Volvo L150F Wheel Loader Workshop Service Repair Manual PDF Download - MVLVCONL150F.zip
The full service and repair guide for the Volvo L150F Wheel Loader comes complete with Electrical Wiring Diagrams, providing every technical detail needed to service, troubleshoot, fix, and rebuild the machine just as professional technicians would.
The workshop service and repair manual for Volvo Construction's L150F Wheel Loaders contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Volvo L150F Wheel Loaders Service Repair Manual.pdf
PRODUCT DETAILS:
Total Pages: 2,501 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
0 - GENERAL....2
03 - SPECIFICATIONS....3
Tightening torques ....6
Valve mechanism; tightening torques ....17
Lubrication system; specifications ....18
Fuel system; tightening torques ....19
Engine; specifications ....20
Valve system; specification ....21
Engine; capacities ....22
Valve mechanism; double rocker arm ....23
Fuel feed pump; specifications ....24
Engine management system ....25
Thermostat; specifications ....26
Cooling system; volume ....27
Temperature limits for cooling fan speed; specifications. ....28
Cooling fan rpm; Specifications ....29
Engine; specifications ....31
Valve cover; tightening torque ....32
Rocker arm shaft; tightening torques ....33
Tightening torques; cooling fan ....35
Battery; specifications ....36
Battery; weight ....37
Electrical system; specifications ....38
Preheating; specifications ....39
Alternator 80 A; specification ....40
Starter motor; specifications ....41
Front and rear axles; tightening torque ....42
Front and rear axles; specifications ....44
Front and rear axles; volume ....45
Hydraulic transmission; capacity ....46
Hydraulic transmission; specifications_{52-20}....47
Hydraulic transmission; specifications_{51-59}....49
Hydraulic transmission; specifications_{51-39}....51
Hydraulic transmission; tightening torques....53
Propeller shaft; tightening torque ....54
Parking brake; specifications ....55
Brake valve; tightening torques ....56
Wheel brake; tightening torques ....57
Service brakes; specifications_{49-39}....58
Service brakes; specifications_{49-21}....59
Brake system; specifications ....60
Brake accumulator; specifications ....61
Steering; specifications ....62
Steering cylinder; tightening torque ....63
Secondary steering pump; specifications ....64
Control valve; lever steering (CDC); specifications ....65
Lever steering (CDC); specifications ....66
Rear axle mounting; volume....67
Frame; tightening torque ....68
Frame joint; tightening torques ....69
Axle suspension; tightening torques....70
Wheels; tightening torques ....71
Cab; tightening torque ....72
Air conditioning; refrigerant; weight ....73
Air conditioning; tightening torques ....74
Hydraulic system; volume ....75
Control valve; specifications ....76
Hydraulic pump (P1); specifications ....77
Hydraulic pump (P2); specifications ....78
Hydraulic pump (P3); specifications ....79
Hydraulic pumps; tightening torques ....80
Servo system; specifications ....81
Boom Suspension System; specifications....82
Cooling fan rpm; specifications ....83
Boom Suspension System; tightening torques ....85
3rd_4th hydraulic function; specifications ....86
Conversion Tables....87
Hydraulic connections; tightening torques ....91
Conversion tables....94
Engine; Specifications....98
07 - STANDARD TIME....99
Operation numbers for additional work....100
08 - TOOL....102
E1680; Holder....103
E 1708; Checking point....105
E1711....107
E-2000....109
E-2001....111
E2003....113
E-2005....115
E-2017....117
Infrared Thermometer....118
09 - MISCELLANEOUS....122
Basic checks....123
1 - STANDARD PARTS; SERVICE....125
16 - LUBRICANT; FUEL; OTHER FLUID....126
Recommended lubricants; oils....127
Alternative fuels....129
17 - SERVICE....132
Working on the electrical system of the machine....134
Repairing hydraulic system....135
Cleanliness; brake and hydraulic systems....136
Electric welding ....137
Charging of batteries....139
Arrival Inspection; according to Inspection Programme....140
Delivery Inspection; according to Inspection Programme....141
Maintenance of Stored Machines; according to Inspection Programme....142
Warranty inspection 100 hours....143
Warranty inspection 1000 hours....153
Steering system working pressure; checking and adjusting_....176
Transmission oil pressure; checking....179
Hydraulic pump; max working pressure; checking and adjusting_....184
Maintenance service; every 4000 hours....187
Brake discs; measuring wear_....217
Service position 2_{16-15}....219
Service position 1_{15-52}....221
Brake discs; measuring wear ....223
Wheel brake; specification_{14-49}....225
Service brakes; specifications_{14-31}....226
Steering system working pressure; checking and adjusting....227
Boom suspension accumulator; checking and adjusting ....230
Maintenance service; daily....234
Maintenance service; every 50 hours....236
Maintenance service; every 250 hours....240
Maintenance service; every 500 hours....248
Maintenance service; every 1000 hours....262
Maintenance service; every 2000 hours....281
Maintenance service; every 6000 hours....311
Hydraulic oil level; checking....313
Hydraulic oil; changing....314
Hydraulic oil return filter; replacing....316
Engine oil level; checking....317
Engine oil filter; replacing....318
Maintenance service; fire suppression system....320
Hydraulic pump; max working pressure; checking and adjusting ....337
Transmission oil pressure; checking_{03-59}....340
Transmission oil pressure; checking_{03-37}....345
Transmission oil pressure; checking_{03-17}....351
Steering system working pressure; checking and adjusting ....356
Parking brake; manually releasing....359
Towing....361
Electric welding....363
19 - GENERAL....364
CE-marking; EMC-directive....365
Safety concerns everybody!_{59-48}....369
Safety concerns everybody!_{59-27}....373
