John Deere 447 457 467 457S 467S 547 557 567 Round Balers Workshop Repair Service Manual TM1874 PDF - MJODTM1874.zip
Full diagnostic and repair guide featuring electrical wiring schematics for the John Deere Hay and Forage Round Balers — Models 447, 457, 547, 557, and 567, plus the Silage Special 467s (SN.-300000) — containing workshop-level detail for servicing, maintaining, and troubleshooting these machines just like a professional technician would.
The John Deere 447, 457, 467 Silage Special, 547, 557, and 567 Round Balers Diagnosis, Repair and Service workshop manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm1874 - 447, 457, 467, 457 and 467 Silage Special, 547, 557, and 567 Round Balers - (121084-,120402-,136720-,125019-,134375-) Technical Manual.pdf
Total Pages: 1,303 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Service Technician Response
General
Safety
Specifications
General Information
Lubricants
Drive Train
General Information
Diagnosing Malfunctions
Drive Train Protection
PTO Driveline
Gear Case Repair
Roll Drives
Rolls
Miscellaneous
Hydraulics
General Information
Diagnosing Malfunctions
Operation and Tests-447, 457, 457S, 547 and 557
Operation and Tests-467, 467S and 567
Tensioning Valve Repair-447, 457, 457S, 547 and 557
Tensioning Valve Repair-467, 467S and 567
Gate Lock Valve Repair (457, 457S, 467, 467S, 557 and 567)
Cylinder Repair
Optional Hydraulic Bale Ramp Repair (457, 457S and 557)
Twine Mechanism-Hydraulic (447, 457, 457S, 547, and 557)
General Information
Diagnosing Malfunctions
Twine Wrap System Adjustments
Twine Wrap System Repair
Twine Mechanism-Electric
General Information
Diagnosing Malfunctions
Twine Wrap System Adjustments-447 and 547
Twine Wrap System Adjustments-457, 457S, 467, 467S, 557 and 567
Twine Wrap System Repair
COVEREDGE Net Wrap System (If Equipped)
General Information
Diagnosing Malfunctions
Net Wrap Repair
Electrical System
General Information
Common Electrical Tests and Checks
Diagnosing Malfunctions-447, 547, and BALE WATCH System
Diagnosing Malfunctions-BALETRAK PLUS System
Tests and Adjustments-447, 547, and BALE WATCH System
Tests and Adjustments-BALETRAK PLUS System
Electrical Diagrams-447, 547, and BALE WATCH System
Electrical Diagrams-BALETRAK PLUS System
BALETRAK PLUS Monitor-Controller Operations
Repair-447, 547, and BALE WATCH System
Repair-BALETRAK PLUS System
Connector Repair
Pickup
General Information
Diagnosing Malfunctions
Regular Pickup Repair
MEGATOOTH Pickup Repair
MegaWide Pickup Repair
Miscellaneous
Miscellaneous
Wheel Repair
Gate Repair-447, 457, 457S, 547, and 557
Gate Repair-467, 467S, and 567
Tension Arm Repair-447, 457, 457S, 547, and 557
Tension Arm Repair-467, 467S, and 567
Tongue Repair
Belt Repair
Main Frame Repair
Dealer Fabricated Tools
Dealer Fabricated Tools
tm1874 - 447, 457, 467, 457 and 467 Silage Special, 547, 557, and 567 Round Balers -: (121084-,120402-,136720-,125019-,134375-)
Table of Contents
Foreword
Service Technician Response
Section 10: General
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Operate Baler Safely
Protect Bystanders
Handle Fluids Safely—Avoid Fires
Prepare for Emergencies
Fire Prevention
Fire Prevention—Welding
Avoid High-Pressure Fluids
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machine Safely
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Service Tires Safely
Practice Safe Maintenance
Use Proper Tools
Construct Dealer-Made Tools Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Live With Safety
Group 10: Specifications
Machine Specifications—447 and 547
