BMW M4 F82 F83 2014-2020 Workshop Repair Service Manual PDF - MBMW4F82F83OPEK.zip
A full factory-level service and repair guide, complete with electrical wiring schematics, covering the BMW M4 (F82/F83 series) from 2014 onward—packed with everything needed to service, troubleshoot, fix, and rebuild these cars to professional standards.
This BMW M4 (F82/F83) workshop manual, spanning 2014-2020, contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
BMW M4 (F82/F83 series) Service Repair Manual 2014 & UP.pdf
PRODUCT DETAILS:
Total Pages: 4,517 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
MAIN SECTIONS
00 - MAINTENANCE & GENERAL NOTES......2
0 operating fluid overview......6
0000... Body Check for corrosion (except cavities)......20
0000... Brake lines and connections visual inspection for leaks, damage, attachment and correct position......21
0000... CBS reset......22
0000... Check horn, headlight flashers and hazard warning flashers......26
0000... Check windscreen wash _ wipe system......27
0000... Checking coolant level and concentration, correcting if necessary......28
0000... Checking instrument _ inscription lighting, interior _ luggage compartment _ glove box lights and blower......29
0000... Checking lighting system......30
0000... Checking of road safety (test drive)......31
0000... Information _ warning labels......32
0000... Seat belts Check condition of seat belt strap, check function of automatic reel, seat belt locking reel, seat belt buckle, seat belt clip and, if necessary, seat belt clasp......36
0000... Steering components Check for play, damage and, if nec., tightness......38
0000... Tyres checking and if necessary correcting inflation pressure, checking condition, tread depth and pattern......40
0000... Underbody incl. all visible components Check for damage, correct position, tightness, corrosion......41
0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers......42
0000... When driving on a race track......46
0000... Windscreen washer system checking fluid level, topping up if necessary......51
0000... Work instruction for removing the protective film......52
0000009 Pre-delivery check......54
0000105 Standard scope of service......59
0000600 Service - running-in check......60
0000602 Service - air filter element......61
0000610 Service - engine oil......63
0000612 Service - front brakes......65
0000614 Service - rear brakes......67
0000616 Service - microfilter......69
0000618 Service - brake fluid......70
0000622 Service - spark plugs......71
0000624 Service - vehicle check......72
0000661 Rear axle differential service......75
0001... Symbols used and information in repair instructions......76
5.1.1 Axles......80
7.1.1 Installation safety of the seat belts _ seat belt buckles......83
7.1.2 Status of the seat belts _ seat belt buckles......87
7.1.3 Belt force limiter......90
7.1.4 Seat belt tensioner......91
7.1.5 Airbag......92
7.1.6 Supplementary restraint systems (SRS)......95
7.11 Odometer (if present)......96
7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed _ required)......97
Abbreviations......98
Addition to special tools cabinet All model series......101
Arguments pertaining to engine oil consumption......103
Brake fluid - Operating Fluids Specification......106
Brake fluid service - extension of the first brake fluid interval to 36 months......107
Brake fluid service ? Bonnet gas strut check with active pedestrian impact mitigation?(SA8TF)......109
CBS general - Reset is lost......111
Changed emissions test indicator BMW Condition Based Service......112
Discontinuation of Service Booklet for vehicles with Central?Information?Display?(CID)......113
Drawbar load sign omitted All with options 235 and 3AC......115
Emergency Services (BMW _ MINI) from issue September 2009......116
Engine oil - varying colours _ smell after initial filling in the works......117
Engine oil service - countries with higher levels of dust Check the air filter element for contamination......118
Engine oil service _ vehicle check service - procedure for resetting the service interval indicator......119
Extract from BMW Group Standard?GS?90003-2......120
FEB-FEB-NED-TESTMODULE-AKTUELL......122
General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries......123
Handling fault messages _ Check Control messages for Run Flat Indicator?RDC (SA2VB)......129
Handling the acoustic camera......132
IMIB_Next......134
