test


Metering Pump (Steering) - Test


Operational Checks


Pressure Reducing Valve (Steering) - Test and Adjust


Pump Flow - Test


Relief Valve (Hoist) - Test and Adjust


Relief Valve (Steering Cylinder Crossover) - Test and Adjust


Relief Valve (Steering) - Test and Adjust


Steering Control Valve - Adjust


Steering Cylinder - Test


Steering Neutralizer Valve - Adjust


Steering Stop - Adjust


Steering System Troubleshooting


Suspension Accumulator - Test and Charge


Suspension Height (Front) - Check and Adjust


Suspension Height (Rear) - Check and Adjust


Suspension System Troubleshooting


Tailgate Cylinder - Test


Visual Inspection


SENR8681 - Specifications (D350E & D400E Articulated Trucks Air System & Brakes)


Accumulators (123-4858)


Brake Calipers - Park (123-3853)


Brake Calipers - Service (122-8491)


Brake Control Valve (122-8455)


Introduction


Pressure Switch (101-3084) 1


Pressure Switch (101-3084) 2


Pressure Switch (3E-7806)


Pressure Switch (7X-1598)


SENR8682 - Systems Operation (D350E & D400E Articulated Trucks Brake System)


SENR8682 - Testing & Adjusting (D350E & D400E Articulated Trucks Brake System)


SENR8692 - Disassembly & Assembly (D350E & D400E Articulated Trucks Power Train)


Axles


Center Axle Housing


Differential & Bevel Gear, (Front, Center and Rear) 1


Differential & Bevel Gear, (Front, Center and Rear) 2


Driveshaft Assembly (Transmission Drop Box To Drive Hitch)


Driveshaft, (Mid Bearing To Rear Axle)


Driveshaft, (Transfer Gear Case To Center Axle)


Driveshaft, (Transfer Gear To Mid Bearing)


Duo-Cone Seals (Conventional & Inverted)


Engine, Retarder & Torque Convertor


Final Drives


Front Axle Housing


Gear Group-Transfer


Lockup Clutch Valve


Parking Brake


Rear Axle Housing


Retarder Control Valve


Retarder


Shaft Drive-Drive Hitch


Shaft-Main Drive (Gear Group-Output To Front Axle Differential)


Shaft-Main Drive (Torque Convertor To Transmission)


Torque Convertor Arrangement


Torque Convertor Outlet Relief Valve


Transfer Gears


Transmission Control


Transmission Gear


Transmission-Gear-Transfer (Input & Output)


Transmission-Gear-Transfer (Output) Differential


Transmission Hydraulic Control Valve


Transmission Oil Filter


Transmission


Transmission Planetary


Transmission Pump


Wheels, Bearings & Duo-Cone Seals


SENR8693 - Disassembly & Assembly (D350E & D400E Articulated Trucks Machine Systems)


Accumulator-Charge & Test Procedure


Accumulator-Front


Battery


Blower Motor Assembly


Body Group


Body Prop Assembly


Brake Accumulator


Brake Control GroupMulti Circuit Pilot Valve


Brake Control Valve Group


Cab Glass Window


Cab


Cab Tilt Cylinder


Cab Tilt Hand Pump


Control Group-Hand Brake


Crankcase Guard


Differential Lock Control Valve


Disc Brake CaliperPad Assembly


Duo-Cone Seals (Conventional & Inverted)


Dust Guard


Engine Hood


Ether Starting Aid


Fender


Frame Lock Links


Front Suspension Cylinder


Fuel Tank


Governor Pedal


Guard Group-Rear Window


Guard Group-Transmission


Hand Metering Pump


Hoist Control


Hoist Control Valve


Hoist Cylinder


Hoist Steering & Brake Pump


Hydraulic Oil Pump


Hydraulic Tank


Magnetic Screen & Filter


Mounting & Priority Valve Group


Oscillating Truck Hitch


Panhard Rod Assembly-Center Axle


Panhard Rod Assembly-Rear Axle


Parking Brake Valve Group


Platform Guard


Pressure Reducing Valve Mounting Group


Rear Suspension Cylinder


Retarder Control


Retarder Control Valve


Seat


Steer Cylinder


Steer Cylinder Relief Valve


Steering Control


Steering Neutralizer Valve


Steering Valve


Steering Wheel


Steer Stop


Supplemental Steering Pump


Supplemental Steering Valve


Tailgate Cylinder


Tailgate Cylinder Valve


Tailgate


Tires & Rims


Tractor & Trailer Separation & Connection


Warning Group


SENR8694 - Disassembly & Assembly (Supplement for D350E & D400E Articulated Dump Trucks - 340)


Aftercooler Core


Aftercooler Housing


Air Cleaner


Air Conditioning Compressor


Alternator


Automatic Timing Advance


Belt Tightener


Cab


Condenser


Conditioner-Coolant


Crankshaft Pulley & Damper


Engine Hood


Engine Oil Filter


Engine, Retarder & Torque Convertor


Exhaust Shield


Fan Drive


Fan Group-Suction & Guard


Fuel Filter


Fuel Filter (Primary)


Fuel Shutoff Solenoid


Fuel Transfer Pump


Jacobs Engine Brake [If Equipped]


Muffler


Oil Pan


Precleaner Assembly


Radiator


Starting Motor


Starting Solenoid


Tachometer Signal Generator


Transmission Oil Cooler


Turbocharger


Water Pump

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