BMW 4-Series F33 Convertible Workshop Repair Manual 418i 420i 428i 430i 435i 440i M4 418d 420d 425d 430d 435d PDF - MBMW4F33OPES.zip

The full factory service and repair guide, complete with electrical wiring schematics, covering the BMW 4-Series (F33) Convertible range — 418i, 420i, 428i, 430i, 435i, 440i, M4, 418d, 420d, 425d, 430d and 435d — supplying every technical detail needed to service, troubleshoot, fix and rebuild these vehicles to a professional standard.

This BMW 4-Series (F33) Convertible workshop service repair manual, spanning the 418i, 420i, 428i, 430i, 435i, 440i, M4, 418d, 420d, 425d, 430d and 435d across all variants, contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

BMW 4 Series (F33) 418i, 420i, 428i, 430i, 435i, 440i, M4, 418d, 420d, 425d, 430d, 435d Convertible Service Repair Manual 2013-2020.pdf

PRODUCT DETAILS:

Total Pages: 10,017 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

Petrol

Model Years Engine Power Torque

418i 2016–present 1.5 L B38

420i 2014–2016 2.0 L N20

428i 2013–2016 2.0 L N20

430i 2016– 2.0 L B48

435i 2013–2016 3.0 L N55

440i 2016– 3.0 L B58

M4 2013– 3.0 L S55

M4 Comp 2016– 331 kW (450 PS; 444 hp)

M4 CS 2017– 338 kW (453 hp)

M4 GTS 2016 368 kW (493 hp)

Diesel

Model Years Engine Power Torque

418d 2014–2019 2.0 L N47

420d 2013–2015 2.0 L N47

425d 2014–2016 2.0 L N47

430d 2014– 3.0 L N57

435d 2014– 3.0 L N57

00 - MAINTENANCE & GENERAL NOTES....3

0 operating fluid overview....7

0000... Body Check for corrosion (except cavities)....21

0000... Brake lines and connections visual inspection for leaks, damage, attachment and correct position....22

0000... CBS reset....23

0000... Check horn, headlight flashers and hazard warning flashers....27

0000... Check windscreen wash _ wipe system....28

0000... Checking coolant level and concentration, correcting if necessary....29

0000... Checking instrument _ inscription lighting, interior _ luggage compartment _ glove box lights and blower....30

0000... Checking lighting system....31

0000... Checking of road safety (test drive)....32

0000... Information _ warning labels....33

0000... Seat belts Check condition of seat belt strap, check function of automatic reel, seat belt locking reel, seat belt buckle, seat belt clip and, if necessary, seat belt clasp....41

0000... Steering components Check for play, damage and, if nec., tightness....43

0000... Tyres checking and if necessary correcting inflation pressure, checking condition, tread depth and pattern....45

0000... Underbody incl. all visible components Check for damage, correct position, tightness, corrosion....46

0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers....47

0000... When driving on a race track....51

0000... Windscreen washer system checking fluid level, topping up if necessary....57

0000... Work instruction for removing the protective film....58

0000009 Pre-delivery check....60

0000105 Standard scope of service....65

0000252 BMW engine oil service without supplementary service....66

0000602 Service - air filter element....76

0000610 Service engine oil (US version only)....77

0000612 Service - front brakes....79

0000614 Service - rear brakes....81

0000616 Service - microfilter....83

0000618 Service - brake fluid....84

0000622 Service - spark plugs....85

0000624 Service - vehicle check....86

0001... Symbols used and information in repair instructions....89

5.1.1 Axles....94

6450... Instructions for handling R1234yf refrigerant....97

6450... Notes on the refrigerant (R134a, R1234yf) and refrigerant oil....101

6450... Safety information for handling refrigerant R1234yf....104

7.1.1 Installation safety of the seat belts _ seat belt buckles....106

7.1.2 Status of the seat belts _ seat belt buckles....110

7.1.3 Belt force limiter....113

7.1.4 Seat belt tensioner....114

7.1.5 Airbag....115

7.1.6 Supplementary restraint systems (SRS)....118

7.11 Odometer (if present)....119

7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed _ required)....120

Abbreviations....121

Addition to special tools cabinet All model series....125

Arguments pertaining to engine oil consumption....127

Brake fluid - Operating Fluids Specification....130

Brake fluid service ? Bonnet gas strut check with active pedestrian impact mitigation?(SA8TF)....131

