John Deere 862B Scraper Workshop Repair Service Manual PDF TM1570 - MJODTM1570.zip
An all-inclusive service and repair guide for the John Deere 862B Scraper, packed with the workshop detail professionals rely on to service, troubleshoot, and rebuild equipment to shop standards.
The John Deere Scrapers 862B workshop service & repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM1570 - John Deere 862B Scrapers Technical Manual - Repair.PDF
TM1570 - John Deere 862B Scrapers Technical Manual - Repair.epub
Total Pages: 823 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTION 862B (SN. from 793083)
Foreword
General Information
Safety
General Specifications
Torque Values
Fuels And Lubricants
Wheels
Powered Wheels And Fastenings
Axles And Suspension System
Drive Axle Housing And Support
Differential Or Bevel Drive
Input Drive Shaft And U-Joints
Non-Powered Wheel Axles
Axle Shaft, Bearings And Reduction Gears
Hydraulic System
Transmission
Removal And Installation
Controls Linkage
Input Drive Shafts And U-Joints
Gears, Shafts, Bearings And Power Shift Clutch
Hydraulic System
Engine
Removal And Installation
Engine Auxiliary Systems
Cold Weather Starting Aids
Cooling Systems
Speed Controls
Intake System
External Exhaust System
External Fuel Supply Systems
Torque Converter
Housing And Cover
Converter Turbine, Gears, And Shaft
Steering System
Hydraulic System
Service Brakes
Active Elements
Hydraulic System
Park Brake
Active Elements
Hydraulic System
Miscellaneous Vehicle
Central Lubrication Systems
Electrical Systems
Batteries, Supports And Cables
Alternator, Regulator And Charging System Wiring
Lighting System
Wiring Harness And Switches
System Controls
Frame, Chassis Or Supporting Structure
Frame Installation
Operator’s Station
Operator Enclosure
Seat And Seat Belt
Heating And Air Conditioning
Main Hydraulic System
Main Hydraulic System
Scraper And Haulage Device
Blades Or Cutting Edges
Frames
Hydraulic System
Conveyor And Elevating Device
Conveyor Or Mast
Controls Linkage
Frames
Gearbox
Hydraulic System
Dealer Fabricated Tools
TABLE OF CONTENTS......1
Section 00: General Information......18
Group 0001: Safety......18
Handle Fluids Safely-Avoid Fires......21
Prevent Battery Explosions......22
Prepare for Emergencies......23
Prevent Acid Burns......24
Handle Chemical Products Safely......26
Avoid High-Pressure Fluids......27
Park Machine Safely......28
Support Machine Properly......29
Wear Protective Clothing......30
Work in Clean Area......31
Service Machines Safely......32
Work In Ventilated Area......33
Illuminate Work Area Safely......34
Replace Safety Signs......35
Use Proper Lifting Equipment......36
Remove Paint Before Welding or Heating......37
Avoid Heating Near Pressurized Fluid Lines......38
Keep ROPS Installed Properly......39
Service Tires Safely......40
Avoid Harmful Asbestos Dust......41
Practice Safe Maintenance......42
Use Proper Tools......43
Dispose of Waste Properly......44
Live With Safety......45
Group 0002: General Specifications......808
862B......18
862B Drain And Refill Capacities......18
Group 0003: Torque Values......18
Unified Inch Bolt and Cap Screw Torque Values......52
Metric Bolt and Cap Screw Torque Values......53
Service Recommendations for O-Ring Boss Fittings......54
Service Recommendations for Flat Face O-Ring Seal Fittings......56
Service Recommendations for 37° Flare and 30° Cone Seat Connectors......58
Service Recommendations For Inch Series Four Bolt Flange Fittings......60
Service Recommendations for Metric Series Four Bolt Flange Fitting......62
Group 0004: Fuels And Lubricants......19
Fuel Specifications......808
Storing Fuel......66
Engine Oil......67
Hydraulic System, Transmission, Upper Elevator Cross Shaft Bearings, Drive Axle, And Elevator Gearbox Oils......68
Grease......69
Section 01: Wheels......70
Group 0110: Powered Wheels And Fastenings......70
Service Equipment And Tools......807
Specifications......808
Remove And Install Wheel......74
Remove And Install Tire......76
Check Tire Pressure......80
Tire Pressures......82
Section 02: Axles And Suspension System......83
Group 0200: Drive Axle Housing And Support......83
Special Or Essential Tools......806
Service Equipment And Tools......807
Specifications......808
Remove And Install Axle (Non-Suspension) And Differential......89
Remove Suspension Axle And Differential......92
Remove And Install Suspension Axle Frame Bushings-862B......97
Install Suspension Axle And Differential......100
Adjust Suspension Axle Height-862B......102
Adjust Suspension Axle Differential Drive Shaft-862B......103
Group 0210: Differential Or Bevel Drive......83
Essential Tools......806
Service Equipment And Tools......807
Other Material......781
Specifications......808
Remove Input Quill And Shaft Assembly......109
Disassemble And Assemble Input Quill And Shaft......110
Adjust Cone Point......113
Adjust Drive Shaft......115
Disassemble Differential Housing......118
Assemble Differential Housing......124
Test Differential Quill......128
Adjust Differential Housing Preload......130
Adjust Differential Backlash......132
Check Tooth Bearing Pattern......133
Disassemble And Assemble Differential Lock Lines......135
Disassemble And Assemble Lubrication Parts......136
Leakage Test With Oil......137
Disassemble And Assemble Differential Case......139
Group 0225: Input Drive Shaft And U-Joints......83
Specifications......808
Remove And Install Differential Drive Shaft......142
Disassemble And Assemble Differential Drive Shaft......143
Group 0230: Non-Powered Wheel Axles......84
