Volvo EWR170E Excavator Workshop Repair Service Manual PDF - MVLVCONEWR170E.zip

The workshop service repair manual for the Volvo Constructions EWR170E Excavators comes with:

* A clearly numbered table of contents that's simple to navigate, letting you quickly locate exactly the details you're after.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

Volvo EWR170E Excavators Service Repair Manual.pdf

MAIN SECTIONS

0 - GENERAL

1 - STANDARD PARTS, SERVICE

2 - ENGINE WITH MOUNTING AND EQUIPMENT

3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

4 - POWER TRANSMISSION

5 - BRAKE

6 - STEERING

7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT

8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM

PRODUCT DETAILS:

Total Pages: 4,001

File Format: PDF (Windows & Mac & Linux)

Language: English

TABLE OF CONTENTS

0 - GENERAL...2

00 - DESCRIPTION; COMPLETE MACHINE...3

Complete machine; descriptions...4

Product identification plates...6

Machine view...7

03 - SPECIFICATIONS...9

Measurement conversion tables...10

Tightening torques...14

Machine weights...25

Specifications; weight...26

05 - TRANSPOET INSTRUCTION; STORAGE INSTRUCTION; OPERATIONG INSTRUCTION...27

Lifting instructions...28

Measurements before transporting machine...29

Tying down machine...30

07 - STANDARD TIME...31

Operation numbers for additional work...32

08 - TOOL...34

E-tool; 3500 Support plate for travel gearbox and motor...35

E-tool; 3502 Plate for turning crankshaft...37

Infrared Thermometer...39

88830268 User Instruction...41

88830540 User Instruction...44

E-3509...47

E-3508...49

09 - MISCELLANEOUS...51

Welding on the machine...52

Hydraulic cylinders; dieseling...53

1 - STANDARD PARTS; SERVICE...55

16 - LUBRICANT; FUEL; OTHER FLUID...56

AdBlue®_DEF...57

Fuel...63

Fuel; lubricant and filling capacities...64

Coolant with freezing and corrosion protection...66

Recommended lubricants...67

Coolant...70

Alternative fuels...75

Air cleaner; description...78

17 - SERVICE...80

Bearings...83

Cleaning prior to repair...84

Elimination of trapped hydraulic pressure...85

Hoses and tubes...88

Replacement parts...89

Service...90

Service methods...91

Pressure testing...92

Tech Tool; operations...93

Arrival Inspection; according to Inspection Programme...94

Delivery Inspection; according to Inspection Programme...99

Maintenance of Stored Machines; according to Inspection Programme...101

Maintenance service; first 500 hours...103

Maintenance service; every 010 hours...104

Maintenance service; every 050 hours...105

Maintenance service; every 100 hours...106

Maintenance service; every 250 hours...107

Maintenance service; every 500 hours_{16-46}...108

Maintenance service; every 1000 hours_{16-01}...110

Maintenance service; every 2000 hours_{15-27}...112

Maintenance service; every 4000 hours_{14-53}...115

Maintenance service; every 5000 hours...118

Maintenance service; every 6000 hours_{13-59}...119

Maintenance service; every 8000 hours...120

Service position ...121

Lubrication; every 050 hours...124

Lubrication; every 100 hours...129

Lubrication; every 500 hours...133

Test running and checking...134

Leakage; checking...136

Engine belt tension; checking...137

Valves; adjusting ...139

Engine oil level; checking...143

Engine oil and filter; changing...144

Fuel filters; replacing...147

Fuel tank breather filter; replacing...149

Diesel particulate filter; regenerating...151

Diesel particulate filter; checking and cleaning...153

AdBlue®_DEF pump unit filter; replacing...162

AdBlue®_DEF tank breather filter; replacing...165

Engine air cleaner primary filter; replacing...167

Engine air cleaner secondary filter; replacing...169

Coolant level; checking...171

Coolant; changing...173

Coolant freezing point; checking...176

Radiator; cleaning...179

MATRIS and Tech Tool; reading...181

Software update; checking...183

Battery; checking...187

CareTrack backup battery; replacing...189

Travel gearbox oil level; checking...192

Travel gearbox oil; changing...194

Swing ring gear lubrication; checking...196

Drive axles and hubs oil level; checking...198

Drive axles and hubs oil; changing...201

Brake disc wear; measuring...205

Brake pressure and function; checking...208

Tyre wear and air pressure; checking...212

Wheel nuts torque; checking...214

Cab prefilter; cleaning...215

Cab prefilter; replacing...217

Cab main filter; cleaning...219

Cab main filter; replacing...223

Air conditioner compressor belt; checking...227

Hydraulic oil level; checking...229

Hydraulic oil; changing...231

Hydraulic oil drain filter; replacing...236

Hydraulic oil servo filter; replacing...238

In-line hydraulic oil filter; cleaning...241

Hydraulic oil return filter; replacing...244

Hydraulic oil tank breather filter; replacing...246

Boom suspension accumulator; checking...248

Trailer hitch; checking_{048-45}...253

Trailer hitch; checking_{048-21}...258

Universal quick coupler; checking...263

Measuring condition ...265

Measuring condition...266

Cylinder speed...267

Creeping of hydraulic cylinder...270

Swing speed...273

Measuring of swing bearing clearance...275

Coasting left and right swing...276

Travel Speed...278

Starting with booster batteries ...279

Starting with booster batteries...281

Towing...283

Secondary lowering of digging equipment...285

19 - GENERAL...287

Safety concerns everybody!...288

CE-marking; EMC-directive...289

Safety when handling the machine...291

Safety rules when servicing...294

Fire prevention measures...297

Check list after fire or heat exposure...300

Rules when handling tyres...301