CBS general - Reset is lost....133

Changed emissions test indicator BMW Condition Based Service....134

Discontinuation of Service Booklet for vehicles with Central?Information?Display?(CID)....135

Drawbar load sign omitted All with options 235 and 3AC....137

Emergency Services (BMW _ MINI) from issue September 2009....138

Engine oil - varying colours _ smell after initial filling in the works....139

Engine oil service - countries with higher levels of dust Check the air filter element for contamination....140

Engine oil service _ vehicle check service - procedure for resetting the service interval indicator....141

Extract from BMW Group Standard?GS?90003-2....142

FEB-FEB-NED-TESTMODULE-AKTUELL....144

General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries....145

Handling fault messages _ Check Control messages for Run Flat Indicator?RDC (SA2VB)....151

Handling the acoustic camera....154

IMIB_Next....156

Ignition key data tapping on CBS vehicles....159

Inflation pressure measurement in vehicles with tyre pressure display?RDC?(SA2VB)....165

List of contents....167

M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2....169

M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2....170

M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2....171

M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2....173

M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2....174

M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2....175

M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2....176

M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2....177

Main group 00....178

Maintenance scope F30, F31, F32, F33, F34, F36....179

New Maintenance Records service booklet and maintenance documentation All models....181

Parking brake function check - new procedure in the standard service scope _ rear brake service....183

Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)....185

Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)....187

Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)....193

Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles....195

Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6....199

Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6....212

Workshop Equipment - Planning Documentation....225

Workshop equipment sales....226

11 - ENGINE ....227

11 operating fluid overview....232

11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location....234

1100 Overview of Technical Data....236

1100 Overview of tightening torques....246

1100... Engine oil consumption measurement....250

1100... Overview of consumables (Electronic Parts Catalogue)....251

1100... Removing and installing _ replacing rear acoustic cover (corrosion protection) (B58)....257

