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John Deere 410D 510D Backhoe Loader Repair Service Manual TM1513 PDF - MJODTM1513.zip

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A complete workshop-level service and repair manual covering the John Deere 410D and 510D Backhoe Loaders, offering the detailed guidance professionals rely on to maintain, service, and fix these machines with confidence.


Inside this workshop service and repair manual for the John Deere 410D and 510D Backhoe Loaders, you will find:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


tm1513 - 410D and 510D Backhoe Loader Technical Manual.pdf


tm1513 - 410D and 510D Backhoe Loader Technical Manual.epub


Total Pages: 1,462 pages


File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality) & EPUB/MOBI/AZW for Kindle/iPad/iPhone/Android.


Language: English


MAIN SECTIONS


Foreword


General Information


Safety Information


General Specifications


Torque Values


Fuels And Lubricants


Wheels


Powered Wheels And Fastenings


Non-Powered Wheels And Fastenings


Axles And Suspension Systems


Removal And Installation


Input Drive Shafts And U-Joints


Non-Powered Wheel Axles


Powered Wheel Axle (MFWD)


Axles, Bearings And Reduction Gears


Hydraulic System


Dealer Fabricated Tools


Transmission


Removal And Installation


Controls Linkage


Input Drive Shafts And U-Joints


Gears, Shafts, Bearings And Power Shift Clutch


Hydraulic System


Dealer Fabricated Tools


Engine


Removal And Installation


Engine Auxiliary Systems


Cold Weather Starting Aids


Engine Cooling System


Speed Controls


Intake System


External Fuel Supply Systems


Torque Converter


Turbine, Gears And Shafts


Steering System


Hydraulic System


Service Brakes


Active Elements


Hydraulic System


Dealer Fabricated Tools


Park Brake


Active Elements


Hydraulic System


Electrical Systems


Batteries, Support And Cables


Alternator, Regulator And Charging System Wiring


Lighting System


Wiring Harness And Switches


System Controls


Instruments And Indicators


Motors And Actuators


Frames


Frame Installation


Chassis Weights


Operator’s Station


Removal And Installation


Operator Enclosure


Seat And Seat Belt


Heating And Air Conditioning


Dealer Fabricated Tools


Sheet Metal And Styling


Hood And Engine Enclosure


Miscellaneous Shields


Grille And Grille Housing


Fenders


Safety, Convenience And Miscellaneous


Radio


Horn And Warning Devices


Main Hydraulic System


Hydraulic System


Loader


Removal And Installation


Bucket


Controls Linkage


Frames


Hydraulic System


Backhoe


Bucket


Control Linkage


Frames


Hydraulic System


Total Pages: 1,441 pages


File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)


Language: English


TM1513 - 410D, 510D Backhoe Loaders Technical Manual - Repair.PDF


TABLE OF CONTETNS - expanded views


00 - General Information


01 - Safety


Avoid Harmful Asbestos Dust


Avoid Heating Near Pressurized Fluid Lines


Avoid High-Pressure Fluids


Dispose of Waste Properly


Handle Chemical Products Safely


Handle Fluids Safely-Avoid Fires


Illuminate Work Area Safely


Keep ROPS Installed Properly


Live With Safety


Park Machine Safely


Practice Safe Maintenance


Prepare for Emergencies


Prevent Acid Burns


Prevent Battery Explosions


Remove Paint Before Welding or Heating


Replace Safety Signs


Service Machines Safely


Service Tires Safely


Support Machine Properly


Use Proper Lifting Equipment


Use Proper Tools


Wear Protective Clothing


Work in Clean Area


Work In Ventilated Area


02 - General Information


3302 - Bucket


3315 - Control Linkage


3340 - Frames


3360 - Hydraulic Systems


410D And 510D Backhoe Loader Drain And Refill Capacities


410D Backhoe Loader And Backhoe Buckets


410D Backhoe Loader Lifting Capacities


410D Backhoe Loader Specifications (SN -801199)


410D Backhoe Loader Specifications (SN 801200-)


