Volvo L150F Wheel Loader Workshop Repair Service Manual PDF D9 D10 Engine Wiring Diagrams - MVLVCONL150F.zip
A full workshop service and repair manual, complete with Electrical Wiring Diagrams, for the Volvo Construction Wheel Loader L150F — containing every technical detail needed to service, troubleshoot, fix, and rebuild the machine just like a professional technician would.
Inside the Volvo L150F Wheel Loader workshop service and repair manual, you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Volvo L150F Wheel Loaders Service Repair Manual.pdf
PRODUCT DETAILS:
Total Pages: 2,321 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
0 - GENERAL....2
00 - DESCRIPTION; COMPLETE MACHINE....3
Description....4
1 - STANDARD PARTS; SERVICE....5
16 - LUBRICANT; FUEL; OTHER FLUID....6
Recommended lubricants; oils....7
Alternative fuels....9
17 - SERVICE....12
Cleanliness; brake and hydraulic systems ....14
Electric welding ....15
Arrival Inspection; according to Inspection Programme....16
Delivery Inspection; according to Inspection Programme....17
Maintenance of Stored Machines; according to Inspection Programme....18
Warranty inspection 100 hours_{57-16}....19
Warranty inspection 100 hours_{56-45}....33
Warranty inspection 1000 hours_{56-01}....47
Warranty inspection 1000 hours_{55-24}....69
Service brakes; specifications....91
Maintenance service; daily....92
Maintenance service; every 50 hours....94
Maintenance service; every 250 hours....99
Maintenance service; every 500 hours_{52-09}....108
Maintenance service; every 500 hours_{51-38}....121
Maintenance service; every 1000 hours_50-51....134
Maintenance service; every 1000 hours....156
Maintenance service; every 2000 hours_{48-53}....178
Maintenance service; every 2000 hours_{48-09}....210
Maintenance service; every 4000 hours_{47-07}....240
Maintenance service; every 4000 hours_{46-25}....271
Maintenance service; every 6000 hours....300
Parking brake; manually releasing....302
Towing....304
Electric welding....306
Over ramp....307
Working on the electrical system of the machine....308
On another vehicle's platform....309
Lift....310
In a lift or other confined space....311
Charging batteries....312
Cleanliness; brake and hydraulic systems....313
19 - GENERAL....314
CE-marking; EMC-directive....315
Safety concerns everybody!_{40-57}....319
Safety concerns everybody!_{40-36}....323
Safety when handling the machine....325
Safety rules when servicing....330
Service position 1....334
Fire prevention measures....336
Some simple rules regarding tyre handling_38-03....340
Some simple rules regarding tyre handling....342
Safety when lifting and supporting complete machine....344
Safety when working with batteries....348
Starting with booster batteries....351
Safety when handling oils and fuel....353
Safety when handling accumulators....355
Safety when working on hydraulic systems....357
Safety when using lifting equipment....360
Checklist after a fire or heat exposure....362
Health hazards with paint; plastics and rubber....365
Environmental handling for the future....368
Waste handling....371
Environmentally safe handling....375
Environmentally hazardous fluids....378
Safety when working with air conditioning refrigerant....381
Working in environmentally contaminated areas....384
Decontamination....387
2 - ENGINE WITH MOUNTING AND EQUIPMENT....391
20 - GENERAL....392
Engine; description....393
General description ....394
Engine; description D9....396
Engine identification; D9....398
Engine identification; D10....400
21 - ENGINE....401
Engine; specifications_{19-57}....404
Engine; specifications_{19-33}....405
Engine; specifications_{19-11}....407
Engine; weight....408
Engine; volume_{18-14}....409
Engine; volume_{17-52}....410
Engine suspension; tightening torques....411
Engine mounting; tightening torque....412
Compression test; D10B....413
Cylinder compression; VCADS Pro....418
Stall speed; VCADS Pro....419
Idle; VCADS Pro....420
