John Deere 7R Tractor 7200R 7215R 7230R 7260R 7280R Workshop Repair Service Manual PDF TM110119 - MJODTM110119.zip
Full workshop-level service documentation for John Deere Tractors models 7200R, 7215R, 7230R, 7260R, and 7280R (Serial Numbers 000101-080000), containing everything a dealer-grade technician needs to keep these machines maintained, diagnosed, and properly serviced.
This repair manual for the John Deere 7200R, 7215R, 7230R, 7260R, and 7280R tractors covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm110119 - 7R Tractors Repair(S. N. 000101—080000) Technical Manual.pdf
tm110119 - 7R Tractors Repair(S. N. 000101—080000) Technical Manual.epub
Total Pages: 2,824 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality) & EPUB/MOBI/AZW for Kindle/iPad/iPhone/Android.
Language: English
MAIN SECTIONS
Foreword
Dealer Predelivery Information Form
General Information
Safety
General Information
Engine
Component Removal and Installation
Engine Repair
Fuel and Cooling Systems
Diesel Fuel System
Air Intake System
Auxiliary Drive System
Radiator and Coolers
Exhaust System
Electrical
Connectors
Wiring Harness Routings
Charging Circuit
Starting Circuit
Relays, Fuses, Solenoids, and Switches
Monitoring System
Armrest Control
Implement and Accessory Connectors
Convenience and Accessory Components
AutoQuad/CommandQuad Transmission
Component Removal and Installation
Transmission Shifting Mechanisms
PowrQuad-Plus™ Module
Range Box (PowrQuad™ and AutoQuad™)
Range Box (CommandQuad™)
AutoPowr/IVT Transmission
Component Removal and Installation
General Repair Procedures
Transmission Repair
Assemble Transmission
Drive Systems
Component Removal and Installation
Rear Differential
Final Drive
Rear PTO
Front PTO
Primary Brakes
Pump Drive Housing
1100 Series MFWD Axle
Component Removal And Installation
Final Drives
Axle Housing
Differential
1300 Series MFWD Axle
Component Removal And Installation
Final Drives
Axle Housing
Differential
Suspended MFWD Axle
Component Removal And Installation
Final Drives
Axle Housing
Differential
Suspension Components
Steering and Brakes
Steering Column
Steering Control Assembly
Steering Cylinders
Service Brakes
Hydraulic Trailer Brake
Air Trailer Brake
Hydraulics
Component Removal and Installation
General Repair Procedures
Integrated Hydraulic Pump
Hitch Valve, Selective Control Valves and Couplers
Rear Hitch
Front Hitch
Miscellaneous
Hood
Front Axle (Two-Wheel Drive)
Rear Wheels
Wagon And Pick-Up Hitch
Operator Station
Component Removal and Installation
Heating, Ventilating, and Air Conditioning (HVAC)
Air Conditioning System
Air Suspension Seat
ComfortCommand™ Seat
ActiveSeat™
Armrest
Cab Door and Windshield
Cab Suspension
Dealer Tools
Dealer Fabricated Tools
Essential And Recommended Tools
tm110119 - 7R Tractors Repair(S. N. 000101—080000)
Table of Contents
Foreword
Dealer Predelivery Information Form
Section 10: General Information
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Wear Protective Clothing
Service Machines Safely
Stay Clear of Rotating Drivelines
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Handle Starting Fluid Safely
Avoid Hot Exhaust
Clean Exhaust Filter Safely
Prevent Acid Burns
Handle Agricultural Chemicals Safely
Clean Vehicle of Hazardous Pesticides
Handling Batteries Safely
Avoid Harmful Asbestos Dust
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Avoid High-Pressure Fluids
Wait Before Opening High-Pressure Fuel System
Service Accumulator Systems Safely
Protect Against High Pressure Spray
Service Cooling System Safely
Prevent Machine Runaway
Keep ROPS Installed Properly
Avoid Backover Accidents
Park Machine Safely
Support Machine Properly
Work in Clean Area
Work In Ventilated Area
Illuminate Work Area Safely
Use Proper Lifting Equipment
Follow Tire Recommendations
Service Tires Safely
Instructional Seat
Service Front-Wheel Drive Tractor Safely
Use Steps and Handholds Correctly
Transport Tractor Safely
Practice Safe Maintenance
Use Proper Tools
Construct Dealer-Made Tools Safely
Replace Safety Signs
Install All Guards
Live With Safety
Group 10: General Information
List of References
Trademarks
Sealants and Adhesives Cross-Reference Chart
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Face Seal Fittings Assembly and Installation—All Pressure Applications