410D Backhoe Loader With Standard Dipperstick (SN-801199)


410D Backhoe Loader With Standard Dipperstick (SN 801200- )


410D Backhoe With Standard Dipperstick (SN -801199)


410D Backhoe With Standard Dipperstick (SN 801200- )


410D Heavy Lift Backhoe Loader (SN -801199)


410D Heavy Lift Backhoe Loader (SN 801200- )


510D Backhoe And Loader Buckets


510D Backhoe Loader Lifting Capacities


510D Backhoe Loader Specifications (SN -801199)


510D Backhoe Loader Specifications (SN 801200- )


510D Backhoe Loader With Standard 2.1 M (6 Ft 11.7 In.) Dipperstick (SN -801199)


510D Backhoe Loader With Standard 2.1 M (6 Ft 11.7 In.) Dipperstick (SN 801200- )


03 - Torque Values


Additional Metric Cap Screw Torque Values


Checking Wheel Fastener Torque


Check Oil Lines And Fittings


Hardware Torque Specifications


Metric Bolt and Cap Screw Torque Values


ROPS Torque Specifications


Service Recommendations for 37302260 Flare and 30302260 Cone Seat Connectors


Service Recommendations for Flat Face O-Ring Seal Fittings


Service Recommendations For Inch Series Four Bolt Flange Fittings


Service Recommendations for Metric Series Four Bolt Flange Fitting


Service Recommendations for O-Ring Boss Fittings


Unified Inch Bolt and Cap Screw Torque Values


04 - Fuels & Lubricants


Alternative and Synthetic Lubricants


Do Not Use Galvanized Containers


Engine Coolant


Engine Oil


Fuel Specifications


Fuel Tank


Grease For Extendible Dipperstick


Grease


Hydraulic And Reverser Oil


Low Sulfur Diesel Fuel Conditioner


Lubricant Storage


Mechanical Front Wheel Drive Oil


Mixing of Lubricants


Storing Fuel


Transaxle Oil


01 - Wheels or Tracks


10 - Powered Wheels & Fastenings


Remove And Install Front Wheel Assembly


Remove And Install Rear Wheel Assembly


Remove And Install Tire


Service Equipment And Tools


Specifications


20 - Non-Powered Wheels & Fastenings


Remove And Install Front Wheel Assembly


Remove And Install Tire


Service Equipment And Tools


Specifications


02 - Axles and Suspension Systems


00 - Removal & Installation


Install Non-Powered Front Axle


Install Powered Wheel Axle


Other Material


Remove And Install Axle Bushings


Remove And Install Rear Axle


Remove Non-Powered Front Axle


Remove Powered Front Axle


Service Equipment And Tools


Specifications


25 - Input Drive Shafts & U-Joints


Assemble And Install Drive Shaft


Remove And Disassemble Drive Shaft


Specifications


30 - Non-Powered Wheel Axles


Adjust Non-Powered Front Axle Toe-In


Cross Section Of Axle, Hub And Knuckle Assembly


Install Hub Assembly


Install Spindle And Knuckle Assembly


Install Tie Rod


Other Material


Remove Hub Assembly


Remove Spindle And Knuckle Assembly


Remove Tie Rod


Service Equipment And Tools


Specifications


40 - Powered Wheel Axle (MFWD)