1100039 Check compression of all cylinders....259

1100050 Removing and installing engine....277

1100300 Engine oil consumption measurement....382

1100670 Securing engine in installation position....386

1111 Overview of Technical Data....403

1111 Overview of tightening torques....405

1112 Overview of Technical Data....411

1112 Overview of tightening torques....414

1112000 Removing and installing _ sealing cylinder head cover....428

1112001 Replace the cylinder head cover....493

1112070 Remove and install _ replace acoustic cover....559

1112100 Removing and installing cylinder head....566

1112101 Replace cylinder head gasket....747

1112115 Removing and installing _ replacing corrosion protection cover....928

1112161 replace cylinder head....936

1112729 Checking cylinder head for watertightness (cylinder head dismantled)....1126

1113 Overview of Technical Data....1185

1113 Overview of tightening torques....1186

1113000 Remove and install, seal or replace oil sump....1193

1114 Overview of tightening torques....1210

1114005 Replacing front crankshaft seal....1215

1114110 Removing and installing _ sealing or replacing bottom timing case cover....1233

1114311 Removing and installing _ replacing engine encapsulation (front top)....1350

1114605 Replacing the crankshaft seal (Transmission side) (Transmission is removed)....1357

1115001 Replace engine ventilation line....1368

1121 Overview of Technical Data....1373

1121140 Remove, install _ replace crankshaft, guide bearing shell....1378

1121140 Removing, installing _ replacing lower guide bearing shell of the crankshaft....1403

1121500 Replacing crankshaft (engine removed)....1427

1122 Overview of tightening torques....1566

1122510 Removing and installing _ replacing the flywheel (gearbox removed)....1568

1123 Overview of tightening torques....1574

1123010 Removing and installing _ replacing vibration damper....1576

1124 Overview of tightening torques....1594

1124571 Replacing all connecting rod bearing shells (pistons removed)....1598

1125 Overview of Technical Data....1603

1125530 Removing and installing _ replacing all pistons (engine removed)....1614

1125671 Replace the piston rings for all pistons (Piston removed)....1741

1128 Overview of tightening torques....1749

1128010 Replacing drive belt for alternator....1752

1128020 Replace tensioning device for drive belt of the alternator....1758

1130 Overview of tightening torques....1768

1131 Overview of tightening torques....1769

1131005 Check the timing of the camshaft(s)....1781

1131025 Removing and installing _ replacing intake camshaft....1858

1131028 Removing and installing _ replacing exhaust camshaft....2128

1131052 Replacing both timing chains....2232

1131090 Remove and install _ replace chain tensioner piston....2355

1131505 Adjusting the timing of the camshaft(s) (for work no. 11 31 005 _ 508)....2362

1133050 Removing and installing _ replacing all rocker arms....2378

1133062 Replacing all hydraulic valve clearance compensating elements....2523

1134552 Removing and installing _ replacing all valves (cylinder head removed)....2669

1134560 Replacing all valve stem seals (cylinder head removed)....2724

1134715 Replace all valve springs (cylinder head removed)....2771

1136 Overview of tightening torques....2816

1136042 Removing and installing _ replacing intake adjuster....2820

1136044 Remove and install _ replace the exhaust camshaft adjuster....2917

1136046 Removing and installing _ replacing the intake and exhaust camshaft adjusters....3014

1136125 Removing and installing _ replacing intake VANOS central valve....3114

1136126 Removing and installing _ replacing the Vanos central valve on the exhaust side....3210

1136127 Removing and installing _ replacing both Vanos central valves....3306

1136658 Removing and installing _ replacing both actuators (for work no. 11 36 008)....3404

1137 Overview of tightening torques....3421

1137005 Removing and installing _ replacing eccentric shaft....3424

1137010 Removing and installing _ replacing intermediate levers....3566

1137020 Removing and installing _ replacing servomotor for eccentric shaft....3664

1140000 Checking engine oil pressure....3677

1141 Overview of tightening torques....3687

1141000 Removing and installing _ replacing oil pump....3694

1141115 Removing and installing _ replacing hydraulic valve for oil-pressure control (for oil pressure control)....3714

1142 Overview of tightening torques....3775

1142020 Removing and installing _ replacing full-flow oil filter completely....3788

1142200 Removing and installing _ sealing or replacing oil feed line for exhaust turbocharger....3857

1142210 Removing and installing _ sealing or replacing oil return line for exhaust turbocharger....3926

1144000 Removing & installing, sealing _ replacing oil-to-water heat exchanger....3930

1151 Overview of tightening torques....3990

1151000 Removing and installing _ replacing the coolant pump....3994

1151027 Remove and install _ replace electric coolant pump for charge air _ capacitor....4026

1151028 Removing and installing _ replacing auxiliary coolant pump for exhaust turbocharger....4045

1151030 Removing and installing _ replacing component carrier....4097

1153 Overview of tightening torques....4144

1153015 Removing and installing _ replacing heat management module....4151

1153082 Removing and installing _ replacing the coolant feed line for the exhaust turbocharger....4204

1153087 Removing and installing _ replacing both coolant return lines for exhaust turbocharger....4231

1153088 Removing and installing _ replacing the coolant return line for the exhaust turbocharger (Coolant return line, part 1)....4313

1153089 Removing and installing _ replacing the coolant return line for the exhaust turbocharger (Coolant return line, part 2)....4365