Engine rotation speed sensor; replacing_{13-53}....421
Engine rotation speed sensor; replacing_{13-19}....426
Engine rotation speed sensor (camshaft); replacing....431
Camshaft and flywheel signals; checking with Tech Tool and oscilloscope....435
Engine; removing_{04-54}....441
Engine; removing_{56-13}....451
Engine; removing_{54-48}....459
Engine; installing_{34-43}....467
Engine; installing_{32-58}....476
Engine; installing_{31-57}....482
Cylinder compression; testing....489
Cylinder head; description D9_{14-05}....496
Cylinder head; description_{13-32}....498
Cylinder head; description_{12-59}....499
Cylinder head; description_{13-53}....501
Cylinder head gasket; description D9....503
Valve cover; tightening torque....504
Valve cover; changing gasket....505
Cylinder block; description_{10-59}....506
Cylinder block; description_{10-32}....507
Cylinder block; description_{10-10}....508
Cylinder block; description D9....509
Crankcase ventilation; D9_{07-12}....511
Crankcase ventilation; D9_{06-46}....513
Cylinder liner; description_{43-54}....515
Cylinder liner; description_{43-23}....516
Cylinder liners and pistons; description D9....517
Pistons; description....520
Piston rings; description....521
Valve system specifications ....522
Valve mechanism; description....523
Valves and valve seats; description....525
Valve mechanism; description D10....527
Valve mechanism; description D9....528
Rocker arm shaft; tightening torques....530
Valve mechanism; double rocker arm....532
Valves; adjusting ....533
Valves; Adjusting ....537
Valves; adjusting; D10B....540
Valve system specifications....543
Internal Exhaust Gas Recirculation (IEGR); description....544
Valves; adjusting....550
Engine timing gears; description....557
Camshaft; description....559
Camshaft; description D9....560
Engine timing gear; description D9....561
Timing gear; description....563
Crankshaft; description_{11-24}....564
Crankshaft; description_{11-00}....565
Crankshaft and vibration damper; description D9....566
Connecting rods; description....568
Vibration damper; description....569
Main and big-end bearing; description....570
Crankshaft front oil seal; replacing....571
Crankshaft front seal; replacement....574
Oil sump; description D9....579
Engine mounting; description....581
Engine mount rubber cushion; replacing_{56-55}....582
Engine mount rubber cushion; replacing_{56-21}....586
22 - LUBRICATING SYSTEM....589
Lubrication system; specifications_{55-36}....590
Lubrication system; specification_{55-18}....591
Lubrication system; description_{53-28}....592
Lubrication system; description_{53-09}....593
Piston cooling system; description D9....594
Lubrication system; description D9....596
Lubrication system; description D10....598
Lubrication oil pump and oil cooler; description....600
Lubrication system; principle....603
Oil pump; description_{40-17}....605
Description; oil pump_{39-49}....606
Oil pressure; check....607
Lubrication oil pressure; checking....608
Lubrication oil pressure; checking with pressure gauge....610
Oil pump; replacement....614
Oil filter specifications_{56-27}....617
Oil filter specifications_{56-09}....618
Oil cooler; specifications....619
Oil cooler; description....620
Oil cooler; replacing_{53-47}....621
Oil cooler; replacing_{52-53}....626
Oil cooler; replacing_{52-28}....628
23 - FUEL SYSTEM....632
Fuel system; description D9....634
Fuel flow; description D9....636
Fuel system; description....639
Instructions for working with electronic fuel injection....641
Fuel system; bleeding ....644
Fuel feed pump; specifications....646
Fuel feed pump; specifications_{46-40}....647
Fuel feed pump; specifications_{46-21}....648
Fuel feed pump; description D9....649
Fuel feed pump; description D10B....650
Fuel filter; description....651
Fuel filters; description D9....653
Feed pump pressure; checking....655
Fuel pump; inspecting....657
Fuel pump (valves); inspecting....659
Fuel filter; checking....661