Ignition key data tapping on CBS vehicles......137
Inflation pressure measurement in vehicles with tyre pressure display?RDC?(SA2VB)......143
List of contents......145
M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2......147
M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2......148
M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2......149
M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2......150
M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2......151
M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2......152
M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2......153
M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2......154
Main group 00......155
Maintenance content M3 F80, M4 F82 _ F83 and M4 impact sensor......156
New Maintenance Records service booklet and maintenance documentation All models......158
Parking brake function check - new procedure in the standard service scope _ rear brake service......160
Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)......162
Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)......164
Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)......170
Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles......172
Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6......176
Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6......189
Workshop Equipment - Planning Documentation......202
Workshop equipment sales......203
11 - ENGINE ......204
11 operating fluid overview......209
11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location......211
1100 Mounting engine on assembly stand (S55)......213
1100 Overview of tightening torques......215
1100... Engine oil change (S55)......219
1100... Engine oil consumption measurement......222
1100... Overview of consumables (Electronic Parts Catalogue)......223
1100039 Checking compression of all cylinders (S55)......229
1100050 Removing and installing engine (S55)......234
1100300 Engine oil consumption measurement......241
1100670 Securing engine in installation position......245
1112 Overview of Technical Data......250
1112 Overview of tightening torques......253
1112000 Removing and installing _ sealing cylinder head cover (S55)......267
1112040 Removing and installing all ignition coils and injector wells (S55)......270
1112100 Removing and installing cylinder head (S55)......272
1112101 Replacing cylinder head gasket (S55)......288
1112115 Removing and installing _ replacing corrosion protection cover (S55)......291
1112719 Grinding cylinder head lower face (S55)......293
1112729 Checking cylinder head for water leaks (S55)......295
1113000 Removing and installing, sealing or replacing oil sump (S55)......297
1114005 Replacing front crankshaft seal (S55)......303
1114010 Replacing sealing cap for vacuum pump (S55)......307
1114015 Removing and installing _ replacing sealing cap for oil pump chain tensioner (S55)......310
1114151 Replacing rear radial crankshaft seal on transmission side (S55)......313
1121500 Replacing crankshaft (S55)......318
1121505 Sealing crankcase lower section (S55)......328
1121531 Replacing all crankshaft main bearing shells (S55)......353
1122500 Removing and installing _ replacing flywheel (S55)......358
1123010 Removing and installing _ replacing vibration damper (S55)......361
1124571 Replacing all connecting rod bearing shells (S55)......363
1125530 Removing and installing _ replacing all pistons (S55)......367
1128010 Replacing drive belt for alternator (S55)......375
1128018 Replacing drive belt for coolant pump (S55)......378
1128020 Replacing tensioning device for alternator drive belt (S55)......381
1128028 Removing and installing both deflecting elements for the drive belt (S55)......383
1130 Overview of tightening torques......385
1131 Overview of tightening torques......386
1131005 Checking camshaft timing (S55)......398
1131025 Removing and installing _ replacing intake camshaft (S55)......403
1131028 Removing and installing _ replacing exhaust camshaft (S55)......407
1131051 Replace the hub for the vibration damper (S55)......415
1131051 Replacing timing chain (S55)......427
1131090 Installing and removing _ replacing chain tensioner piston (S55)......436
1131505 Adjusting timing of camshaft(s) (S55)......438
1133050 Removing and installing _ replacing all rocker arms (S55)......444
1134552 Removing and installing _ replacing all valves (S55)......447
