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John Deere 4044M 4044R 4049M 4049R 4052M 4052R 4066M 4066R Compact Utility Tractor Diagnostic Repair Service Manual PDF (TM131019) - MJODTM131019.zip

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A complete technical service guide featuring electrical wiring diagrams for the John Deere 4044M, 4044R, 4049M, 4049R, 4052M, 4052R, 4066M & 4066R Compact Utility Tractors, offering detailed workshop data to help you maintain, troubleshoot, fix, and service these machines the way professional technicians do.


The workshop Diagnosis & Repair Manual for John Deere Compact Utility Tractors 4044M, 4044R, 4049M, 4049R, 4052M, 4052R, 4066M & 4066R contains:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


TM131019 - John Deere 4044M, 4044R, 4049M, 4049R, 4052M, 4052R, 4066M, 4066R Compact Utility Tractors Diagnosis & Repair Manual.PDF


TM131019 - John Deere 4044M, 4044R, 4049M, 4049R, 4052M, 4052R, 4066M, 4066R Compact Utility Tractors Diagnosis & Repair Manual.EPUB


Total Pages: 3,030 pages


File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)


Language: English


TALE OF CONTENTS


Foreword


General Information


Safety


General References


Technical Specific References


Fuel and Lubricants


Serial Number Locations


Engine Repair


Engine


Cooling System


Fuel, Air Intake, and Exhaust Repair


Fuel


Air Intake


Exhaust


Electrical Repair


Battery, Starter and Alternator


Electrical System Components


Wiring Harnesses


Transmissions Repair


Separation


Power Train-Hydrostatic


Power Train-Power Reverser


Final Drive Repair


MFWD


Differential


PTO


Steering and Brake Repair


Steering


Brake


Hydraulics Repair


Hydraulic Pump and Filter


Rockshaft


Range Control and Three Point Hitch


Selective Control Valve


Miscellaneous Repair


Hood and Side Panels


Fenders


Wheels


Cab/Open Operator’s Station Repair


Seat and Support


Control Console


Roll-Gard


Cab Components


Open Operator Station Components


Heating System


Air Conditioning System


Temperature Control, Belts, and Blower Motor


Diagnostic Trouble Codes


General References


Engine Control Unit (ECU) Diagnostic Trouble Codes


Instrument Cluster Control (ICC) Diagnostic Trouble Codes


Power Train Hydrostatic (PTH) Control Unit Diagnostic Trouble Codes


Power Train Reverser (PTR) Control Unit Diagnostic Trouble Codes


Observable Symptoms and System Diagnostics


General References


Engine Diagnostics


Fuel, Air Intake, Exhaust, and Cooling Diagnostics


Electrical Diagnostics


Electronic Control Unit Diagnostics


Drive Systems and Transmission Diagnostics


Steering and Brakes Diagnostics


Hydraulic Diagnostics


Cab/Open Operator`s Station Diagnostics


Engine Operation, Test, and Adjustments


General References


Calibrations, Preliminary Checks and Operational Checks


Theory of Operation


Tests and Adjustments


Fuel , Air Intake, Exhaust, and Cooling Operation, Test, and Adjustments


General References


Calibrations, Preliminary Checks and Operational Checks


Theory of Operation


Component and Connector Information


Tests and Adjustments


Electrical General and Theory of Operation


General References


Key Switch, Starter, and Alternator


Accessory Power and Horn


Control Module, Headlights, Signal, Work Lighting, and Warning Lights


Hydraulics, Rockshaft, and Diverter


Heating and Air Conditioning


Cruise Control


Windshield Wiper and Washer


Dome Light, Door Switch, Air Seat, and Radio


Instrument Control Cluster (ICC)


MFWD, Brakes, PTO, and Speed Sensor


Transmission Control Unit (TCU)


Engine Control Unit (ECU)


Electrical Schematics


General References


Electrical Schematics


Circuit Diagrams


Electrical Components and Connectors


General References


(SE1) Key Switch, Starter, and Alternator


(SE3-SE4) Accessory Power and Horn


(SE5-SE7) Control Module, Headlights, Signal, Work Lighting, and Warning Lights


(SE9) Junction Block Power


(SE10-SE11) Rear Trailer Connector


(SE13) Back-Up Alarm and Beacon Light


(SE14) Hydraulics, Rockshaft, and Diverter


(SE15) Power Port


(SE16-SE17) Heating and Air Conditioning


(SE18) Cruise Control


(SE19-SE20) Windshield Wiper and Washer


(SE22-SE23) Dome Light, Door Switch, Air Seat, and Radio


(SE24) Instrument Control Cluster (ICC)


(SE25-SE28) MFWD, Brakes, PTO, and Speed Sensor


(SE29) Transmission Control Unit (TCU)


(SE30) Engine Control Unit (ECU)


(SE32) Controller Area Network


Fuses and Relays


Ground Points


Interconnects


Electrical Tests and Adjustments


General References


Tests and Adjustments


Electronic Control Units


General References


Calibrations, Preliminary Checks and Operational Checks


Theory of Operation


Component and Connector Information


Test and Adjustments


Instrument Cluster Control (ICC)


Engine Control Unit (ECU)


Power Train Hydrostatic (PTH)


Power Train Reverser (PTR)