Machine Specifications—457, 457 Silage Special and 557
Machine Specifications—467, 467 Silage Special, and 567
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Face Seal Fittings Assembly and Installation—All Pressure Applications
Metric Face Seal Fitting Torque Chart—Standard Pressure Applications
Metric Face Seal Fitting Torque Chart—High Pressure Applications
SAE Face Seal Fitting Torque Chart—Standard Pressure Applications
SAE Face Seal Fitting Torque Chart—High Pressure Applications
Service Recommendations For 37° Flare and 30° Cone Seat Connectors
Group 15: General Information
Machine Description—447 and 547
Machine Description—457, 457 Silage Special, and 557
Machine Description—467, 467 Silage Special, and 567
Group 20: Lubricants
Grease
Gear Case Oil
Alternative and Synthetic Lubricants
Mixing of Lubricants
Lubricant Storage
Perform Lubrication and Maintenance
Section 20: Drive Train
Group 05: General Information
Drive Train Operation
Operating RPM
Group 10: Diagnosing Malfunctions
PTO Driveline Difficulties
Shear Bolt Difficulties (447, 457, 457S, 547, and 557)
Slip Clutch Difficulties (If Equipped)
Gear Case Difficulties
Drive Chain Difficulties
Group 15: Drive Train Protection
Service Parts Kits
Specifications
Replace Driveline Shear Bolt (447, 457, 457S, 547, and 557)
Repair PTO Driveline Hub—Shear Bolt Type (447, 457, 457S, 547, and 557)
Repair PTO Driveline Hub—Slip Clutch Type
Repair PTO Driveline Slip Clutch (If Equipped)
Adjust PTO Driveline Slip Clutch (If Equipped)
Slipping Seized PTO Driveline Slip Clutch (If Equipped)
Group 20: PTO Driveline
Other Material
Service Parts Kits
Specifications
PTO Driveline Exploded View—Shear Bolt Type (447, 457, 457S, 547, and 557)
PTO Driveline Exploded View—Slip Clutch Type
Repair PTO Lock-Back Collar Disconnect
Repair PTO Constant Velocity Joint
Replace Centralizer Bearing
Group 25: Gear Case Repair
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Remove Gear Case
Disassemble Gear Case
Inspect Gear Case
Assemble Gear Case
Install Gear Case
Convert Baler to 1000 RPM (467, 467S, and 567)
Group 30: Roll Drives
Specifications
Adjust Lower Drive Roll Chain
Adjust Upper Drive Roll Chain—447, 457, 457S, 547, and 557
Adjust Upper Drive Roll Chain—467, 467S, and 567
Check Starter Roll Drive Chain
Adjust Starter Roll Drive Chain
Replace Starter Roll Drive Chain
Check Upper Drive Roll Sprocket Alignment—447, 457, 457S, 547, and 557
Check Upper Drive Roll Sprocket Alignment—467, 467S, and 567
Rotate or Replace Upper Drive Roll Chain Idler Bushing (467, 467S, and 567)
Rotate or Replace Upper Drive Roll Chain Guides (467, 467S, and 567)
Group 35: Rolls
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Diagram of Rolls and Belt Routing—447-547
Diagram of Rolls and Belt Routing—457, 557, 467, and 567
Diagram of Rolls and Belt Routing—457S and 467S
Remove and Install Starter Roll
Remove Lower Drive Roll
Install Lower Drive Roll
Remove and Install Belt Staggering Roll
Remove and Install Cleaning Auger Roll (457S and 467S)
Remove and Install Front Idler Roll—457, 457S, and 557
Remove and Install Front Idler Roll—467, 467S, and 567
Remove Upper Drive Roll
Install Upper Roll
Remove and Install Take-Up Arm Roll
Remove and Install Top Idler Roll—All Models Except 457S
Remove and Install Top Idler Roll—457S
Remove and Install Upper Rear Gate Roll
Remove and Install Lower Rear Gate Roll—Without COVEREDGE Net Wrap
Remove and Install Lower Rear Gate Roll—With COVEREDGE Net Wrap (457, 457S, 467, 467S, 557 and 567)
Remove and Install Lower Front Gate Roll
