John Deere E210 E210LC E230LC Excavator Operator's Manual PDF (OMT384117X19) - MJODOMT384117X19.zip

This is the complete Operator's Manual covering the John Deere E210, E210LC, and E230LC Excavators, packed with every technical detail needed to run and service these machines.

OMT384117X19 - E210, E210LC, and E230LC Excavator Operator's Manual.pdf

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omt384117x19 - E210, E210LC, and E230LC Excavator.pdf

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PRODUCT DETAILS:

Total Pages: 509 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: Russian English Chinese Portuguese French Spanish

TABLE OF CONTENTS...1

Section 1-1: Safety—Safety and Operator Conveniences...48

Safety and Operator Convenience Features...49

Section 1-2: Safety—General Precautions...51

Information for Eurasian Economic Union Technical Regulations Compliance...52

Recognize Safety Information...54

Follow Safety Instructions...55

Operate Only If Qualified...56

Wear Protective Equipment...57

Protect Against Noise...58

Avoid Unauthorized Machine Modifications...59

Control Pattern...60

Inspect Machine...61

Stay Clear of Moving Parts...62

Avoid High-Pressure Fluids...63

Work In Ventilated Area...64

Avoid Static Electricity Risk When Refueling...65

High Debris Applications...67

In Case of Machine Fire...68

Prevent Fires...69

Clean Debris from Machine...70

Prevent Battery Explosions...71

Handle Chemical Products Safely...72

Handle Starting Fluid Safely...73

Decommissioning — Proper Recycling and Disposal of Fluids and Components...74

Prepare for Emergencies...75

Add Cab Guarding for Special Uses...76

Section 1-3: Safety—Operating Precautions...77

Use Steps and Handholds Correctly...78

Start Only From Operator's Seat...79

Use and Maintain Seat Belt...80

Prevent Unintended Machine Movement...81

Avoid Work Site Hazards...83

Keep Riders Off Machine...85

Avoid Backover Accidents...86

Avoid Machine Tip Over and Machine Damage...87

Use Special Care When Operating...89

Use Care When Swinging Machine...90

Operate Boom With Care...91

Avoid Power Lines...92

Inspect and Maintain ROPS...93

Operating on Slopes...94

Use Special Care When Lifting Objects...95

Travel Safely...96

Prevent Acid Burns...97

Add and Operate Attachments Safely...99

Section 1-4: Safety—Maintenance Precautions...100

Park and Prepare for Service Safely...101

Service Cooling System Safely...102

Service Machines Safely...103

Service Accumulator Systems Safely...104

Use Proper Lifting Equipment...105

Remove Paint Before Welding or Heating...106

Make Welding Repairs Safely...107

Drive Metal Pins Safely...108

Section 1-5: Safety—Safety Signs...110

Safety Signs...110

Section 2-1: Operation—Operator’s Station...128

Pedals, Levers, and Panels...129

Engine Speed Dial...130

Sealed Switch Module (SSM)...131

Sealed Switch Module (SSM) Functions...132

Left Control Lever...135

Right Control Lever...136

Pilot Enable Lever...137

Opening Upper Front Window...138

Alternative Exit Tool...140

Removing and Storing Lower Front Window...141

Opening Cab Door Window...142

Unfolding and Folding Sunshade...143

Opening and Closing the Roof Hatch...145

Fire Extinguisher Mounting Location...146

Cab Dome Light...148

Adjusting the Mechanical Suspension Seat...149

Adjusting the Air Suspension Seat—If Equipped...151

Seat Heater—If Equipped...153

Adjusting Armrest Height...154

Operating the Radio...155

Operating the Premium Radio—If Equipped...157

Cab Heater and Air Conditioner...159

Section 2-2: Operation—Monitor Operation...161

Primary Display Unit (PDU)...162

Monitor—Runtime Screen...163

Monitor—Indicators...165

Menu...169

Menu—Diagnostics...171

Menu—Fuel Consumption...173

Menu—Display Settings...174

Menu—Job Timer...175

Menu—Maintenance...176

Menu—Aux Hydraulics—If Equipped...177

Menu—Machine Settings...179

Menu—Machine Fan...182

Menu—About...183

Menu—Security...185

Menu—Camera—If Equipped...188

Section 2-3: Operation—Operating the Machine...189

Before Starting Work...190

Inspect Machine Daily Before Starting...191

Battery Disconnect Switch...193

Engine Break-In Period...194

Starting the Engine...458

Cold Weather Warmup...197

Control Lever Operation...199

Operating in Water and Mud...200

Travel Pedals and Levers...201

Parking the Machine...203

Loading and Unloading for Transport...206

Light-Duty Towing Procedure...208

Lifting...210

Controlled Load Lowering Device (CLLD)—If Equipped...212

Lowering Boom—Hydraulic System or Engine Malfunction...214

Hydraulic Circuit Pressure Release...216

Installing Attachments...222

Section 3-1: Maintenance—Machine...224

Required Emission-Related Information...225

Diesel Fuel...226

Lubricity of Diesel Fuel...228

Handling and Storing Diesel Fuel...229

Biodiesel Fuel...230

Testing Diesel Fuel...231

Supplemental Diesel Fuel Additives...232

Fuel Filters...233

Minimizing the Effect of Cold Weather on Diesel Engines...234

Diesel Engine Break-In™ Oil...236

Diesel Engine Oil — Tier 2 and Stage II...237

Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines...239

Diesel Engine Oil — Tier 3 and Stage IIIA...241

Engine Oil and Filter Service Intervals—Tier 3 and Stage III Engines...243

Diesel Engine Oil and Filter Service Interval for Operation at High Altitude—Stage III Engines...245