1134560 Replacing all valve stem seals (S55)......449
1134715 Replacing all valve springs (S55)......451
1136046 Removing and installing or replacing intake and exhaust camshaft adjusters (S55)......455
1136655 Removing and installing _ replacing both solenoid valves (S55)......462
1137... Fault patterns for valve gear (S55)......464
1137005 Removing and installing _ replacing eccentric shaft (S55)......467
1137010 Removing and installing _ replacing intermediate levers (S55)......470
1137020 Removing and installing _ replacing servomotor for eccentric shaft (S55)......482
1140000 Checking engine oil pressure (S55)......490
1141000 Removing and installing _ replacing oil pump (S55)......495
1141010 Removing and installing or replacing chain module for oil pump _ vacuum pump (S55)......500
1141050 Removing and installing _ replacing oil suction pump (S55)......508
1141115 Removing and installing _ replacing hydraulic valve (S55)......513
1142020 Removing and installing _ replacing full-flow oil filter (S55)......515
1142035 Removing and installing _ replacing the thermostat housing S55......520
1142035 Removing and installing _ replacing thermostat housing of engine oil cooling (S55)......522
1151000 Removing and installing _ replacing coolant pump (S55)......525
1151055 Removing and installing _ replacing auxiliary coolant pump for exhaust turbocharger (S55)......529
1153000 Removing and installing _ replacing coolant thermostat (S55)......532
1153086 Removing and installing coolant return line (S55)......534
1153092 Removing and installing coolant feed line to exhaust turbocharger (S55)......536
1153094 Removing and installing coolant feed line from exhaust turbocharger to auxiliary coolant pump (S55)......538
1161050 Removing and installing air intake plenum (S55)......539
1165022 Removing and installing _ renewing exhaust turbocharger for cylinders 1-3 (S55)......544
1165024 Removing and installing _ renewing exhaust turbocharger for cylinders 4-6 (S55)......554
1165805 Replacing both electrical controller drives (wastegate valve) (S55)......563
1166000 Removing and installing _ replacing vacuum pump (S55)......569
1178511 Removing and installing _ replacing oxygen control sensor of cylinders 1-3 (S55)......572
1178512 Removing and installing _ replacing oxygen control sensor of cylinders 4-6 (S55)......575
1178611 Removing and installing _ replacing oxygen monitoring sensor for cylinders 4-6 (S55)......579
1178611 Removing and installing _ replacing oxygen monitoring sensor, cylinders 1-3 (S55)......583
6.1.9 Engine performance......586
9.0 BMW Longlife-17 FE+......587
BMW Quality Longlife-04 All......589
Camshaft......590
Charger with control......591
Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster......592
Connecting Rods and Bearings, BMW, S55, B30......593
Connecting Rods and Bearings......594
Coolant pump with drive......595
Crankshaft and Bearings, BMW, S55, B30......596
Crankshaft and Bearings......601
Cylinder Head with Valve Seat Cover, BMW, S55, B30......603
Cylinder head with cylinder head cover......604
Cylinder head with lid, BMW, S55, B30......606
Emissions control, control sensor _ monitoring sensor......607
Emissions-control, Lambda oxygen sensor......608
Engine Block, Cylinder Crankcase, BMW, S55, B30......609
Engine block......610
Engine identification......612
Engine in general, BMW, S55, B30......622
Fan......623
Flywheel......624
Intake camshaft, BMW, S55, B30......625
Intake manifold......626
Leak-testing the air-intake system......628
Main group 11......631
Oil Filter and Lines......632
Oil pump with strainer and motor......633
Oil sump......635
Oil supply, BMW, S55, B30......637
Standard screw connection......638
Thermostat and Connections......639
V-ribbed belt with Tension and Deflection Element......640
Vacuum pump......641
Vacuum supply All models......642
Valves with Springs, BMW, S55, B30......646
Variable camshaft control......647
Variable valve gear......648
Vibration damper......649
12 - ENGINE ELECTRICAL SYSTEM......650
1112070 Removing and installing _ renewing acoustic cover (S55)......651
1200... Instructions for removal and replacement of control units......657
1200... Instructions for working on the ignition system......659
1212011 Remove and install _ replace all spark plugs (S55)......661
1213511 Replacing ignition coils (S55)......665
1214521 Replacing crankshaft pulse sensor (S55)......668
