John Deere 76F 85F 100F Orchard Vineyard Tractor Workshop Repair Diagnostic Manual TM103319 PDF - MJODTM103319.zip
Full Diagnostic, Testing and Repair Service manual for John Deere Tractors 76F, 85F, 100F, packed with the complete workshop data needed to service, troubleshoot, fix, and overhaul these machines the way expert technicians do.
The John Deere Specialty Tractors 76F, 85F and 100F workshop John Deere Tractors 76F, 85F, 100F manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM103319 TM - All Inclusive 76F, 85F and 100F Tractors (North American Edition).pdf
TM103363 TM - All Inclusive Manual técnico de diagnóstico y reparación de tractores 76F, 85F y 100F.pdf
PRODUCT DETAILS:
Total Pages: 1,443 pages
File Format: PDF
Language: English Spanish
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MAIN SECTIONS
Foreword
General Information
Safety
General Specifications
Fuel and Lubricants
Serial Number Locations
Features and Accessories
Engine Repair
Engine
Cylinder Head and Valves
Cyl. Block, Liners, Pistons and Rods
Crankshaft, Main Bearings and Flywheel
Camshaft and Timing Gear Train
Lubrication System
Cooling System
Fuel and Air Repair
Fuel System
Air Intake and Exhaust System
Speed Control Linkage
Electrical Repair
Battery, Starter and Alternator
Electrical System Components
Wiring Harness
Power Train Repair
Clutch Housing
Clutch Assembly
Transmission
Rear PTO Drive Shaft
Differential
Final Drives
Mechanical Front Wheel Drive
Steering and Brake Repair
Steering Repair
Brake Repair
Hydraulic Repair
Hydraulic Pump and Filter
Rockshaft (85F, 100F)
Rockshaft (76F)
Selective Control Valve (SCV)
Miscellaneous Repair
Wheels
3-Point Hitch
Operator Station Repair
Seat and Support
Roll-GardROLL-GARD is a trademark of Deere & Company.
Operator Platform
Fenders
Air Conditioning System
Operator’s Cab
Operational Checkout Procedures
Operational Checkout Procedures
Engine Operation, Tests and Adjustments
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Fuel/Air Operation, Test and Adjustments
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Electrical System Operation, Tests and Adjust
Operation and Tests-General
SE01-Starting System
SE02-Charging System
SE03-Instrument Panel
SE04-Lighting System
SE05-Turn Signal and Hazard Warning Lights
SE06-Horn
SE08-Parking Brake
SE10-Rear PTO Warning System
SE11-Front Wheel Drive
SE12-7-Pin Connector for Trailer Lights
Component Information-Connectors
Component Information-Wiring Harnesses
Component Information-Electrical Parts
Component Information-Ground Connections
Wiring Diagrams
Power Train Operation, Tests and Adjustments
Component Location-Transmission
Theory of Operation-Transmission
Diagnosis, Tests, and Adjustments-Transmission
Steering and Brake Operation, Test & Adjustments
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Hydraulic System Operation, Test and Adjustments
Component Location
Theory of Operation
Diagnosis
Hydraulic Tests
Adjustments
Hydraulic Schematics
Air Conditioning System-Operation and Tests
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Special Tools
Special Tools (Available as Spare Parts)
TABLE OF CONTENTS................1
Section 10: General Information................1357
Group 05: Safety................30
Recognize Safety Information................33
Understand Signal Words................34
Follow Safety Instructions................35
Handle Fuel Safely—Avoid Fires................36
Prevent Battery Explosions................37
Prepare for Emergencies................38
Prevent Acid Burns................39
Service Cooling System Safely................41
Avoid High-Pressure Fluids................42
Park Machine Safely................43
Support Machine Properly................44
Wear Protective Clothing................45
Work in Clean Area................46
Work In Ventilated Area................47
Illuminate Work Area Safely................48
Replace Safety Signs................49
Use Proper Lifting Equipment................50
Service Tires Safely................51
Avoid Harmful Asbestos Dust................52
Avoid Heating Near Pressurized Fluid Lines................53
Remove Paint Before Welding or Heating................54
Use Proper Tools................55
Dispose of Waste Properly................56
Live With Safety................57
Group 10: General Specifications................851
Summary of References—General Specifications................851
Machine Specifications................851
Repair Specifications................851
Ground Speed Estimates................66
Service Recommendations for O-Ring Boss Fittings................68
Service Recommendations for Flat Face O-Ring Seal Fittings................70
Metric Bolt and Cap Screw Torque Values................72
Unified Inch Bolt and Cap Screw Torque Values................73
Group 15: Fuel and Lubricants................31
Summary of References—Fuel and Lubricants................76
Diesel Fuel................77
Bio-Diesel Fuel................78
Handling and Storing Diesel Fuel................79
Fuel Storage................80
Do Not Use Galvanized Containers................81
Fill Fuel Tank................82
Diesel Engine Oil................83
Diesel Engine Coolant................85
Transmission and Hydraulic Oil................87
Grease (Specific Application)................88
Grease................89
Alternative and Synthetic Lubricants................90
Lubricant Storage................91
Group 20: Serial Number Locations................31
Summary of References—Serial Number Locations................93
Serial Numbers................94
Product Identification Number Location................95