Remove and Install Rear Roll of Tension Arm (447, 457, 457S, 547, and 557)
Remove and Install Center and Front Rolls of Tension Arm (447, 457, 457S, 547, and 557)
Remove and Install Center and Rear Tension Arm Rolls (467, 467S, and 567)
Remove and Install Front Tension Arm Roll (467, 467S, and 567)
Replace Tension Arm Roll Shaft
Prepare Live Shaft Rolls for Installation
Replace Stationary Shaft Roll Bearings
Group 40: Miscellaneous
Service Equipment and Tools
Specifications
Adjust Lower Front Gate Roll Scraper
Adjust Starter Roll Scraper (If Equipped)
Check Belt Tracking
Adjust Belt Tracking without COVEREDGE Net Wrap
Adjusting Belt Tracking with COVEREDGE Net Wrap
Section 30: Hydraulics
Group 05: General Information
Hydraulic System Description and Diagram—447 and 547
Hydraulic System Description and Diagram—457, 457S, and 557
Hydraulic System Description and Diagram—467, 467S, and 567
Tensioning Valve—447, 457, 457S, 547, and 557
Tensioning Valve—467, 467S, and 567
Non-Adjustable Relief Valve
Adjustable Relief Valve (467, 467S, and 567)
Pilot-Operated Check Valve—447, 457, 457S, 547, and 557
Pilot-Operated Check Valves—467, 467S and 567
Optional Variable (Soft) Core Solenoid Valve (457, 457S, 467, 467S, 557, and 567)
Install Inline Orifice Correctly (457, 457S, 467, 467S, 557, and 567)
Bale Density Gauge (467, 467S, and 567)
Group 10: Diagnosing Malfunctions
Diagnosing Hydraulic Malfunctions—447, 457, 457S, 547, and 557
Diagnosing Hydraulic Malfunctions—467, 467S, and 567
Group 15: Operation and Tests—447, 457, 457S, 547 and 557
Essential or Recommended Tools
Specifications
Hydraulic System Operation—447 and 547
Hydraulic System Operation—457, 457S, and 557
Low Pressure Relief Valve Test
High Pressure Relief Valve Test
Test Tension/Gate Cylinder For Leakage
Test Hydraulic Twine Arm and Pickup Lift Cylinders for Leakage
Test Take-Up Arm Cylinder (457, 457S and 557)
Test Gate Lock Valve for Leakage (457, 457S, and 557)
Group 16: Operation and Tests—467, 467S and 567
Essential or Recommended Tools
Specifications
Hydraulic System Operation
Low Pressure Relief Valve Test
Check Adjustable Relief Valve
Test Tension or Gate Cylinder for Leakage
Test Pickup Lift Cylinder for Leakage
Test Gate Lock Valve for Leakage
Group 20: Tensioning Valve Repair—447, 457, 457S, 547 and 557
Remove and Install Tensioning Valve
Disassemble and Inspect Tensioning Valve
Assemble Tensioning Valve
Check Condition of Valve Seat and Poppet
Group 21: Tensioning Valve Repair—467, 467S and 567
Remove and Install Tensioning Valve
Disassemble and Inspect Tensioning Valve
Assemble Tensioning Valve
Check Condition of Valve Seat and Poppet
Install Check Valves Correctly
Group 25: Gate Lock Valve Repair (457, 457S, 467, 467S, 557 and 567)
Specifications
Repair Gate Lock Valve
Adjust Gate Lock Valve Interlock Lever (457, 457S, and 557)
Group 30: Cylinder Repair
Identify Hydraulic Cylinder
Essential or Recommended Tools
Service Parts Kits
Specifications
Remove and Install Tension/Gate Cylinder—447 and 547
Remove and Install Tension/Gate Cylinder—457, 457S and 557
Remove and Install Gate Cylinder—467, 467S and 567
Remove and Install Tension Cylinder—467, 467S and 567
Disassemble and Inspect Tension/Gate Cylinder
Assemble Tension/Gate Cylinder
Repair Twine Arm or Pickup Lift Cylinder (If Equipped)
Group 35: Optional Hydraulic Bale Ramp Repair (457, 457S and 557)
Repair Hydraulic System for Hydraulic Bale Ramp
Section 40: Twine Mechanism—Hydraulic (447, 457, 457S, 547, and 557)
Group 05: General Information
Twine Wrap System Description