1214523 Replacing pulse sensor on intake camshaft (S55)......670
1214524 Replacing pulse sensor on exhaust camshaft (S55)......672
1214550 Replacing control unit (DME) (S55)......674
1214600 Removing _ replacing knock sensors (S55)......678
1214650 Replace pressure sensor on charge air cooler (S55)......681
1214651 Replacing pressure sensor on intake plenum (S55)......684
1214700 Encoding the control unit (DME _ DDE)......687
1214705 Programming the control unit (DME _ DDE)......688
1231020 Removing and installing or replacing alternator (S55)......689
1241020 Removing and installing _ replacing starter motor (S55)......693
1241041 Replacing the engagement solenoid switch......695
1242540 Replacing safety battery terminal (SBK)......697
1261280 Removing and installing _ replacing oil pressure switch (S55)......704
1261285 Removing and installing _ renewing oil level sensor for engine oil (S55)......707
Alternator lead......710
Alternator with Drive and Mounting Parts......711
Electronic Shift Units or Control Units......712
Oil pressure, oil level indicator......713
Spark Plugs......714
Starter motor with mounting......715
13 - FUEL PREPARATION & CONTROL......716
1161368 Removing and installing _ replacing charge air duct of cylinder 4-6 (S55)......718
1161375 Removing and installing _ replacing the charge air duct for cylinders 1-3 (S55)......720
1161380 Removing and installing _ replacing charge air duct to throttle valve (S55)......722
13 operating fluid overview......726
1331... Notes regarding the fuel pressure test (reference pressure surrounding area)......727
1351110 Removing and installing _ replacing front high pressure pump (S55)......730
1351115 Removing and installing _ replacing rear high pressure pump (S55)......734
1353158 Removing and installing or replacing high-pressure rail (S55)......738
1353164 Removing and installing _ replacing both pressure lines (S55)......745
1353332 Removing and installing _ replacing feed line (S55)......749
1353594 Replacing fuel low-pressure sensor (S55)......754
1353596 Replacing high pressure fuel sensor (S55)......758
1353719 Removing and installing _ replacing all injectors (S55)......761
1354030 Removing and installing _ sealing throttle body (S55)......772
1362531 Replacing coolant temperature sensor (S55)......775
1362560 Removing and installing _ replacing left or right hot film air mass meter (S55)......778
1362582 Removing and installing _ replacing oil temperature sensor (S55)......781
1362630 Replacing pulse sensor for high pressure pump drive (S55)......784
1371010 Removing and installing _ replacing intake silencer housing, left (S55)......792
1371020 Removing and installing _ replacing intake silencer housing (S55)......794
1371040 Removing and installing _ replacing front air duct (S55)......796
1371042 Removing top rear air duct (S55)......800
1371043 Removing bottom rear air duct (S55)......802
1372002 Removing and installing _ replacing both air filter elements (S55)......804
1390500 Replacing tank venting valve (S55)......807
Fuel Injector Nozzles and Lines......809
Fuel Pump with Drive and Pipes......810
Fuel filter......811
Group 13......812
Intake silencer......813
Main group 16......814
Sensors for control unit......815
Throttle valve and operation......816
16 - FUEL SUPPLY......817
1611030 Remove and install _ replace the fuel tank (petrol)......818
1611060 Removing and installing or replacing fuel filler pipe......823
1612001 Removing and installing _ replacing sensor for fuel gauge (left)......826
1612010 Removing and installing or replacing carbon canister......827
1612440 Replace the fuel filler neck breather pipe (petrol)......828
1614010 Removing and installing or replacing fuel pump (petrol _ gasoline)......830
1614090 Removing and installing _ replacing delivery unit (petrol)......831
1614500 Removing and installing _ replacing control unit for electric fuel pump......836
Fuel Delivery......838
Fuel Tank and Mounting Parts......839
Fuel pump......840
Tank ventilation......841
17 - COOLING......842
1151040 Replacing the auxiliary coolant pump for charge air cooler (low pressure) (S55)......844
17 operating fluid overview......847
1700... Bleed and charge cooling circuit (LT cooling system) with vacuum charger......850
1700... Bleed cooling circuit for low temperatures (low-temperature cooling system) (S55)......858
1700... Instructions for working on cooling system......861