1161 Overview of tightening torques....4445

1161050 Removing and installing the intake plenum....4453

1161051 Replace intake plenum....4484

1161730 Leakage test for the intake system....4517

1162 Overview of tightening torques....4522

1165 Overview of tightening torques....4524

1165020 Removing and installing _ replacing exhaust turbocharger....4537

1165300 Remove and install or replace the electrical actuator drive for the wastegate....4606

1166000 Removing and installing _ replacing vacuum pump....4615

1178 Overview of tightening torques....4635

1178510 Replacing oxygen sensor (after vehicle diagnosis)....4637

1178610 Replace the lambda oxygen monitoring sensor (after vehicle diagnosis)....4646

6.1.9 Engine performance....4658

9.0 BMW Longlife-17 FE+....4659

BMW Quality Longlife-04 All....4661

Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster....4662

Crankshaft and Bearings....4663

Emissions-control, Lambda oxygen sensor....4664

Engine identification....4665

Fan....4675

Intake manifold....4676

Leak-testing the air-intake system....4677

Main group 11....4680

Repair notes to renew the cylinder head....4681

Replacing guide bearing....4684

Vacuum supply All models....4687

12 - ENGINE ELECTRICAL SYSTEM....4691

1200... Instructions for removal and replacement of control units....4693

1200... Instructions for working on the ignition system....4695

1212 Overview of tightening torques....4697

1212011 Remove and install _ replace all spark plugs (B58)....4698

1213 Overview of tightening torques....4702

1213511 Replacing ignition coils (B58)....4703

1214 Overview of tightening torques....4705

1214521 Replace crankshaft sensor (after vehicle diagnosis)....4714

1214523 Replacing the camshaft sensor of the intake camshaft (after vehicle diagnosis)....4775

1214524 Replacing the camshaft sensor of the exhaust camshaft (after vehicle diagnosis)....4780

1214602 Replacing knock sensor (after vehicle diagnosis) (cylinders 1+2)....4785

1214604 Replacing knock sensor (after vehicle diagnosis) (cylinders 3+4)....4806

1214700 Encoding the control unit (DME _ DDE)....4844

1214705 Programming the control unit (DME _ DDE)....4845

1231 Overview of tightening torques....4846

1231020 Removing and installing _ replacing alternator....4849

1241 Overview of tightening torques....4873

1241020 Removing and installing _ replacing starter motor....4876

1241041 Replacing the engagement solenoid switch....4897

1242 Overview of tightening torques....4899

1242500 Removing and installing _ replacing the positive battery cable (after vehicle diagnosis) (between alternator _ starter motor and positive battery terminal remote positive terminal)....4902

1242540 Replacing safety battery terminal (SBK)....4937

1251 Overview of tightening torques....4944

1251210 Replacing the wiring harness section for injectors and ignition coils....4948

1251215 Replacing wiring harness section for Valvetronic actuator....4959

1251235 Remove and install _ replace Module 1, sensor system engine wiring....4969

1251240 Remove and install _ replace Module 2, sensor system engine wiring....5013

1251245 Removing and installing _ replacing transmission module engine wiring,....5031

1252 Overview of tightening torques....5068

1261 Overview of tightening torques....5072

1261280 Removing and installing _ replacing oil pressure switch....5075

1261285 Replacing engine oil level sensor....5140

1263586 Replacing power distribution box (after vehicle diagnosis)....5154

1290 Overview of tightening torques....5170

1290150 Remove and install _ replace control unit box....5172

Mounting parts....5190

Spark Plugs....5191

13 - FUEL PREPARATION & CONTROL....5192

1112070 Removing and installing _ renewing acoustic cover (B58)....5194

13 operating fluid overview....5196

1331... Notes regarding the fuel pressure test (reference pressure surrounding area)....5197

1331029 Check delivery pressure of fuel pump....5199

1331035 Removing and installing _ replacing the fuel feed line....5210

1351 Overview of tightening torques....5235

1351017 Removing and installing high pressure pump....5238

1353 Overview of tightening torques....5268

1353080 Remove and install _ replace rail at cylinder 1-3....5281

1353081 Remove and install _ replace rail at cylinder 4-6....5322

1353082 Remove, install _ replace both rails....5379

1353180 Replace pressure line (between high pressure pumps and pressure accumulator)....5436

1353301 Remove, install _ replace injector(s) in the injection system at cyl. 1-3....5460

1353302 Remove, install _ replace injector(s) in the injection system at cyl. 4-6....5502

1353318 Remove and install all injectors in the injection system....5544

1353596 Replacing the high-pressure fuel sensor (after vehicle diagnosis)....5600

1354 Overview of tightening torques....5618

1354030 Remove and install _ seal throttle body....5621

1362 Overview of tightening torques....5627

1362532 Replace coolant temperature sensor (after vehicle diagnosis) (on the crankcase)....5640

1362538 Replace charge air temperature sensor (after vehicle diagnosis)....5678