Power Train-Transmission Operation, Test, and Adjustments


General References


Calibrations, Preliminary Checks and Operational Checks-PTH


Calibrations, Preliminary Checks and Operational Checks-PTR


Theory of Operation-PTH


Theory of Operation-PTR


Schematics-PTH


Schematics-PTR


Component and Connector Information-PTH


Component and Connector Information-PTR


Tests and Adjustments-PTH


Tests and Adjustments-PTR


Final Drive Operation, Test, and Adjustments


General References


Calibrations, Preliminary Checks and Operational Checks


Theory of Operation


Component and Connector Information


Tests and Adjustments


Steering and Brakes Operation, Test, and Adjustments


General References


Calibrations, Preliminary Checks and Operational Checks-Steering


Calibrations, Preliminary Checks and Operational Checks-Brakes


Theory of Operation-Steering


Theory of Operation-Brakes


Schematics-Steering


Component and Connector Information-Steering


Component and Connector Information-Brakes


Tests and Adjustments-Steering


Tests and Adjustments-Brakes


Hydraulics Operation, Test, and Adjustments


General References


Calibrations, Preliminary Checks and Operational Checks


Theory of Operation


Schematics


Component and Connector Information


Tests and Adjustments


Cab/Open Operators Station Operation, Test, and Adjustments


General References


Calibrations, Preliminary Checks and Operational Checks


HVAC Theory of Operation


Seat Theory of Operation


Schematics


Component and Connector Information


Tests and Adjustments


Service Tools


General References


Dealer Fabricated and Service Tools


TABLE OF CONTENTS (exploded view)


10 - General Information


Alternative and Synthetic Lubricants


Avoid Backover Accidents


Avoid Contact with Agricultural Chemicals


Avoid Harmful Asbestos Dust


Avoid Heating Near Pressurized Fluid Lines


Avoid High-Pressure Fluids


Avoid Hot Exhaust


Clean Exhaust Filter Safely


Clean Vehicle of Hazardous Pesticides


Construct Dealer-Made Tools Safely


Decommissioning Proper Recycling and Disposal of Fluids and Components


Deliver Safely


Diesel Engine Coolant


Diesel Fuel


Engine Oil


Engine Serial Number


Follow Safety Instructions


Glossary of Terms


Grease


Handle Agricultural Chemicals Safely


Handle Fluids Safely342200224Avoid Fires


Handle Fuel Safely342200224Avoid Fires


Handling and Storing Diesel Fuel


Handling Batteries Safely


Illuminate Work Area Safely


Information Available in Sections, Groups and Subgroups


Install All Guards


Keep ROPS Installed Properly


Live With Safety


Lubricant Storage


Machine Product Identification Number


Metric Bolt and Screw Torque Values


Mixing of Lubricants


Park Machine Safely


Practice Safe Maintenance


Prepare for Emergencies


Prevent Machine Runaway


Recognize Safety Information


Remove Paint Before Welding or Heating


Replace Safety Signs


Serial Numbers


Service Accumulator Systems Safely


Service Cooling System Safely


Service Machines Safely


Service Tires Safely


Stay Clear of Rotating Drivelines


Support Machine Properly


Trademarks


Transmission and Hydraulic Oil


Transmission Serial Number


Transport Tractor Safely


Understand Signal Words


Unified Inch Bolt and Screw Torque Values


Use a Safety Chain


Use Proper Lifting Equipment


Use Proper Tools


Use Steps and Handholds Correctly


Wear Protective Clothing


Work in Clean Area


Work In Ventilated Area


20 - Engine Repair


05 - Engine


Cam Follower Inspection


Cam Follower Removal and Installation


Camshaft End Play Check


Camshaft Gear Removal and Installation


Camshaft Inspection


Camshaft Installation


Camshaft Removal


Camshaft Timing Gear Backlash Check


Check Connecting Rod Bearing Clearance


Check Connecting Rod Side Play


Crankcase Breather Remove and Install


Crankshaft and Main Bearing Component Inspection


Crankshaft and Main Bearing Installation


Crankshaft and Main Bearing Removal


Crankshaft End Play Check


Crankshaft Gear Replacement


Crankshaft Main Bearing Clearance Check


Crankshaft Rear Oil Seal Replacement


Cylinder Bore Deglazing


Cylinder Head Assembly Component Inspection


Cylinder Head Components


Cylinder Head Remove and Install


Cylinder Inspection


Cylinder Reboring


Engine Removal and Installation


Fan and Alternator Drive Belt Removal and Installation


Flywheel Housing Removal and Installation


Flywheel Removal and Installation


Grind Valve Seats


Idler Gear Bushing Replacement


Idler Gear Inspection


Idler Gear Removal and Installation


Intake and Exhaust Valves Remove and Install


Lap Valves


Piston and Connecting Rod Assembly Installation


Piston and Connecting Rod Assembly


Piston and Connecting Rod Assembly Removal


Piston and Connecting Rod Component Inspection


Piston and Connecting Rod Disassembly


Piston Cooling Nozzle Removal and Installation


Remove, Inspect, and Install Oil Pump


Rocker Arm Assembly Component Inspection


Rocker Arm Assembly


Rocker Arm Cover Remove and Install


Throttle Rod Removal and Installation


Timing Gear Cover Mounting Plate Removal and Installation

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