Metric Face Seal And O-Ring Stud End Fitting Torque Chart—Standard Pressures
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
External Hexagon Port Plug Torque Chart
Prevent Hydraulic System Contamination
Check Oil Lines and Fittings
Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems
Identify Zinc-Flake Coated Fasteners
Use Torque Wrench Adapter
Servicing and Connecting Snap to Connect STC™ Fittings
Glossary of Terms
Section 20: Engine
Group 00: Component Removal and Installation
List of References
Essential, Recommended, and Fabricated Tools
Other Material
Specifications
Remove and Install 6.8L Engine
Remove and Install 9.0L Engine
Group 05: Engine Repair
List of References
Essential, Recommended, and Fabricated Tools
Specifications
Repair Engine—Use CTM
Remove and Install 6.8L Engine Rocker Arm Cover
Remove and Install 9.0L Engine Rocker Arm Cover
Replace Flywheel Dampener
Section 30: Fuel and Cooling Systems
Group 10: Diesel Fuel System
List of References
Specifications
Remove and Install Left-Hand Fuel Tank
Remove and Install Right-Hand Fuel Tank
Replace Fuel Filter, Fuel Pump, and Bleed Fuel System
Group 15: Air Intake System
List of References
Specifications
Air Intake Pipe Connections
Remove and Install Intake Housing
Remove and Install Aspirator Hose
Remove and Install Charge Air Cooler Pipes—6.8 L
Remove and Install Charge Air Cooler Pipes—9.0 L
Group 20: Auxiliary Drive System
List of References
Essential, Recommended, and Fabricated Tools
Specifications
Remove and Install Fan Belt
Remove and Install Water Pump Drive Belt—6.8L
Inspect Belt Tensioner
Remove and Install Electronic Fan Drive
Group 25: Radiator and Coolers
List of References
Essential, Recommended, and Fabricated Tools
Other Material
Specifications
Draining, Flushing, and Refilling Cooling System
Test Radiator and Deaeration Tank
Test Radiator Cap
Remove and Install Charge Air Cooler
Remove and Install Fan Shroud
Remove and Install Radiator
Remove and Install Fuel Coolers
Remove and Install Air Conditioning Condenser
Remove and Install Hydraulic Oil Cooler
Leak Test Hydraulic Oil Cooler
Group 30: Exhaust System
List of References
Other Material
Specifications
Service Exhaust System
Section 40: Electrical
Group 05: Connectors
List of References
Essential, Recommended, and Fabricated Tools
Other Material
Use Electrical Insulating Compound
Using High-Pressure Washers
Repair AMP Connector
Repair AMPSEAL 16™ Connectors
CAN Controlled SCV Connectors
Remove Connector Body from Blade Terminals
CINCH™ Wedgebox Connectors
Exploded View—CINCH™ Flexbox Connectors
CINCH™ Flexbox Connectors
Repair CPC™ Blade Type Connectors
Repair CPC™, Large MATE-N-LOC™, and METRIMATE™ Pin Type Connectors
Repair DEUTSCH™ Connectors
Repair DEUTSCH™ Implement Connectors
Repair ITT Connector
Repair Small MATE-N-LOC™ Socket Connector
Repair Small MATE-N-LOC™ Pin Connector
Repair (Pull Type) METRI-PACK™ Connectors
Repair (Push Type) METRI-PACK™ Connectors
Repair Molex™ Control Unit Connectors
Repair Molex Connector
Repair SUMITOMO™ Connectors
Repair Tyco Fuel Injector Connector
Repair Weather Pack™ Connector
Repair YAZAKI™ Connectors
Group 10: Wiring Harness Routings
List of References
Wire Number and Color Codes
Convenience Outlet #2 Harness (Eur Only)
Convenience Outlet #2 Harness (NA Only)
Convenience Outlet #1 Harness (Eur Only)
Convenience Outlet #1 Harness (NA Only)
Roof Control Unit Power Cable
Cab Control Unit Power Cable
Alternator Harness
Positive Battery Cable
Negative Battery Cable
Cab and Rear Chassis Control Unit Power Cable
Auxiliary Power Strip
Power Module Relay Harness
Hood Light Harness
Dual Power Mirror Harness
Extremity Light Harness (NA Only)
Front Console Harness (PowrQuad-Plus™/AutoQuad-Plus™)
Front Console Harness (AutoPowr™/IVT™/CommandQuad™)
Front Console Harness (ACS™) (AutoPowr™/IVT™/CommandQuad™)
Steering Column Harness
ATC Roof Harness
Manual HVAC Roof Harness
Auxiliary Audio Harness
Microphone Harness
Left Extended Fender Harness
Right Extended Fender Harness
Key Switch Control Harness (EUR Only)
Rear Implement Lighting and Accessory Harenss (NA Only)
Rear Implement Lighting and Accessory Harness (Eur Only)
Front Implement Lighting and Accessory Harness (NA Only)