Engine Serial Number Location................96
Fuel Injection Pump Serial Number Location................97
Alternator Serial Number Location................98
Record Cab Serial Number................99
Group 25: Features and Accessories................102
Summary of References—Features and Accessories................102
Features and Accessories................102
Standard Features................103
Field Installed Optional Kits and Accessories................105
Section 20: Engine Repair................106
Group 05: Engine................106
Summary of References—Engine................112
Service Equipment and Tools................603
Specifications................851
Remove Engine................115
Install Engine................121
Engine Disassembly Sequence................127
Sealant Application Guidelines................129
Engine Re-Assembly Sequence................130
Engine Break-In Guidelines................132
Perform Engine Break-In................133
Diesel Engine Break-In Oil................134
Group 10: Cylinder Head and Valves................106
Summary of References—Cylinder Head and valves................136
Special or Essential Tools................1379
Specifications................851
Torques for Hardware................291
Cylinder Head - Exploded View................143
Check Valve Lift................144
Remove Cylinder Head................146
Clean Injection Nozzle Bores................150
Inspect and Clean Cylinder Head................151
Valve Actuating Parts................152
Remove Valves and Valve Springs................153
Measure Cylinder Head Thickness................154
Clean Valve Guides................155
Measure Valve Guides................156
Clean and Inspect Valve Seats................158
Lapping Valve Seats................159
Check Valve Recess................160
Remove Valve Seat Inserts................161
Check Valves................163
Grind Valves................164
Check Valve Spring Compression................165
Install Valves................166
Install Cylinder Head................168
Torque Turn Tightening Method................171
Disassembly and Checking—Rocker Arm Shaft................173
Assembly—Rocker Arm Shaft................175
Install Rocker Arm Assembly................177
Valve Clearance................179
Install Rocker Arm Cover................180
Final Work................182
Group 15: Cyl. Block, Liners, Pistons and Rods................107
Summary of References—Cyl. Block, Liners, Pistons and Rods................184
Special or Essential Tools................1379
Specifications................851
Torques for Hardware................291
Cylinder Block—Exploded View................191
Connecting Rods - General Information................1357
Remove Pistons and Connecting Rods................194
Measure Cylinder Liner Bore................197
Remove Cylinder Liners................198
Cylinder Liner Deglazing................199
Cylinder Blocks Cleaning................200
Measure Camshaft Bore................201
Measure Crankshaft Bore................202
Measure Cylinder Liner Protrusion................203
Liner Shim Installation................205
Install Cylinder Liners................206
Measure Connecting Rod Bearing................207
Clean and Inspect Pistons................208
Piston Ring Groove................209
Install Piston Rings................210
Piston Rings Staggering................211
Piston/Liner Set Information................212
Assemble Piston and Connecting Rod................213
Install Piston and Connecting Rod................214
Measure Piston Protrusion................215
Group 20: Crankshaft, Main Bearings and Flywheel................108
Summary of References—Crankshaft, Main Bearings and Flywheel................218
Special or Essential Tools................1379
Specifications................851
Torques for Hardware................291
Remove Crankshaft Pulley................223
Install Crankshaft Pulley................224
Remove Flywheel................226
Remove, Inspect and Install Flywheel Housing................227
Flywheel Ring Gear Replacement................229
Install Flywheel................230
Remove Crankshaft Rear Main Bearing Carrier................231
Inspect Crankshaft Rear Main Bearing Carrier................232
Install Crankshaft Rear Main Bearing Carrier................233
Remove Center Main Bearing Carrier................234
Inspect Center Main Bearing Carrier................235
Install Center Main Bearing Carrier................236
Check Piston Cooling Jets................237
Crankshaft End Play Measure................238
Remove Crankshaft................240
Inspect Crankshaft................241
Check Crankshaft Journal Diameter................242
Determine Crankshaft Main Bearing Clearance................243
Regrind Crankshaft................244
Crankshaft Regrinding Guidelines................245
Micro-Finishing Specifications................851
Replace Crankshaft Gear................247
Install Main Bearing Inserts................248
Install Crankshaft................249
Group 25: Camshaft and Timing Gear Train................109
Summary of References—Camshaft and Timing Gear Train................251
Special or Essential Tools................1379
Specifications................851
Torques for Hardware................291
Remove, Inspect and Install Timing Gear Cover................256
Remove, Inspect and Install Timing Gears................258
Measure Timing Gear Backlash................260
Remove Camshaft................261
Remove and Install Gear Support................262
Measure Camshaft Journal................263