Fuel system; air bleeding; D10B....663
Fuel system; bleeding....665
Feed pump; replacing_{40-18}....667
Feed pump; replacing_{39-54}....669
Fuel tank; volume....671
Fuel tank; removal....672
Injection pump; specifications....676
Injection advance curve; description....677
Injection pump; description....681
Regulator; description....682
Checking stalling speed....683
Injection pump; installing; and setting injection angle....685
Unit injectors; specifications_....689
Unit injectors; specifications....690
Injectors; specifications....691
Injectors; description....692
Unit injector; Delphi; description....694
Unit injectors; description D9....696
Unit injector; replacing....698
Injectors; checking....705
Injectors; replacing....707
Control unit; description....714
25 - INLET & EXHAUST SYSTEM....716
Emission system specifications....717
Intake and exhaust system; description....718
Turbocharger; description....719
Turbocharger; description_{15-42}....720
Turbocharger; description_{15-20}....722
Turbocharger; description D9_{14-48}....724
Turbocharger; description D9_{14-27}....725
Turbocharger; inspecting....726
Turbocharger; replacing_{13-29}....728
Turbocharger; changing_{12-56}....731
Turbocharger; replacing....734
Air cleaner; preheater; specifications....737
Oil-bath air cleaner; volume....738
Air cleaner; description....739
Preheating coil; description....740
Preheating; specifications ....741
Intercooler specifications....742
Intercooler; description....743
Charge air system; inspection....744
Charge air cooler; replacing....746
26 - COOLING SYSTEM....751
Cooling system volume....753
Cooling system; description_{03-39}....754
Cooling system; description_{03-15}....756
Coolant circulation in engine; description....758
Cooling system; description D9....760
Cooling system specifications....762
Radiator; replacing_{01-03}....763
Radiator; replacing_{00-10}....771
Thermostat; specifications....784
Coolant pump; description....785
Thermostat housing; description....786
Thermostat; description....788
Thermostat; replacing ....789
Thermostat; replacing....791
Coolant pump; changing_{54-00}....793
Coolant pump; replacing_{53-01}....804
Reversible cooling fan_{51-33}....808
Reversible cooling fan_{51-14}....811
Cooling fan max. speed; specifications....814
Cooling fan motor; specifications....815
Pump 3 (P3) Cooling fan pump_Brake pump; specifications ....816
Hydraulic cooling fan; description....817
Cooling fan motor; description....821
Reversible cooling fan; hydraulic diagram description....823
Reversible cooling fan; electric description....827
Pump 3 (P3) Cooling fan pump _ Brake pumpFlow and pressure control; description....828
Pump 3 (P3) standby pressure; checking and adjusting (LS-line removed)_46-54....831
Pump 3 (P3) standby pressure; checking and adjusting (LS-line removed)_46-23....834
Fan motor; checking working pressure....837
Pump 3 (P3) standby pressure; checking and adjusting (LS-line removed)....840
Cooling fan hydraulics; function check....843
Reversible cooling fan; function check....845
Pump 3 (P3) Radiator fan_Brake pump Max. fan speed; checking the setting....847
Cooling fan motor; changing non-return valve....850
Cooling fan motor; replacing ....853
Cooling fan motor; replacing....856
27 - ENGINE CONTROL....865
Engine control unit (E-ECU); description....866
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS....867
30 - GENERAL....868
Electrical system; work instructions....877
Electrical system; description ....879
Software; description....883
Electronic control system; description....884
Communication with data buses ....886
System voltage....888
Electrical system; specifications....889
Software functions per function group....890
Description of table for software functions....894
Engine oil pressure_{35-20}....895
Engine oil pressure_{35-01}....896
Engine Oil Level....897
Engine oil temperature_{34-06}....899
Engine oil temperature_{33-47}....900
Fuel Level_{33-14}....901