Safety when handling oil and fuel...303

Safety when using lifting equipment...304

Safety when working on hydraulic systems...305

Safety when working with air conditioning refrigerant...307

Safety when boost starting...309

Safety when working with batteries...310

Environmental handling for the future...312

Environmentally safe handling...313

Environmentally hazardous fluids...315

Health hazards with paint; plastics and rubber...316

Working in environmentally contaminated areas...318

Decontamination...319

Waste handling...320

Service position...321

2 - ENGINE WITH MOUNTING AND EQUIPMENT...324

20 - GENERAL...325

Engine; description_{030-02}...326

Engine; description_{029-37}...333

Component locations...339

Tech Tool; operations_{028-31}...341

Tech Tool; operations_{028-09}...344

Engine control module (ECM); replacing pre-programmed...346

Engine control module (ECM); replacing non-programmed...348

Engine; reference values...350

21 - ENGINE...353

Engine; specifications...354

Camshaft and flywheel signals; checking with Tech Tool and oscilloscope...355

Engine; removing...361

Engine; installing...371

Engine; tightening torques...382

Cylinder compression; testing...391

Crankcase ventilation; description...394

Valve system; specifications...398

Valves; adjusting...399

Valve cover; removing...403

Valve cover; installing...406

Oil level sensor; replacing...409

Engine mount front; replacing...411

Engine mounting rear; changing...415

Engine mounting; tightening torque...419

22 - LUBRICATING SYSTEM...421

Lubrication system; description...422

Lubrication system; specifications...427

Lubrication oil consumption; checking...429

Lubrication system; component locations...433

Lubrication system; tightening torques...435

Lubrication oil pressure; checking with pressure gauge...438

23 - FUEL SYSTEM...440

Fuel system; description...441

Fuel system; specifications...449

Fuel system; tightening torques...451

Carbon dioxide in fuel system; checking...459

Fuel system; component location...465

Feed pump pressure; checking...467

Fuel system; bleeding...469

Fuel tank; specification...471

Fuel filler pump; specifications...472

Fuel tank; description...473

Fuel tank; replacing...474

Fuel filling pump; removing...480

Fuel filling pump; installing...483

Injectors; replacing...485

Fuel rail; replacing...491

Fuel rail pressure sensor; replacing...494

High pressure fuel pump; replacing...496

High pressure fuel pipes; replacing...499

Fuel control valve (FCV); replacing...502

Pressure relief valve (PRV); replacing...506

25 - INLET & EXHAUST SYSTEM...509

Inlet and exhaust system; description...511

Inlet and exhaust system; specification...517

Inlet and exhaust system; component location...519

Inlet and exhaust system; tightening torques...521

Exhaust pipe flexible tube; replacing...528

Exhaust Aftertreatment System; description...530

Exhaust Aftertreatment System; component location...543

Regeneration process; description...545

AdBlue®_DEF dosing injector; replacing...552

AdBlue®_DEF mixing tube; replacing...555

AdBlue®_DEF tank; replacing...558

AdBlue®_DEF; draining...563

Coolant valve; replacing...567

SCR (Selective catalytic reduction) muffler; replacing...569

AdBlue®_DEF quality; checking...573

SCR (Selective catalytic reduction) dosing system; checking...576

AdBlue®_DEF pump unit diagnostics; description...579

Exhaust aftertreatment system muffler unit; removing...583

Exhaust aftertreatment system muffler unit; installing...589

DPF (Diesel particulate filter); checking and cleaning...593

ACM (Aftertreatment control module) non-programmed; replacing...595

ACM (Aftertreatment control module) pre-programmed; replacing...597

Inlet throttle; replacing...599

DOC (Diesel oxidation catalyst); replacing...601

AdBlue®_DEF pump unit; replacing...606

AdBlue®_DEF tank housing; removing...610

AdBlue®_DEF tank housing; installing...614

AdBlue®_DEF tank armature; replacing...618

AdBlue®_DEF tank armature; cleaning...623

AdBlue®_DEF tank armature suction filter; replacing...626

AdBlue®_DEF hoses; replacing...628

AdBlue®_DEF...632

Crystallization of AdBlue®_DEF; checking...638

AdBlue®_DEF pump unit; flushing...643

AdBlue®_DEF pump unit; inlet nipple; replacing...646

Regeneration log; checking...648

AdBlue®_DEF tank; cleaning...660

Turbocharger; replacing...663

Wastegate; checking...667

Preheating coil; replacing...669

26 - COOLING SYSTEM...673

Cooling system; description...674

Cooling system; specifications...678

Carbon dioxide in coolant system; checking...680

Cooling system; component location...686

Cooling system; tightening torques...688

Cooling system pressure; checking...690

Radiator; description...692

Expansion tank; replacing...694

Radiator; removing...697

Radiator; installing...710

Radiator; disassembling...724

Radiator; assembling...728

Coolant pump; replacing...732

Thermostat; replacing...740

Cooling fan; description...743

Cooling fan control...744

Cooling fan rpm; specifications...747

Fan belt and_or alternator belt; replacing...748

AC compressor belt; replacing...754

Cooling fan clutch; description...756

Cooling fan clutch; replacing...758

27 - ENGINE CONTROL...766

Engine speed control; description_{030-19}...767

Engine speed control; description_{029-57}...771

Engine control; specifications_{029-24}...774

Engine control; specifications_{029-03}...776

29 - MISCELLANEOUS...778

EGR venturi tube; cleaning...779

Exhaust Gas Recirculation (EGR); description...782

Exhaust gas recirculation (EGR); component location...788

EGR system; tightening torques...790