Diesel Engine Coolant (engine with wet sleeve cylinder liners)...246

Water Quality for Mixing with Coolant Concentrate...248

Operating in Warm Temperature Climates...249

Testing Coolant Freeze Point...250

Disposing of Coolant...252

Alternative and Synthetic Lubricants...253

Lubricant Storage...254

Mixing of Lubricants...255

Hydraulic Oil...256

Swing Gear Case Oil...258

Track Drive Gear Case Oil...259

Grease with Molybdenum Disulfide...261

Section 3-2: Maintenance—Periodic Maintenance...262

Service Machine at Specified Intervals...263

Check the Hour Meter Regularly...264

Prepare Machine for Maintenance...265

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit...266

Hydraulic Hammer Attachment...267

Service Intervals...269

Required Parts...271

Maintenance Legend...273

Section 3-3: Maintenance—As Required...276

Check and Adjust Track Tension...277

Check or Clean Track Frames...281

Inspect or Replace Bucket Joint O-Rings...282

Inspect or Replace Cab Fresh Air and Recirculating Air Filters...327

Drain Auxiliary Fuel Filter Water Separator...284

Drain Primary Fuel Filter Water Separator...285

Lubricate Cab Door Hinges...286

Section 3-4: Maintenance—Every 10 Hours or Daily...287

Check Engine Oil Level...288

Check Hydraulic Tank Oil Level...290

Check Engine Coolant Level...292

Lubricate Bucket and Linkage...294

Check and Clean Air Filter Dust Unloader Valve...295

Section 3-5: Maintenance—Every 50 Hours...296

Lubricate Boom, Arm, and Cylinders...297

Lubricate Boom Cylinder Base Ends...299

Section 3-6: Maintenance—Initial 100 Hours...300

Check and Adjust Track Shoe Cap Screw Torque...301

Section 3-7: Maintenance—Every 250 Hours...303

Take Engine Oil Sample...304

Lubricate Swing Bearing...305

Section 3-8: Maintenance—Every 500 Hours...307

Drain and Refill Engine Oil and Replace Engine Oil Filter...308

Replace Auxiliary Fuel Filter...311

Replace Primary Fuel Filter...313

Replace Final Fuel Filter...315

Drain Water and Sediment From Fuel Tank Sump...317

Check Swing Gear Pinion Grease Level...318

Check Swing Gear Case Oil Level...319

Check Track Drive Gear Case Oil Level...320

Take Fluid Samples...321

Section 3-9: Maintenance—Every 1000 Hours...322

Drain and Refill Swing Gear Case Oil...323

Drain and Refill Track Drive Gear Case Oil...325

Replace Cab Fresh Air and Recirculating Air Filters...327

Replace Engine Air Filters and Dust Unloader Valve...328

Lubricate Swing Gear Case Bearing...330

Section 3-10: Maintenance—Every 2000 Hours...331

Replace Hydraulic Tank Breather Filter...332

Replace Hydraulic Oil Return Filter...335

Inspect and Clean Hydraulic Pilot Mesh Filter...337

Clean Case Drain Screen Fittings...339

Inspect Belt...340

Adjust Engine Valve Clearance...341