Service Equipment And Tools......807
Specifications......808
Disassemble And Assemble Rear Axle......147
Adjust Rear Axle Bearing Preload......149
Group 0250: Axle Shaft, Bearings And Reduction Gears......84
Service Equipment And Tools......807
Specifications......808
Disassemble And Assemble Planet Pinion Carrier And Axle Shaft......154
Adjust Axle Bearings......159
Group 0260: Hydraulic System......84
Essential Tools......806
Specifications......808
Remove And Install Suspension Axle Lockdown Control Valve......166
Disassemble And Assemble Suspension Axle Lockdown Control Valve......168
Remove And Install Suspension Axle Leveling Lockdown Valve......172
Disassemble And Assemble Suspension Axle Leveling Lockdown Valve......173
Disassemble And Assemble Leveling Valve-862B......174
Disassemble And Assemble Leveling Valve......175
Disassemble And Assemble Lockdown Valve-862B......176
Disassemble And Assemble Lockdown Valve......177
Remove And Install Differential Oil Filter......179
Remove And Install Differential Lock Solenoid Valve......181
Remove And Install Sequence Valve......182
Disassemble And Assemble Suspension Axle Accumulator......183
Suspension Axle Accumulator Precharge Procedure......185
Disassemble And Assemble Triple Pump......694
Section 03: Transmission......190
Group 0300: Removal And Installation......190
Essential Tools......806
Service Equipment And Tools......807
Specifications......808
Remove And Install Transmission......196
Group 0315: Controls Linkage......190
Specifications......808
Remove And Install Shift Lever Linkage......203
Adjust Transmission Shift Lever Linkage......206
Remove And Install Hold Pedal-Automatic Transmission......210
Group 0325: Input Drive Shafts And U-Joints......190
Specifications......808
Disassemble And Assemble Transmission Drive Shaft......213
Group 0350: Gears, Shafts, Bearings And Power Shift Clutch......190
Essential Tools......806
Service Equipment And Tools......807
Other Material......781
Specifications......808
Remove And Install Transmission Cover......219
Cross Section Transmission......221
Remove And Install Output Shaft-862B......223
Install Wear Sleeve On Input And Output Shaft......225
Remove And Install C1 Clutch Pack......226
Disassemble And Assemble C1 Clutch......228
Remove And Install Planetary Pack......234
Disassemble And Assemble Planetary Pack......236
Disassemble And Assemble C2 Clutch......250
Disassemble And Assemble Planetary Gear Assembly......253
Group 0360: Hydraulic System......190
Other Material......781
Service Equipment And Tools......807
Specifications......808
Disassemble And Assemble Torque Converter Clutch Modulating Control Valve......263
Remove And Install Suction Screen......265
Remove And Install Lube Relief Valve......266
Remove And Install Transmission Oil Filter......267
Disassemble And Assemble Transmission Oil Filter......269
Remove And Install Transmission Control Valve......270
Disassemble And Assemble Transmission Control Valve......273
Disassemble And Assemble Solenoid Valve Assembly......277
Section 04: Engine......279
Group 0400: Removal And Installation......279
6101 John Deere Engine-Use CTM61......279
Alternators And Starting Motors-Use CTM77......517
Essential Tools......806
Service Equipment And Tools......807
Other Material......781
Specifications......808
Remove And Install Engine......287
Remove And Install Rear Engine Mount Isolators......290
Remove And Install Front Engine Mount Isolators......292
Remove And Install Starter......294
Disassemble And Assemble Fan Belt Tightener......296
Remove And Install Fan Drive Support......299
Disassemble Fan Drive Support-862B......300
Assemble Fan Drive Support......301
Remove And Install Engine Oil Pan......303
Remove And Install Fuel Injection Pump......306
Remove And Install Fuel Injection Nozzles......314
Remove Turbocharger......320
Install Turbocharger......321
Remove And Install Intake Manifold And Aftercooler......323
Disassemble And Assemble Intake Manifold And Aftercooler......325
Inspect Intake Manifold......327
Air Test Aftercooler......328
Remove And Install Exhaust Manifold......329
Section 05: Engine Auxiliary Systems......331
Group 0505: Cold Weather Starting Aids......331
Specifications......808
Other Material......781
Remove And Install Engine Coolant Heater......336
Remove And Install Starting Aid Solenoid And Nozzle......338
Group 0510: Cooling Systems......331
Essential Tools......806
Other Material......781
Specifications......808
Remove And Install Fan......344
Remove And Install Radiator......345
Remove And Install Fan And Alternator Belts......347
Remove And Install Compressor Belt......349
Remove And Install Coolant Conditioner-Filter......350
Group 0515: Speed Controls......331
Remove And Install Speed Control Linkage......353
Remove And Install Fuel Shut-Off Solenoid......355
Fuel Shut-Off Solenoid Adjustment......356
Group 0520: Intake System......331
Service Equipment And Tools......807
Other Material......781
Specifications......808
Remove And Install Air Cleaner......361
Remove And Install Precleaner......363
Test Air Intake System For Leaks......365
Remove And Install Air Filter Elements......366
Clean Dusty Primary Element......367
Clean Oily Or Sooty Primary Element......368
Inspect Element......369
Group 0530: External Exhaust System......331
Remove And Install Muffler......372
Group 0560: External Fuel Supply Systems......332
Specifications......808
Remove And Install Fuel Tank......376
Remove And Install Fuel Supply Pump......378
Remove And Install Water Separator Fuel Filter......379