Checking function....375
Safety when handling the machine....376
Safety rules when servicing....381
Service position 2_{57-13}....384
Service position 1_{56-53}....386
Working under raised boom....388
Fire prevention measures....390
Some simple rules regarding tyre handling....394
Safety when lifting and supporting complete machine....396
Safety when working with batteries....400
Starting with booster batteries....403
Safety when handling oils and fuel....405
Safety when handling accumulators....407
Safety when working on hydraulic systems ....409
Safety when using lifting equipment....412
Checklist after a fire or heat exposure....414
Health hazards with paint; plastics and rubber....417
Environmental handling for the future....420
Waste handling....423
Environmentally safe handling....427
Environmentally hazardous fluids....430
Safety when working with air conditioning refrigerant....433
Working in environmentally contaminated areas....436
Decontamination....439
2 - ENGINE WITH MOUNTING AND EQUIPMENT....443
20 - GENERAL....444
Engine; description....445
VCADS Pro; Operations ....451
E-ECU MID 128 pre-programmed; replacing....452
E-ECU MID 128 non-programmed; replacing....454
21 - ENGINE....456
Engine; capacities....457
Cylinder compression; VCADS Pro ....458
Stall speed; VCADS Pro....459
Stall speed; checking....460
Idle; VCADS Pro....462
Engine rotation speed sensor; replacing....463
Engine rotation speed sensor (camshaft); replacing....468
Camshaft and flywheel signals; checking with Tech Tool and oscilloscope....472
Engine; removing_{40-30}....478
Engine; removing_{39-40}....488
VCADS Pro; central systems updating; replace component....499
VCADS Pro; MID 128; programming E-ECU....500
Engine; installing_{37-50}....501
Engine; installing_{37-08}....510
Engine; specifications....520
Cylinder compression; testing_{36-01}....521
Cylinder compression; testing_{35-29}....528
Valve cover; tightening torque....536
Valve system; specification....537
Valves; adjusting_{32-51}....538
Valves; adjusting_{32-21}....545
Internal Exhaust Gas Recirculation (IEGR); description....553
Valve mechanism; tightening torques....558
Rocker arm mechanism removed; reconditioning....559
Camshaft; checking wear....562
22 - LUBRICATING SYSTEM....565
Lubrication system; description....566
Lubrication system; specifications....570
Lubrication oil pressure; checking with pressure gauge....571
23 - FUEL SYSTEM....573
Fuel system; description....574
Fuel system; tightening torques....577
Instructions for working with electronic fuel injection....578
Fuel system; bleeding....581
Carbon dioxide in fuel system; checking....583
Fuel feed pump; specifications....589
Fuel filter; description....590
Feed pump pressure; checking....592
Fuel pump; inspecting....594
Fuel pump (valves); inspecting....596
Unit injector; Delphi; description....598
Injectors; checking....601
Injectors; replacing_{21-41}....603
Injectors; replacing_{21-11}....610
Cylinder compression; VCADS Pro....618
25 - INLET & EXHAUST SYSTEM....619
Intake and exhaust system; description....620
Auxiliary brake (engine braking); description....622
Turbocharger; description_{18-35}....624
Turbocharger; description_{18-15}....626
Air cleaner; description....628
Preheating; Description....630
Intercooler; description....632
Charge air system; inspection....633
26 - COOLING SYSTEM....635
Cooling system; description....636
Carbon dioxide in coolant system; checking....639
Cooling system; volume....645
Radiator; replacing....646
Thermostat; specifications....654
Cooling fan; description....655
Reversible cooling fan; description....662
Cooling fan motor; description....666
Tightening torques; cooling fan....668
Hydraulic pump (P3); specifications....669
Cooling fan rpm; specifications....670
Temperature limits for cooling fan speed; specifications....672
Cooling fan hydraulics; function check....673
Pump 3 (P3) standby pressure; checking and adjusting (LS-line removed)....674
Pump 3 (P3); max pressure and fan speed; checking and adjusting....677
Cooling fan motor; replacing....681
Fan control valve; removing....685
Fan control valve; seal replacing....688
Fan control valve; installing....690
27 - ENGINE CONTROL....692
Accelerator Pedal....693
Hand Throttle....695
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS....697
30 - GENERAL....698
Electrical system; work instructions....704
Electrical system; description....706
Software; description....708
Electronic control system; description....709
Communication with data buses ....711
VCADS Pro; operations....713
Electrical system; specifications....715
Software parameters; description....716
General fault diagnosis information....731
Troubleshooting strategy....733
Collection of basic data....735
Information display; Check....738
SAE error codes; translation to error messages; general....740
Communication with data buses....743
Bus communication supervision....745
Conditions when checking....747
Lead and connector checks....750
Troubleshooting tools....755
Special tools for troubleshooting....757
VCADS Pro; Error codes....759
VCADS Pro service tool....762
CU6601; description and measuring....766
CU9901; description and measuring....771
E-ECU PID158; description and measuring....774
HE2501; description and measuring....776
MA2301-MA2306; description and measuring....778
MA2504; description and measuring....781
MA2601; description and measuring....783
MA2602; description and measuring....785
MA4603; description and measuring_{44-19}....787
MA4603; description and measuring_{43-48}....789
MA5501; description and measuring_{43-07}....791
MA5501; description and measuring_{42-35}....794
MA5502; description and measuring....796
MA9102; description and measuring....798
MA9103; description and measuring....801
MA9104; description and measuring....804
MA9106; description and measuring....807