Section 3-11: Maintenance—Every 4000 Hours...342

Drain and Refill Hydraulic Oil...343

Clean Hydraulic Tank Suction Strainer...347

Clean Hydraulic Tank Magnetic Plug...349

Section 3-12: Maintenance—Every 6000 Hours...350

Drain and Refill Engine Coolant...351

Section 4-1: Miscellaneous—Machine...354

Clean Machine Regularly...356

Bleed Fuel System...357

Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump...358

Do Not Service Control Valves, Cylinders, Pumps, or Motors...359

Precautions for Alternator and Regulator...360

Store Batteries at Proper Temperature...361

Handling, Checking, and Servicing Batteries Carefully...362

Using Battery Charger...365

Using Booster Batteries—24-Volt System...367

Removing and Installing Batteries...368

Replacing Batteries...370

Welding on Machine...371

Keep Electronic Control Unit Connectors Clean...372

JDLink™ Machine Monitoring System (MMS)—If Equipped...373

Check, Clean, and Tighten Battery Terminals...374

Replacing Fuses...376

Keep ROPS Installed Properly...381

Remove and Install Halogen Bulbs...382

Replacing Seat Belt...384

Track Sag General Information...386

Check Track Shoe Hardware...387

Accessory Power Outlets...388

Clean Cooling Package...389

Clean Cooling Package Trash Screens—If Equipped...391

Fill Fuel Tank...393

Fuel Refill Pump Operation—If Equipped...394

Check Air Intake Hose...396

Clean the Crankcase Vent Tube...397

Removing the Bucket...398

Adjust Bucket Pivot End Play...400

Replacing Bucket Teeth...402

Replacing Bucket Side Cutters...404

Clean Fuel Filler Neck Strainer...406

Check Polycarbonate Roof Hatch—If Equipped...407

Check Bolt-Nut Torque...408

Hardware Torque Specifications...409

Unified Inch Bolt and Screw Torque Values...410

Metric Bolt and Screw Torque Values...412

Section 4-2: Miscellaneous—Operational Checkout...414

Operational Checkout Procedure...415

Section 4-3: Miscellaneous—Troubleshooting...455

Troubleshooting Procedure...456

Software Update...457

Engine...458

Hydraulic System...462

Electrical System...464

Section 4-4: Miscellaneous—Storage...467

Prepare Machine for Storage...468

Preparing Machine after Storage...470

Section 4-5: Miscellaneous—Machine Numbers...472

Record Product Identification Number (PIN)...473

Record Engine Serial Number...474

Record Travel Motor Serial Numbers...475

Record Swing Motor Serial Number...476

Hydraulic Pump Serial Number...477

Keep Proof of Ownership...478

Keep Machines Secure...479

Section 4-6: Miscellaneous—Specifications...480

Engine Specifications...481

Drain and Refill Capacities...482

Machine Specifications...483

Working Ranges...487

Lift Capacity...489

Eurasian Economic Union...497

Machine Design Life...498

John Deere E210, E210LC, and E230LC Excavator Operator's Manual (OMT384117X19)