Adjust Cone Point-APL-2035 Axle


Adjust MFWD Axle Toe-In


Assemble And Adjust Knuckle Housing And Wheel Hub With Planetary-APL-2035


Assemble And Adjust Knuckle Housing And Wheel Hub With Planetary-APL-745


Assemble Axle Shaft And Constant Velocity Joint-APL-2035


Assemble Axle Shaft And Constant Velocity Joint-APL-745


Assemble Bevel Pinion Shaft-APL-2035 Axle


Assemble Differential-APL-745 Axle


Assemble Differential Housing-APL-2035 Axle


Disassemble Axle Shaft And Constant Velocity Joint-APL-2035 Axle


Disassemble Axle Shaft And Constant Velocity Joint-APL-745


Disassemble Differential-APL-2035 Axle


Disassemble Differential-APL-745 Axle


Disassemble Knuckle Housing And Wheel Hub With Planetary Drive-APL-2035


Disassemble Knuckle Housing And Wheel Hub With Planetary Drive-APL-745


Exploded View Of Differential Housing-APL-2035 Axle


Exploded View Of Pinion Housing-APL-745 Axle


Exploded View Of Pinion Shaft And Carrier Housing-APL-745 Axle


Exploded View Of Pinion Shaft-APL-2035 Axle


Install Differential-APL-745 Axle


Knuckle Housing And Planetary Hub Exploded View-APL-2035


Knuckle Housing And Wheel Hub With Planetary Drive Exploded View


Other Material


Remove Differential-APL-2035 Axle


Remove Differential-APL-745 Axle


Service Equipment And Tools


Special Or Essential Tools


Specifications


50 - Alxes, Bearing & Reduction Gears


Assemble Axle Housing


Assemble Rear Axle Shaft


Disassemble And Assemble Planetary Pinion Carrier


Disassemble And Inspect Rear Axle Shaft


Disassemble Rear Axle Housing


Disassemble Rear Axle


Grease Rear Axle Shaft


Other Material


Service Equipment And Tools


Specifications


60 - Hydraulic System


Remove And Install MFWD Control Valve-(410D-SN -796854)(510D-SN -796890)


99 - Dealer Fabricated Tools


DF1002 Rolling Drag Torque Bar


03 - Transmission


00 - Removal & Installlation


Install Reverser With Torque Converter


Install Transaxle


Other Material


Remove Reverser With Torque Converter


Remove Transaxle


Service Equipment And Tools


Special Or Essential Tools


Specifications


15 - Controls Linkage


Other Material


Remove And Install Shifter Linkage 410D, 510D (SN 801200- )


Remove And Install Shifter Linkage-(410D-SN -796854)(510D-SN -796890)


Remove And Install Shifter Linkage 410D-(SN 796855-801199) 510D-(SN 796891-801199)


Specifications


25 - Input Drive Shafts and U-Joints


Remove And Install Drive Shaft


Specifications


50 - Gears, Shifts, Bearings, and Power Shift Clutch


Adjust Differential Drive Shaft Cone Point 410D-(SN 796855- ) 510D-(SN 796891- )


Adjust Differential Drive Shaft Rolling Drag Torque 410D-(SN -796854) 510D-(SN -796890)


Adjust Differential Drive Shaft Rolling Drag Torque 410D-(SN 796855- ) 510D-(SN 796891- )


Adjust Differential Housing Backlash 410D-(SN -796854) 510D-(SN -796890)


Adjust Differential Housing Backlash 410D-(SN 796855- ) 510D-(SN 796891- )


Adjust Differential Housing Preload 410D-(SN -796854) 510D-(SN -796890)


Adjust Differential Housing Preload 410D-(SN 796855- ) 510D-(SN 796891- )


Adjust Transmission Drive Shaft End Play 410D-(SN -796854) 510D-(SN -796890)


Adjust Transmission Drive Shaft End Play 410D-(SN 796855- ) 510D-(SN 796891- )


Assemble And Install Transmission Drive Shaft 410D-(SN -796854) 510D-(SN -796890)


Assemble Clutch Pack 410D-(SN -796854) 510D-(SN -796890)


Assemble Clutch Quill 410D-(SN -796854) 510D-(SN -796890)


Assemble Differential 410D-(SN -796854) 510D-(SN -796890)


Assemble Differential 410D-(SN 796855- ) 510D-(SN 796891- )


Assemble Forward Clutch


Assemble Front Cover 410D-(SN -796854) 510D-(SN -796890)


Assemble Idler Gear 410D-(SN -796854) 510D-(SN -796890)


Assemble Idler Shaft 410D-(SN -796854) 510D-(SN -796890)


Assemble Input Quill And Drive Gear 410D-(SN -796854) 510D-(SN -796890)

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